Installation/Operation/Maintenance Washer-Extractor Twin Tub UM202 Design 3 Models CAR4C Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) www.comlaundry.com Part No.
Table of Contents Introduction........................................................................................ Model Identification ............................................................................. Nameplate Location.............................................................................. Replacement Parts ................................................................................ Customer Service.................................................................................
Introduction Model Identification Replacement Parts Information in this manual is applicable to this model: If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name and address of the nearest authorized parts distributor. UM202* * This manual applies to models with U3 in the 9th and 10th positions in the model number (e.g. UM202M1OU30001).
Introduction Model Number Familiarization Guide Sample Model Number: UM202M1OU30001 UM Model Number Prefix 202 Washer-Extractor M Type of Electrical Control 1 Washer-Extractor Speed Capability (1 = 1 speed) O Electrical Characteristics U3 Design Series 0001 Option Identification (varies from machine to machine) UM202M1OU30001 SERIAL NO: XXXXXXXXX VOLTAGE: 208 – 240 HZ: 60 MODEL NO: NUMBER OF WIRES: MAX LOAD: 24 lbs amps FLA: CIRCUIT BREAKER SIZE: PHASE: 3 Ripon, WI 54971 U.S.A.
Safety Information Explanation of Safety Messages Important Safety Instructions Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”) followed by specific instructions are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
Safety Information 7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances. 8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving.
Safety Information Safety Decals WARNING This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty. SW004 IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided.
Safety Information Operator Safety 2. Check lid lock and interlock before starting operation of the machine: WARNING NEVER insert hands or objects into the wash or extract compartments until it has completely stopped. Doing so could result in serious injury. SW725 To ensure the safety of machine operators, the following maintenance checks must be performed daily: 1. Prior to operating the machine, verify that all warning signs are present and legible.
Specifications and Dimensions Specification Overall Dimensions Overall width, in. (mm) 60 (1524) Overall depth, in. (mm) 29.5 (749) Overall height, in. (mm) 40 (1016) Weight & Shipping Information Net weight, lb. (kg) 475 (215) Wash Compartment Information Width, in. (mm) 20.25 (514) Length, in. (mm) 22.25 (565) Depth, in. (mm) 11.75 (298) Volume, cu. ft. (liter) 2.74 (77.6) Dry weight capacity, lb. (kg) 12 (5.45) Extractor Basket Information Basket volume, cu. ft. (liter) 1.09 (30.
Specifications and Dimensions Table 1 (continued) Specification Operating Speeds Wash agitator speed, reversals per minute (Input frequency: 60 Hz/50 Hz) 60/50 Power Consumption Average power consumption per cycle, kW-hr 0.
Specifications and Dimensions A 1 B D E 3 C 2 4 A F H G CAR20N 1 2 Faucet Agitator 3 4 Extractor Basket Control Panel Figure 3 Machine Capacity Dimensions Refer to Figure 3 A 60 in. (1524 mm) B 11.75 in. (298 mm) C 18.38 in. (467 mm) D 22.25 in. (565 mm) E 16.5 in. (419 mm) F 29.5 in. (749 mm) G 21.5 in. (546 mm) H 40.5 in.
Specifications and Dimensions 33.47 in. 852 mm) 3 26.47 in. (675 mm) 4 6.75 in. (171 mm) 5 1.13 in. (29 mm) 6.75 in. (171 mm) 33.5 in. (851 mm) 40 in. (1016 mm) 2 6.75 in. (171 mm) 4 4 1.75 in. (102 mm) 1 34.5 in. (876 mm) 1 9.75 in. (248 mm) 3.88 in. (98 mm) 21 in. (533 mm) 29.5 in. (749 mm) 60 in. (1524 mm) 3.88 in.
Installation Dimensional Clearances Refer to Figure 5 for recommended dimensional clearances. .5 in. (13 mm) 6 in. (152 mm) 6 in. (152 mm) CAR22N Figure 5 Machine Foundation Shipping Block and String Removal The machine may be placed on any level floor as long as floor will hold the weight of the machine. Position the machine and level with shims or grout under the corners. Refer to Table 3 for static loads on the floor.
Installation Electrical Installation WARNING Input Voltage Requirements WARNING Turn off power and water before attempting any maintenance, repairs, or service, or before opening any service panel or door. W532 Electrical Specifications Voltage Cycle Phase Wire 208-240 60 Hz 3 3 220-240 50 Hz 3 3 NOTE: The control voltage is 24 V for all systems. Table 4 If a delta supply system is used, the high leg must be connected to the L3 lead at the J-box.
Installation Grounding Thermal Overload Protector For personal safety and proper operation, the machine must be grounded in accordance with state and local codes. If such codes are not available, grounding must conform with the National Electric Code. The ground connection must be to a proven earth ground at the location service panel and/or to a grounded metal cold water pipe. Machine has thermal overload protectors in each drive motor windings and a separate fuse for control circuit.
Installation Drain Connection Figure 6 shows plumbing for UM machines. A flexible connection must be made to a vented drain system to prevent damage to rigid drain pipes. Drain should be vented to ensure proper flow and prevent siphoning. If proper drain size is not available or practical, a surge tank is required. A surge tank along with a sump pump should be used when gravity drainage is not possible, such as in below-ground-level installations.
Installation Water Connection Refer to General Specifications for water supply information. 1 Rigid pipe connections are not recommended. Connections should be supplied by a hot and a cold water line of at least the sizes shown in the Water Supply Line Sizing table. Installation of additional machines will require proportionately larger water lines. Refer to Table 7. Y041IE3A 2 Water Supply Line Sizing Y041I Number of Machines Supply Line Size 1 .75 in. (19 mm) 2 1 in. (25 mm) 3 1.25 in.
Installation Control Function Test The machine should be cleaned after the installation is complete. A function test should then be executed on the unloaded machine: 1. Check the power supply for correct voltage, phase, and cycles to be sure they are correct for the machine. 2. Open manual shut-off valves to the machine. 3. Turn on electric power. 4. Check the lid interlock before starting operation: a.
Operation Control Panel Figure 9 shows the control panel for both standard and car wash top-loading machines. CAR23N Figure 9 The RUN indicator light indicates a wash cycle is in progress. The WASH timer can be set to up to 15 minutes for wash cycle times. Machine will start automatically after timer is set. Agitation will begin when selected water level is reached. The LID LOCK indicator light indicates when the lid is properly closed when the extract-rinse compartment is rotating.
Operation Operating Instructions 1. Turn on the main power source (circuit breaker). 6. Place washables in compartment. Distribute evenly around agitator. Refer to Figure 12. 2. Close drain of wash compartment to be used. Refer to Figure 10. CAR12N Figure 10 3. Select desired temperature and water level. CAR14N Figure 12 NOTE: Place stringy items such as mop heads in a laundry net to prevent blockage of drains. CAR13N Figure 11 4. Add detergent and bleach, if desired, to water.
Operation 7. Set wash timer to desired time. Agitation will begin when selected water level is reached. 8. When cycle is finished, place washables in extract-rinse compartment. Distribute evenly around agitator. Refer to Figure 14. WARNING 1 Operating the machine with severe out-ofbalance loads could result in personal injury and serious equipment damage. W726 NOTE: Place loosely woven washables first, then sheets, pillow slips and other closely woven articles.
Operation 10. Set extract timer and rinse timer to desired cycle times. Refer to Figure 15. Refer to Table 8 for recommended rinse and extract times. 11. When cycle is complete, wait until basket stops, then press LID RELEASE button to open lid. Refer to Figure 15. 12. Remove washables.
Maintenance Monthly WARNING Sharp edges can cause personal injury. Wear safety glasses and gloves, use proper tools and provide lighting when handling sheet metal parts. W366R1 IMPORTANT: Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices. Daily IMPORTANT: Lid lock should be checked daily to ensure proper operation.
Maintenance CAUTION To help avoid personal injury, take care when doing any maintenance or making any check or repair. Follow manufacturer’s instructions for all materials used during service and maintenance of this machine. If used or handled improperly, they can be hazardous. Improper or incomplete service can also affect the machine and result in personal injury, or damage to the machine and may void the warranty.