Programming Washer-Extractor Pocket Hardmount Variable-Speed UniLinc Control Refer to Page 10 for Model Identification PHM1401C PHM1401C Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) www.comlaundry.com Part No.
Table of Contents Safety Information.............................................................................. Explanation of Safety Messages........................................................... Important Safety Instructions ............................................................... Safety Decals ........................................................................................ Operator Safety.....................................................................................
Run Diagnostic Menu ........................................................................... Speed, Temp and Water Level Menu ................................................... Cycle Aborted Retry Menu................................................................... Cycle Aborted Fatal Menu.................................................................... Cycle Stopped Menu............................................................................. Delayed Start Menu ...............................
Rapid Advance Menu ........................................................................... Shakeout Menu ..................................................................................... Banners Menu....................................................................................... Factory Defaults Menu ......................................................................... Water Level Confirmation Menu..........................................................
Safety Information Explanation of Safety Messages Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine. DANGER DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.
Safety Information 9. Do not install or store the washer where it will be exposed to water and/or weather. 10. Do not tamper with the controls. 11. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. 12.
Safety Information WARNING WARNING This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.
Safety Information Operator Safety Safe Operating Environment WARNING NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury. SW012 To ensure the safety of machine operators, the following maintenance checks must be performed daily: 1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available. 2.
Safety Information Input and Output Services DANGER Do not place volatile or flammable fluids in any machine. Do not clean the machine with volatile or flammable fluids such as acetone, lacquer thinners, enamel reducers, carbon tetrachloride, gasoline, benzene, naptha, etc. Doing so could result in serious personal injury and/or damage to the machine. SW002 • Water Damage. Do not spray the machine with water. Short circuiting and serious damage may result.
Safety Information AC Inverter Drive Machines equipped with the AC inverter drive require special attention with regard to the operating environment. • An especially dusty or linty environment will require more frequent cleaning of the AC inverter drive cooling fan filter and of the AC inverter drive itself. This manual is designed as a guide to operating and maintaining the Pocket Hardmount washer-extractor equipped with the AC inverter drive.
Introduction Model Identification Replacement Parts Information in this manual is applicable to these models: If literature or replacement parts are required, contact the source from which the washer-extractor was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor. A parts manual may be ordered by returning the reply card provided with each washer-extractor.
Introduction Model Number Familiarization Guide Sample Model Number: UW060TVQU10001 UW Model Number Prefix 060 Washer-Extractor Capacity (60 pounds dry weight of laundry) T Type of Electrical Control T = UniLinc Computer V Washer-Extractor Speed Capabilities V = 8 Speeds Q Electrical Characteristics U1 Design Series 0001 Option Identification (varies from machine to machine) 500000 EXAMPLE OF NAMEPLATE PHM697N PHM697N Figure 2 F8138801 © Copyright, Alliance Laundry Systems LLC – DO NOT
Preliminary Information About the Control Audit Information The UniLinc control on the washer-extractor is an advanced, graphical, programmable computer that lets the owner control most machine features by interacting with the control. The control collects and stores audit information, which can be accessed with a PDA. Refer to the following list for available audit information with a PDA. Refer to UniLinc PC and PDA Application User Instructions.
Preliminary Information IR Communications Menu Restore to Factory Defaults When the user selects Restore All Cycles And Global Settings To Factory-Defaults, the control resets all of the default values. The control also resets Machine Cycles #1 through #41.
Preliminary Information *Manual Programming = Enabled *If manual programming is disabled, programming changes to UniLinc can only be made with an external communication device. Refer to UniLinc PC and PDA Applications User Instructions. Refer to Factory Defaults, Menu section for information on Restoring Factory Defaults. Entering Program Mode 1. Press and hold , then , then to enter the System Menu. Select Program to enter programming options.
UniLinc Identification Operational Keypad The control includes seven keypads. These functions are available to the operator and are intended to control and manage operation of the washer-extractor. Refer to Figure 5 and Table 1. PHM1401C Figure 5 Keypad Description Press to move the cursor on display to edit programming values. Also, press while in Cycle Menu or Run Menu to change to the Contrast Adjust/Backlight LCD/UP ARROW Menu. Also, press with and to enter System Menu.
UniLinc Identification Operation Modes Stop Mode General Modes of Operation If keypad is pressed before cycle ends, control enters Stop Mode and performs the following steps: In each mode of operation, the user may press keypads or communicate with the control to change the displayed menu. • Displays a hourglass. • Turns off all outputs. Power-up Mode • Verifies water is drained. The control enters this mode at power-up.
Machine Cycle Definition and Operation There are 41 machine cycles which can be selected and run. Machine cycles can be modified or made “unavailable” by manually editing them in Modify Cycle Menu or by using the PDA to download a modified machine cycle into the control. Machine cycles cannot be deleted, but can be made “unavailable” so that they are not visible from the Cycle Menu.
Machine Cycle Definition and Operation To Start a Cycle 1. Press the or keypad to change cycles. 2. Press the keypad to move the cycle in the rightmost menu box to the center, highlighted position. 3. Press the keypad to move the cycle in the leftmost menu box to the center, highlighted position. 4. Moving the and keypads allows the Cycle Menu to scroll through the center, highlighted position. 5. Press to start selected cycle. NOTE: Press and hold or keypad to make highlighted area move rapidly.
Machine Cycle Definition and Operation Run Menu Cycle01: Towels White Bleach Segment01: Wash Fill HOT Cycle01: Towels White Bleach Segment01: Wash Agitate LOW HOT LOW SI S2 S3 S4 S5 ESI ES2 ES3 ES4 Run Menu Agitate Type 18F/3P/18R ES5 ES6 ES7 ES8 41:43 Run Menu 38:14 PHM1071R PHM1071R Cycle01: Towels White Bleach Segment01: Wash Drain PHM1006R PHM1006R Cycle01: Towels White Bleach Segment06: Rinse Extract Extract Speed Very High Run Menu 35:02 Run Menu PHM1005R PHM1005R 05:30 PHM1007R
Machine Cycle Definition and Operation 1 2 3 4 6 Cycle01: Towels White Bleach Segment01: Wash Fill HOT 7 8 LOW SI S2 S3 S4 S5 ESI ES2 ES3 ES4 5 10 ES5 ES6 ES7 ES8 41:43 Run Menu 9 11 PHM1071R PHM1071N 1 2 3 4 5 Cycle Name Segment Name Step Name Programmed Water Temperature HOT, WARM, COLD or actual temperature Actual Temperature – range of 32-212F 6 7 8 9 10 11 Water Level – OVFL, HIGH, MED, LOW Water Level – Graphical Value/Action graphic Internal Supply Indicators External Supply Indicat
Machine Cycle Definition and Operation Contrast/Backlight Menu Contrast Close Door Menu Backlight Contrast / Backlight Menu PHM1008R Figure 9 Press the keypad from Cycle Menu or Run Menu to enter the Contrast Adjust/Backlight Menu. The Contrast Adjust/Backlight Menu allows the user to adjust contrast and turn the backlight on or off. PHM706N Figure 10 The Close Door Menu displays when loading door on the machine is open and needs to be closed.
Machine Cycle Definition and Operation Lubricate Bearings Menu Lubricate Bearings! While machine is running, press the enter Run Diagnostic Menu. keypad to Press the , navigate the menu. keypad to Press the , , or keypad to choose selection. If the keypad is pressed, display enters Run Menu. If nothing is selected for 15 seconds, the display will return to Run Menu.
Machine Cycle Definition and Operation Speed, Temp and Water Level Menu 1 2 3 Cycle01: Towels White Bleach Segment01: Wash Fill 4 01:42 01:42 Temp Level RPM Actual 138 F 01 40 Program 140 F 01 6 5 10 8 7 11 9 Run Menu PHM1083R 12 PHM1083R 1 2 3 4 5 6 Cycle Name Segment Name Step Name Segment Time Elapsed Step Time Remaining Actual Water Temperature 7 8 9 10 11 12 Programmed Water Temperature Actual Water Level Programmed Water Level Actual RPM Run Screen Indicator Cycle Time Remain
Machine Cycle Definition and Operation Press keypad to abort the cycle. After two minutes without a keypad press the control will abort the cycle and go to the Cycle Aborted Fatal Menu.
Machine Cycle Definition and Operation Delayed Start Countdown Menu Delayed Start Final Countdown Menu Cycle01: Towels White Bleach Cycle01: Towels White Bleach Delayed Start Activated hh Machine Will Start mm Automatically in 0 : 59 59 Seconds Press Start to Run Cycle Press Start to Run Cycle Press Stop to Abort Press Stop to Abort Delayed Start PHM1015R Delayed Start Figure 18 The Delayed Start Countdown Menu will be shown after the delayed start feature has been activated.
Menu Navigation The UniLinc The front-end control allows the user to control machine operation by pressing keypads to select options on the display menus and by navigating between display menus. The control has four ways to navigate to program, edit, and select items in menus Menu Navigation on a Single Screen The Menu Navigation on a single screen displays a list of items arranged either left to right and/or top to bottom on the screen. A highlighted box shows the selected item in the menu.
Menu Navigation Display Screen Maps Refer to the following charts for maps of all of the display menus. System Menu Map Tree Cycle Menu Contrast Adjust Menu System Menu Run Menu Service Menu Close Door Menu Laundry Management Menus ... Lube Bearing Menu ...
Menu Navigation Run Menu Map Tree Cycle Menu Contrast Adjust Menu Run Menu Service Menu System Menu Close Door Menu Run Diagnostic ... Lube Bearing Menu ...
Programming UniLinc System Menu Save Changes Menu Program Diagnostic Laundry Management Reset Bearing Timer Save Changes? Yes No System Menu PHM1021R PHM1020R Figure 24 Figure 23 The System Menu allows the user to access: cycle programming, diagnostics, laundry management, bearing timer reset/reset bearing timer. Press and hold the System Menu. , then, , then to enter The System Menu is a submenu of the Cycle Menu. The navigation of the System Menu is different from the Cycle Menu.
Program Menu The Modify Cycle Menu is used to program the cycles. For programming steps, the Modify Cycle Menu changes to the Step Menu. Program Menu The Cycle Number will be highlighted when the Modify Cycle is first displayed. Press the selections. Modify Cycle Program Menu PHM1022R Figure 25 . To program cycles, select Modify Cycle and press . To change properties that will affect the machine globally, select Global Setup (i.e.
Program Menu NOTE: Refer to Table 2 for a chart of available letters, numbers and symbols. pressing the or keypad. The Segment Name choices are Prewash, Wash, and Rinse. Press the NOTE: OFF may also be displayed in the Segment Name position if the segment number had been turned off previously, but is not a menu choice. keypad to move highlighted box to Segment Number or press the keypad to move the highlighted box back to the Cycle Number.
Program Menu Cycle, Segment and Step Programming Flow Diagram Cycle Number Cycle Name Segment Number Segment Name Reuse Fill Step Fill Step Supply A Step Supply B Step Agitate Step Cooldown Step Drain Step Spray Rinse Extract Step Extract Step EOS Audio Signal Step 1 2 PHM1024R Reuse Fill Step is not used unless active in the Global Settings. Supply B Step will not be shown if Supply A step is turned off.
Program Menu To set parameters in the step menus, move highlight box to desired step parameter and press , the and keypads to change values. In menus that do not have many values or items to choose from the vertical arrow keypads will toggle. NOTE: To change a value, press the or keypad every time a different item is to be selected. In menus that have many values or items, the user will be able to either toggle or slew the or keypad.
Program Menu The next parameter controls the heater while the machine is actually in the Agitate Step. This parameter is only displayed if a heater is present. There are three choices on heater equipped machines. The choices are “No Heat”, “To Target”, and “Maintain”. If “No Heat” is selected, the heater will not function during the Agitate Step. If “To Target” is enabled, the heater will turn on in the Agitate Step and reach the desired water temperature.
Program Menu The and keypads are used to move the cursor to the different parameters and Internal Supplies 1 through 5. The and keypads are used to move the cursor to the External Supplies 1 through 8. Once a supply has been chosen, it is selected by pressing the keypad. The supply is activated if it is highlighted. The time can be edited for each supply step by moving the highlighter box to time. Press . Blinking underline indicates the number is ready to be changed. Pressing the Changes Menu.
Program Menu Drain Step Menu Spray Rinse Extract Step Menu Cycle01: Towels White Bleach Segment01: Prewash Spray Rinse Extract: Temp Cycle01: Towels White Bleach Segment01: Prewash Drain: Type Time Cold Main Drain Reuse A Reuse B m m : s s Modify Cycle Modify Cycle PHM1032R PHM1031R Figure 34 Figure 35 The Drain Step Menu allows the user to activate or deactivate the drain step and control where the water is drained. The Drain cycle step can be turned on or off by pressing the keypad.
Program Menu Extract Step Menu End of Segment Audio Signal Step Menu Cycle01: Towels White Bleach Segment01: Prewash Extract: Speed Cycle01: Towels White Bleach Segment01: Prewash EOS Audio Signal: Time Very Low Low Medium High Very High m m : s s Modify Cycle Modify Cycle PHM1034R PHM1033R Off PHM1034R Figure 36 The Extract Step Menu is used to program the motor speed and time for the Extract Step. The Extract Step can be turned on or off by using the keypad.
Global Setup Global Setup Menu Language Press the , , , or keypad to move the highlighted box through the different selections. English is the default language. Date / Time Water Level Temp Audio / Ext Signal Balance Retry NOTE: Menus related to cycle operation are the only menus that will display in the chosen language if English is not selected. All System Menu submenus will remain in English. Water Mgmt Alarms Rapid Advance Press to select a language. The Save Changes Menu will display.
Global Setup Press the keypad to return to Global Setup Water Level Menu. If no changes were made, press the or keypad to return to Global Setup Menu. The control’s Clock will automatically adjust for leapyear. The control may be programmed for automatic daylight saving adjustment. If the Daylight Saving option is disabled, no adjustment takes place. If it is enabled, on the second Sunday in March, the time will spring forward from 1:00 AM to 2:00:00 AM.
Global Setup Press and keypads to move the highlighted box through the different items in the menu. Once the item is highlighted, press the and keypads to change the values. Press the or Changes Menu. Use or or “No”. keypad to jump to the Save Press the or keypad to move highlighted box to “Yes” or “No”. Press keypad to return to Global Setup Menu. If no changes were made, press or keypad to return to Global Setup Menu.
Global Setup Water Management Menu Alarms Program Menu Does the Machine Have Water Reuse Installed? No Does the Machine Have Water Recirc Installed? No External Dispenser Pause Off mm Fill Drain 5 : 00 2 : 00 h Heat ss mm 1 : 30 Alarms Water Mgmt PHM1043R PHM1044R Figure 46 Figure 47 The Water Management Menu allows the user to set the water reuse and water recirculation options to Yes or No.
Global Setup Rapid Advance Menu Enable the Rapid Advance Feature During Cycle Operation? Yes In the Run Menu, the total remaining cycle time is reduced by the corresponding advance step time if programmed. If the Rapid Advance Option is disabled preventing a manual Rapid Advance, the user may still execute a Rapid Advance using the PDA.
Global Setup Banners Menu Factory Defaults Menu Banner #1 Banner #2 Water Level Only Water Temperature Only Alarms Only Audio Only Restore All Cycles and Global Settings to Factory Defaults Factory Defaults Banners PHM1048R PHM1047R Figure 50 Figure 51 The Banners Menu is used to create or modify the banners that are displayed while the machine is on the Cycle Menu. The banners are displayed at the top of the screen.
Global Setup Water Level Confirmation Menu Are you sure you want to restore water level settings? The Water Temperature Confirmation Menu is used to confirm that water temperatures are to be set back to factory defaults. This screen is displayed when the Water Temperature Only option is selected in the Factory Defaults Menu. Once the confirmation is chosen the display will jump back to the Factory Defaults Menu. “No” is selected by default. Use or No Yes to move highlighted box to “Yes” or “No”.
Global Setup The Reset All Factory Defaults Confirmation Menu is used to confirm that the global programming parameters and Cycle #1-41 are to be set back to factory defaults. This screen is displayed when the Restore All Cycles and Global Settings to Factory Defaults option is selected in the Factory Defaults Menu. If “No” is selected the display will jump back to the Factory Defaults Menu. If “Yes” is selected the display will jump to the Factory Defaults Second Confirmation Menu.
Diagnostic Diagnostic Menu Test Menu Test Alarms Machine ID Test Cycle Factory Valve Purge Test Balance Weight Inputs Outputs Test Menu Diagnostic Menu PHM1056R PHM1055R Figure 59 Figure 58 The Diagnostic Menu contains Test, Alarm and Machine ID Menus. The menus contain specific diagnostic information and manufacturing data for the machine. The and keypads position the highlighted box. Press the select the menu choice.
Diagnostic Test Cycle STEP Test Cycle Step Displayed Description STEP ADVANCE COMMENTS Keypad Test Step FEC and Output Board S/W versions and “Press Each Keypad To Advance” Advance after all keypads depressed.
Diagnostic Table 4 (Continued) STEP Test Cycle Step Displayed Description STEP ADVANCE 22 Int Supply #3 Wash Speed Agitate “Internal Supply #3” Keypress or 30 seconds 23 Internal Supply #4 Wash Speed Agitate “Internal Supply #4” Keypress or 30 seconds Warm Fill to Overflow Reduced Wash Speed Agitate “Cold Fill To Overflow” Keypress 24 25 (*1) Heat water to 110F Reduced Wash Speed Agitate “Heat Water to 110F” Keypress Reduced Wash Speed “Reduced Wash Speed” Forward with no agitation action
Diagnostic Factory Valve Purge Menu Test Balance Weight Menu TEST BALANCE WEIGHT FACTORY VALVE PURGE Press START to Begin Press START to Begin Balance Type #2 PASS Factory Valve Purge Test Balance Weight PHM1057R Figure 60 Figure 61 The Factory Valve Purge Menu is used to allow the factory to purge all the valves inside the machine after the machine has been manufactured and tested. Press the keypad to activate the step. The step will run for five (5) minutes unless the pressed.
Diagnostic Inputs Outputs Menu S1 S2 SP1 ON HS Outputs: S4 AX1 HF S3 CF FW RV HT RUN REV SPD1 SPD2 SPD3 CS RFA RFB RDB AX3 AX5 DR AX4 AX2 ES1 ES2 ES3 ES4 ES5 ES6 ES7 ES8 Inputs: DR BAL PAUS DFLT FSW WL RS TS DL OSW PSW RUNNING Inputs Outputs PHM1059R Figure 62 When the Inputs Outputs Menu is accessed through the Diagnostic Menu, the user can change outputs. The Close Door Menu will come up if the door is not closed.
Diagnostic Abbreviations for the Inputs and Outputs are defined in the following table: Outputs Outputs AX1 Auxiliary Fill or Internal Supply 5 RFB Reuse Fill B AX2 Unused RUN VF Motor Drive Forward AX3 Recirculation or Reuse Drain A RV Reverse Motor Contactor AX4 External Signal (Optional Audio) S1 Internal Supply 1 AX5 Reuse Wash Drain S2 Internal Supply 2 CF Cold Fill S3 Internal Supply 3 CS Cold Spray S4 Internal Supply 4 DN Drain SP1 Extract Motor Contactor DR Door U
Diagnostic Alarms ALARM COUNTS C01: S02 Fill Error 08/01 01:37 C15: S01 Door Lock Error 07/20 04:37 C10: S10 Frame Balance Error 06/15 14:37 C00: S00 00/00 00:00 C00: S00 00/00 00:00 C00: S00 00/00 00:00 C00: S00 00/00 00:00 C00: S00 00/00 00:00 Alarms (1 of 3) PHM1060R Figure 63 The Alarms Menu contains three screens of information.
Machine Identification Door Open Error Model: UW60TVQU80001 Serial #: 01234567890 Install Date: 04/12/2007 Machine Type: UW60 Control SN: 6440091 Front End SW: 1 Display SW: 1 Output SW: 1 Node Number: 250 Trim Value: 0 Machine ID If the control senses an open loading door during a cycle as described, the control will abort the machine cycle, display the Cycle Aborted Error Menu and record and count the Door Open Errors audit counter.
Machine Identification Drive Fault Error If the control detects the VFD Fault Switch input as open, the control will log a Drive Fault error and increment the Drive Fault Errors audit counter. The control saves the error type, cycle, segment and step in which it happened and the date and the time on the Alarms (1 of 3) Menu. View “Drive Fault” on the Alarms (2 of 3) Menu for the total error count.
Machine Identification Unbalance Error Water Level Sensor Error If the control detects an unbalanced load during a cycle, the control will run the subsequent Spray Rinse Extract and Extract steps but only at a reduced speed and will continue the machine cycle. When the machine cycle is completed, the control will not display an error but will increment the Unbalance Errors audit counter.
Laundry Management SUMMARY CYCLE COUNTS Total Cycle Counts: 0 CY25: 0 CY33: 0 Total Run Hours: 0 CY26: 0 CY34: 0 Total Operation Hours Since Bearing CY27: 0 CY35: 0 CY28: 0 CY36: 0 Total Number Of Rapid Advance Cycles: 0 CY29: 0 CY37: 0 Total Number Of Cycles Aborted: 0 CY30: 0 CY38: 0 CY31: 0 CY39: 0 CY32: 0 CY40: 0 Last Serviced: 0 Laundry Mgmt. (1 of 3) CY41: 0 Laundry Mgmt.
Laundry Management Total Number of Machine Cycle Counters Last 10 Machine Cycles Rapid Advanced or Stopped Whenever a machine cycle is completed normally without the user Rapid Advancing and not being aborted due to machine errors, the control counts and records the Total Number of Machine Cycles audit counter.
Maintenance The Daily Menu contains all daily service reminders that need to be performed. Press the keypad to return to the Service Menu. Service Schedule Menu Weekly Menu (Service) Daily Weekly Weekly Maintenance Reminders: Monthly 1. Check for leaks. a. Start an unloaded cycle to fill machine. b. Verify that the door and door gasket do not leak. c. Verify that the main drain valve is operating.
Maintenance Monthly Menu (Service) Quarterly Menu (Service) Monthly Maintenance Reminders: Quarterly Maintenance Reminders: 1. Clean the inverter drive fins. 2. Inspect V belts for replacement or adjustment. a. Check for uneven wear and frayed edges. b. Verify belt tension. c. Verify belt alignment. 3. Remove back panel and check hoses for leaks. 4. Check supply dispenser hoses and connections. 5. Clean inlet hose filter screens. Replace if worn or damaged. 6. Inspect and tighten all bolts if required.
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Cycle Charts Table 6 (Continued) Cycle No. Cycle Name Sheets, White, Bleach Cycle Segment Reuse Fill Display Number Fill Name & Name Step Supply Supply Agitate Cool Drain Spray Extract Cycl A B Step Down Rinse e Extract No.
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Cycle Charts F8138801 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 77
