Operation/Maintenance Drying Tumblers 110 Pound Capacity Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) Part No.
Addendum A Information in this manual is applicable to these models: HD110 D0583 i
IMPORTANT NOTES - PLEASE READ For optimum efficiency and safety, we recommend that you read the manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: Purchaser must post the following notice in a prominent location: WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or death.
IMPORTANT NOTES - PLEASE READ WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried. WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer.
IMPORTANT NOTES - PLEASE READ ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE: AVERTISSEMENT. Assurez-vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d’incendie ou d’explosion ou pour eviter tuot dommage materiel, toute blessure ou la mort. __ Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre apparell.
TABLE OF CONTENTS PAGE Important Notices .............................................................................................................. 1-3 Table of Contents ................................................................................................................. 4 Customer Service ................................................................................................................. 5 Warnings, Symbols ......................................................................
CUSTOMER SERVICE If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at (920) 7483950 for the name and address of the nearest authorized parts distributor. For technical assistance, call (920) 748-3121.
SYMBOLS The following symbols are used in this manual and/or on the machine.
SYMBOLS Symbol Description rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha End of Cycle caution attention Achtung atencion; precaucion Page 7
RULES FOR SAFE OPERATION OF DRYER RULES FOR SAFE OPERATION OF DRYER 1. Be sure your dryer is installed properly in accordance with the recommended instructions. 2. CAUTION Be safe—shut main electrical power supply and gas supply off externally before attempting service. 3. CAUTION Never use drycleaning solvents: gasoline, kerosene, or other flammable liquids in the dryer. Fire and explosion will occur. Never put fabrics treated with these liquids into the dryer. Never use these liquids near the dryer.
ENERGY SAVING TIPS ENERGY SAVING TIPS 1. Install dryer so that you can use short, straight venting. Turned elbows and long vent tubing tend to increase drying time. Longer drying time means the use of more energy and higher operating costs. 2. Operate dryer using full-size loads. Very large loads use extra energy. Very small loads waste energy. 3. Dry light-weight fabrics separately from heavy fabrics.
OPERATING INSTRUCTIONS—TWO TIMER MODELS Page 10
OPERATING INSTRUCTIONS—TWO TIMER MODELS OPERATING INSTRUCTIONS— TWO TIMER MODELS OPERATINGINSTRUCTIONS—TWO TIMER MODELS 1. After loading the dryer with the water washed clothes load, close the loading door. For better drying, do not load dryer with combination of garments that twist. 2. Turn the 60-minute drying timer to the desired drying time. The drying cycle light will be on and indicate the drying. The light shuts off when drying time is complete. (figure 1 on page 10.) 3.
OPERATING INSTRUCTIONS—TWO TIMER MODELS OPERATING INSTRUCTIONS— TWO TIMER MODELS OPERATINGINSTRUCTIONS—TWO TIMER MODELS (continued) What is happening to the drying operation: a. The fan motor will operate. b. The basket will rotate. c. The heat source will be energized. d. The heated air will mix with the water washed clothes to evaporate the moisture from the garments. e. The thermostats will function to maintain a safe temperature throughout the drying cycle. f.
SERVICE SAVERS TROUBLESHOOTING To help you troubleshoot the dryer, listed below are the most common reasons for service calls and some answers to the problems. Before you call service, please review the following items: DRYER WON’T START 1. 2. 3. 4. 5. 6. Is the door completely closed? Are the controls set to the “ON” or “I” position? Did you push the “start” control? Has a fuse blown or a circuit breaker tripped? Are the fuses tight? Check for low voltage. DRYER WON’T HEAT 1.
TROUBLESHOOTING CHART TROUBLE Motor will not start. CAUSE REMEDY No power. Incorrect power. Motor tripping on thermal overload. Time off. Loose wiring connections. Defective starting relay. Low voltage. Inadequate wiring. Loose connections. Inadequate air. Basket motor will not run. Motor runs, but basket will not revolve. Dryer noisy or vibrating. Poor housekeeing. Loading door OPEN. Door switch out of adjustment. Defective door switch. Defective basket motor contractor. V-belt broken.
TROUBLESHOOTING CHART TROUBLE Dryer runs, but no heat. CAUSE Incorrect voltage. No voltage. Lint door open. Defective gas valve. Gas turned off. Line fuse or heater circuit fuse blown to unit. Defective door switch. Spark igniter not igniting gas. Air switch not operating. Air switch out of adjustment. Air switch defective. Gas pressure too low. Improper orifice. Electric power to heating unit turned off. Defective relay. Defective thermostat. Defective safety overload thermostat.
TROUBLESHOOTING CHART TROUBLE Main burners burning improperly. Main burner cycles on and off. Low or high gas flame. Dryer too hot. Dryer does not stop at end of time period (6). Dryer runs no steam to coils. CAUSE REMEDY Dirt in burner. High gas pressure. Orifice too large. Restricted or blocked exhaust. Defective ground. Blow out. Adjust gas pressure per rating plate. Send to factory for correct orifices. Clean exhaust. Incorrect main burner orifices. Incorrect main burner orifice.
DIRECT-SPARK IGNITION OPERATION DIRECT SPARK IGNITION OPERATION NOTE: Some models are equipped with a dual ignition system. The dual ignition system contains two direct spark ignition modules in parallel. Each module has its own flame sense circuit and acts independently of the other. If either bonnet limit thermostat opens because of high heat or flame impingement, the entire ignition system will shut down. 1.
DIRECT SPARK IGNITION OPERATION FLOW CHART Page 18
MAINTENANCE—GENERAL DAILY CLEAN LINT TRAP DAILY. Remove lint before starting day’s operation. A clean lint trap will increase the efficiency of the dryer, as the moisture-laden air will be exhausted more quickly. DRYER AREA. Keep dryer area clean and free from combustible materials, gasoline and other flammable vapors and liquids. SLIDING DOORS. Check track for foreign objects. WEEKLY UNITS HEATED BY STEAM. Keep steam coils clean. Check periodically and clean often, as required.
BURNER AIR INLET ADJUSTMENT BURNER AIR INLET ADJUSTMENT Page 20
BASKET ALIGNMENT FOR DRYERS WITH TM200 GEAR REDUCER Page 21
BASKET ALIGNMENT FOR DRYERS WITH TM200 GEAR REDUCER INSTRUCTIONS FOR ALIGNING BASKETS ON 110 LB. DRYERS INSTRUCTIONS 1. Loosen bolts number one (1) through five (5). 2. Place pin “A” in position shown in figures 1 and 2. 3. Check pins “B” at position shown in figures 1 and 2 for equal clearance. 4. If pin “B” clearance is unequal, adjust at nut #6. 5.
BASKET ALIGNMENT FOR DRYERS WITH GEAR MOTOR Jacket Rear View BASKET TOO LOW If there are shims under Bearing B; 1. Loosen bolts 2. Remove shim(s). 3. Tighten bolts - check alignment. If there are no shims under B; 1. Loosen bolts on bearing A. 2. Add shim(s) under bearing A. 3. Tighten bolts - check alignment 4. Repeat until aligned. BASKET TOO HIGH If there are shims under A; 1. Loosen bolts 2. Remove shim(s). 3. Tighten bolts - check alignment. If there are no shims under A; 1.
SHIMMING THE BASKET AND SPIDER ASSEMBLY This procedure is normally necessary when replacing either the INSTRUCTIONS FOR SHIMMING THE BASKET basket or the spider assembly on any dryer. The alignment of these AND SPIDER ASSEMBLY two parts are crucial in assuring a true running basket. A. Align the basket as per instructions on the previous page. B. Rotate the basket to determine where the most out-of-round point is (where the basket scrapes or comes closest to scraping the sweep sheet). C.
AIR SWITCH ADJUSTMENT AIR SWITCH ADJUSTMENT 1. Shut off current; disconnect leads and remove air switch. 2. Lay air switch assembly on flat surface. Adjust air blade at “A” (figure 1) so that air blade lays flat and surface “B” is parallel to the flat surface. 3.
DRYERS WITH REVERSING CONTROL TIMER INSTRUCTIONS FOR DRYERS WITH REVERSING CONTROL TIMER Instructions In operation, coasting of basket increases, making it necessary to readjust reversing timer. CAUTION Failure to do this will cause the thermal overload units for the basket to cut-out unnecessarily and probably damage the gear reducer. Adjustment of reversing timer dwell time CAUTION Dryer power supply must be shut off before adjusting timer.
DRYERS WITH REVERSING CONTROL INSTRUCTIONS FOR DRYERS WITHOUT REVERSING CONTROL FAN AND BASKET ROTATION Instructions NOTE Fan rotates counter-clockwise as viewed from back end of motor. See arrow on motor support. Basket rotates counter-clockwise as viewed from back end of motor. See arrow on motor support. Basket rotates clockwise as viewed from front of tumbler. To change rotation of both fan and basket, reverse power leads L1 and L2. To change rotation of fan only, reverse motor leads F1 and F2.
LARGE GEAR REDUCER MAINTENANCE LARGE GEAR REDUCER MAINTENANCE LARGE GEAR REDUCER MAINTENANCE Before placing the dryer in operation, check the oil level. If the oil level is correct, it can be checked by removing the fill overflow plug on the right hand side of the gear reducer (facing rear). If oil must be added, remove the pop-off valve at the top of the gear reducer and add as needed. CHANGE OIL ONCE EVERY 6 MONTHS. WARNING: Oil level shall not exceed 52 oz.
