Service manual

800793 63
Section 5 Service Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
WARNING
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
j. While supporting the front panel assembly,
remove the two bottom front corner screws.
Refer to Figure 9.
k. For all models except LTS85A*H, remove two
screws holding front panel to washer cabinet.
l. Remove front panel (with loading door
attached) away from washer as far as wires
permit.
NOTE: Refer to wiring diagram when rewiring
door switch.
m. Unplug wire harness from both the door latch
switch and from the door switch. Refer to
Figure 16. Remove clips holding wire harness
and door seal hose along top flange of front
panel and remove front panel. Refer to
Figure 16.
NOTE: The large wire clip holds both the wire
harnesses and the door seal hose. Refer to Figure 16.
n. Loosen hose clamp and remove dispenser
valve-to-door seal hose connection at the
dispenser. Refer to Figure 16.
o. Loosen large clamp holding door seal to front
of outer tub. Carefully pull seal off front lip of
outer tub front panel and remove door seal and
hose. Refer to Figure 16.
NOTE: Door seal installation can be improved
using water or soap solution to work seal around
circumference of loading door opening. Be sure to
install seal with the tab in the 12 o’clock position.
p. Disconnect ground wire from outer tub front
panel. Refer to Figure 21.
q. Remove nut, washers and screw holding clamp
ring to outer tub front panel. Refer to Figure 21.
r. Remove rubber seal from outer tub front panel
and discard seal.
IMPORTANT: Always replace seal with a new seal.
Spray or apply a mixture of diluted laundry
detergent to assist in installation of new seal. The
“puffy” side of seal should be installed to the inside.
For best results, tap clamp ring all around while
tightening screw and nut.
NOTE: Install clamp screw with threads and nut
facing downward. Refer to Figure 21. Install metal
clamp ring by placing clamp ring opening at
approximately the 10 o’clock position to ensure no
interference is encountered with side panel or the
underside of the control cabinet or cabinet top.
Tighten screw and nut until a spacing of one inch is
achieved at the clamp ring opening. Tap clamp ring
all around while tightening the screw and nut.
s. Run belt off pulley while slowly turning pulley.
Refer to Figure 23.
t. Remove belt from motor shaft.
u. Remove cap screw (left hand thread),
lockwasher and flat washer holding pulley to
inner basket shaft. Refer to Figure 22.
v. Remove pulley from shaft.
IMPORTANT: When installing pulley, always use a
new cap screw to prevent screw from loosening
during operation.
NOTE: When installing new cap screw, apply a
thread locking compound to screw threads and
torque new cap screw to 240 minimum to 260
maximum inch pounds (27.5 to 29.7 Nm).
w. After installing belt, adjust belt tension per
Paragraph 44.
x. Carefully remove inner basket out through
front of washer.
NOTE: When installing inner basket, apply No.
27604P Anti-Seeze Compound to the area of the
trunnion shaft that will be contacting the front and
rear bearings.
y. Remove three screws holding bearing housing
arms to outer tub.