Specifications

ManualsBrandsAlliance Laundry Systems ManualsDomestic Appliances30 Pound Capacity

Installation/Operation/Maintenance

www.alliancelaundry.com

Washer-Extractors

Cabinet Hardmount

Design 2 and 3 Models

Refer to Page 6 for Model Identification

CHM178

CHM1782C

Part No. F8429301ENR9

September 2013

Original Instructions

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

Summary of content (76 pages)

PAGE 1
Cabinet Hardmount Design 2 and 3 Models Refer to Page 6 for Model Identification CHM1782C CHM178 Original Instructions Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) www.alliancelaundry.com Part No.
PAGE 2
PAGE 3
Table of Contents Safety Information.............................................................................. Explanation of Safety Messages........................................................... Important Safety Instructions ............................................................... Safety Decals ........................................................................................ Operator Safety.....................................................................................
PAGE 4
Connection Specifications .................................................................... Single-Phase Connections................................................................ Three-Phase Connections................................................................. Grounding ........................................................................................ Phase Adder ..................................................................................... Thermal Overload Protector ...............
PAGE 5
Safety Information Explanation of Safety Messages Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine. DANGER Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
PAGE 6
Safety Information 7. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances. 8. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving.
PAGE 7
Safety Information Operator Safety WARNING Machine installations must comply with minimum specifications and requirements stated in the applicable Installation Manual, any applicable municipal building codes, water supply requirements, electrical wiring regulations and any other relevant statutory regulations.
PAGE 8
Introduction Model Identification Information in this manual is applicable to Design 2 models or later. Refer to the 12th position of the model number (e.g.
PAGE 9
Introduction 40 POUND HCD040LDF HCL040GNF HCL040GNV HCL040HCF HCL040HDF HCL040HEF HCL040HNF HCL040HNV HCL040KDF HCL040KDV HCN040GNF HCN040GNV HCN040HCF HCN040HDF HCN040HEF HCN040HNF HCN040HNV HCN040HXF HCN040HYF HCN040KCF HCN040KCV HCN040KDF HCN040KDV HCN040KEF HCN040KEV HCN040KXF HCN040KYF HCU040GNF HCU040GNV HCU040HNF HCU040HNV HCU040KCF HCU040KCV HCU040KEV HCU040KLV HCU040KXF HCU040KYF HCU040KYV SCD040JDF SCL040GCF SCL040GNF SCL040GNV SCL040HNF SCL040HNV SCL040JCF SCL040JCV SCL040JDF SCL040JEF SCL040
PAGE 10
Introduction 8 80 POUND HCD080LDF HCD080LDV HCL080GNF HCL080HNF HCL080HNV HCL080KDF HCL080KDV HCN080GNF HCN080HCF HCN080HCV HCN080HDF HCN080HNF HCN080HNV HCN080HYF HCN080HYV HCN080KCF HCN080KCV HCN080KDF HCN080KDV HCN080KEF HCN080KEV HCN080KYF HCN080KYV HCU080GNF HCU080HCF HCU080HNF HCU080HXF HCU080KCF HCU080KCV HCU080KYF HCU080KYV SCD080LDV SCL080GNF SCL080HNF SCL080KNV SCN080GNF SCN080HNF SCN080JCF SCN080JCV SCN080JDF SCN080JYF SCN080JYV SCN080KNF SCN080KNV SCN080LCV SCN080LDF SCN080LDV SCN080LYV SC
PAGE 11
Introduction Delivery Inspection Nameplate Location Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping damage. If signs of possible damage are evident, have the carrier note the condition on the shipping papers before the shipping receipt is signed, or advise the carrier of the condition as soon as it is discovered. The nameplate is located at the rear of the machine and inside door.
PAGE 12
Introduction Replacement Parts If literature or replacement parts are required, contact the source from which the machine was purchased or contact Alliance Laundry Systems at +1 (920) 748-3950 for the name and address of the nearest authorized parts distributor. Customer Service Contact your local distributor or call: Alliance Laundry Systems Shepard Street P.O. Box 990 Ripon, WI 54971-0990 U.S.A. www.alliancelaundry.
PAGE 13
Specifications and Dimensions Specification 20 30 40 60 80 100 125 Weight and Shipping Information Net weight, lbs. (kg) 335 (152) 460 (209) 550 (249) 695 (315) 1210 (549) 1260 (572) 2301 (1044) Standard shipping weight, lbs. (kg) 365 (166) 495 (225) 590 (268) 745 (338) 1260 (572) 1310 (594) 2384 (1081) 35.8 (1.01) 43.9 (1.24) 57.3 (1.62) 81.3 (2.30) 87.3 (2.5) 163 (4.3) 44x54.5x58.6 (1118x1384 x1488) 44x58.5x58.6 (1118x1486 x1488) 56x61.5x77.
PAGE 14
Specifications and Dimensions Table 1 (continued) Specification 20 30 40 60 80 100 125 400 (101) 450 (113) 510 (129) 750 (189) 950 (239) 950 (239) 1200 (302) Number of motors in drive train 1 1 1 1 1 1 1 Drive motor power, hp (kW) * 2 (1.5) 2 (1.5) 3 (2.2) 5 (3.7) 5 (3.7) 7.5 (5.6) Gentle wash/reverse speed, RPM (G) 37 (0.4) 34 (0.4) 33 (0.4) 31 (0.4) 28 (0.4) 28 (0.4) 26 (0.4) Wash/reverse speed, RPM (G) 51 (0.8) 48 (0.8) 46 (0.8) 43 (0.8) 39 (0.8) 39 (0.
PAGE 15
Specifications and Dimensions Table 1 (continued) Specification 20 30 40 60 80 100 125 200V 5.4 5.4 10.8 10.8 19.1 N/A N/A 240V 7.8 7.8 15.6 15.6 27.4 N/A N/A 380V 6.5 6.5 13.0 13.0 17.2 34.4 34.4 Electrical Heating Input Voltage Total electrical heating capacity, kW 415V 7.8 7.8 15.5 15.5 20.5 41.0 41 480V N/A N/A 15.6 15.6 27.4 54.8 54.8 3 3 6 6 6 12 12 2.6 2.6 2.6 2.6 4.2 2.6 4.
PAGE 16
Specifications and Dimensions NOTE: Refer to following page for dimensions.
PAGE 17
Specifications and Dimensions Machine Capacity Dimensions 20 (Design 3) 39.0 in. (991 mm) 36.0 in. (914 mm) 35.5 in (902 mm) 4.7 in (119 mm) 7.8 in. (198 mm) 3 in. (76 mm) 6.9 in. (175 mm) 8.8 in. (224 mm) 15.2 in (386 mm) 15.7 in. (399 mm) 30 40 60 J 20 (Design 1 and 2) 38.0 in. (965 mm) 35.0 in. (889 mm) 34.5 in. (876 mm) 4.7 in. (119 mm) 7.8 in. (198 mm) 3 in. (76 mm) 6.9 in. (175 mm) 8.8 in. (224 mm) 15.2 in. (386 mm) 15.7 in. (399 mm) 40.94 in. (1040 mm) 37.9 in. (963 mm) 37.5 in. (953 mm) 4.
PAGE 18
Specifications and Dimensions M L K J I H 3 G 2 4 5 F S 1 6 AA 7 A B C Z N T D U V E O 8 Y P X Q W R 80 AND 100 POUND CAPACITY MACHINES CHM2394N 1 2 3 4 Supply Dispenser Input Power Block Compartment Auxiliary Hot Water Inlet Auxiliary Cold Water Inlet 5 6 7 8 Cold Water Inlet Hot Water Inlet Vacuum Breaker Drain Outlet Figure 3 16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8429301ENR9
PAGE 19
Specifications and Dimensions Machine Capacity Dimensions for 80 and 100 Pound Models A 51.82 in. (1316 mm) O 1.4 in. (35 mm) B 50.3 in. (1278 mm) P 39.24 in. (997 mm) C 48.7 in. (1237 mm) Q D 6.4 in. (163 mm) R E 2.6 in. (66 mm) S 9.0 in. (229 mm) F 3.0 in. (76 mm) T 30.9 in. (785 mm) G 6.9 in. (175 mm) U 20.8 in. (528 mm) H 8.8 in. (224 mm) V 17.91 in. (455 mm) I 16.7 in. (424 mm) W 41.5 in. (1054 mm) J 18.2 in. (462 mm) X 26.2 in. (665 mm) K 21.7 in.
PAGE 20
Specifications and Dimensions F 2 D 4 E 5 6 7 8 Q 1 3 I A G R H M N B C J 9 O P K L CHM2389N 125 POUND CAPACITY MACHINES CHM2389N 1 Dry Chemical Dispenser (Optional on OPL Models) Input Power Block Compartment Fans Valve Panel 2 3 4 5 6 7 8 9 Cold Water Inlet Hot Water Inlet Liquid Chemical Inlet Steam Inlet (Optional) Drain Outlet Figure 4 Machine Capacity Dimensions for 125 Pound Models A 63.04 in. (1601 mm) J 2.29 in. (58 mm) B 11.69 in. (297 mm) K 49.02 in.
PAGE 21
Specifications and Dimensions Mounting Bolt Hole Locations – 20, 30, 40 and 60 Pound Models 26.37 in. (670 mm) 20.88 in. (530 mm) 2.75 in. (70 mm) 0.18 in. (5 mm) 0.64 in. (16 mm) 2.15 in. (55 mm) 2.71 in. (69 mm) 0.25 in. (6 mm) 4.69 in. (119 mm) 0.19 in. (5 mm) 9.64 in. (245 mm) 2 in. (51 mm) 27.92 in. (709 mm) 24.69 in. (627 mm) 23.94 in. (608 mm) 20.65 in. (524 mm) ELEVATED BASE WIDTH 26.37 in. (670 mm) FRONT MACHINE WIDTH 26 in.
PAGE 22
Specifications and Dimensions 29.38 in. (746 mm) 23.89 in. (607 mm) 2.75 in. (70 mm) 0.18 in. (5 mm) 2 in. (51 mm) 1.81 in. (46 mm) 2.37 in. (60 mm) 0.25 in. (6 mm) 0.64 in. (16 mm) 32.59 in. (828 mm) 28.94 in. (735 mm) 0.19 in. (5 mm) 29.69 in. (754 mm) 23.5 in. (597 mm) 10.5 in. (267 mm) 4.69 in. (119 mm) ELEVATED BASE WIDTH 29.38 in. (746 mm) FRONT MACHINE WIDTH 29.02 in.
PAGE 23
Specifications and Dimensions 30.88 in. (784 mm) 26 in. (660 mm) 2.44 in. (62 mm) 0.12 in. (3 mm) 2 in. (51 mm) 0.64 in. (16 mm) 2 in. (51 mm) 2.37 in. (60 mm) 37.25 in. (946 mm) 32.5 in. (826 mm) 1.19 in. (30 mm) 33.54 in. (852 mm) 23.63 in. (600 mm) 12.5 in. (318 mm) 4.75 in. (121 mm) ELEVATED BASE WIDTH 30.88 in. (784 mm) FRONT MACHINE WIDTH 30.63 in.
PAGE 24
Specifications and Dimensions 34.44 in. (875 mm) 30 in. (762 mm) 2.22 in. (56 mm) 0.12 in. (3 mm) 0.64 in. (16 mm) 2.37 in. (60 mm) 1.25 in. (32 mm) 40.5 in. (1029 mm) 27.5 in. (699 mm) 36.87 in. (936 mm) 5.15 in. (131 mm) 36 in. (914 mm) 1.75 in. (44 mm) 11.93 in. (303 mm) 2 in. (51 mm) ELEVATED BASE WIDTH 34.44 in. (875 mm) FRONT MACHINE WIDTH 34.19 in.
PAGE 25
Specifications and Dimensions Mounting Bolt Hole Location – 80 and 100 Pound Models Refer to Table 5. A B D C E F G N A B A B O H P I A B B Q A J K L R A B B A M CHM2399N Figure 9 NOTE: For single machine installations or two machines installed back to back, use the outside bolt holes marked “A”. For multiple machines installed side by side with minimum clearance, use the inside bolt holes marked “B”.
PAGE 26
Specifications and Dimensions 80 100 A 41.5 in. (1054 mm) 41.5 in. (1054 mm) B 39.62 in. (1006 mm) 39.62 in. (1006 mm) C 31.62 in. (803 mm) 31.62 in. (803 mm) D .94 in. (24 mm) .94 in. (24 mm) E 4.94 in. (124 mm) 4.94 in. (124 mm) F 6.63 in. (164 mm) 6.63 in. (164 mm) G 3.3 in. (84 mm) 3.3 in. (84 mm) H 16 in. (406 mm) 16 in. (406 mm) I 35 in. (889 mm) 35 in. (889 mm) J 37.3 in. (947 mm) 37.3 in. (947 mm) K 42.2 in. (1073 mm) N/A L N/A 46.2 in. (1260 mm) M 1 in.
PAGE 27
Specifications and Dimensions Mounting Bolt Hole Locations – 125 Pound Models 0.75 in. (19 mm) 0.75 in. (19 mm) 46.5 in. (1181 mm) 48 in. (1219 mm) 10 in. (254 mm) 61.5 in. (1562 mm) 15 in. (381 mm) 55.47 in. (1409 mm) 48.94 in. (1243 mm) 15.25 in. (388 mm) 23.25 in. (591 mm) 23.25 in. (591 mm) Front of Front Panel 0.75 in. (19 mm) 48 in.
PAGE 28
Specifications and Dimensions Floor Mounting Layout – 20, 30, 40 and 60 Pound Models SINGLE MACHINE MOUNT WALL A REAR B C MACHINE 1 EDGE OF CONCRETE PAD C B FRONT CHM2426N Figure 11 Floor Layout Specifications Specifications 20 30 40 60 A Distance to wall (minimum) 24 in. (610 mm) 24 in. (610 mm) 24 in. (610 mm) 24 in. (610 mm) B Distance of machine base to edge of pad (minimum) 3.44 in. (87 mm) 4 in. (102 mm) 3.99 in. (101 mm) 5.99 in.
PAGE 29
Specifications and Dimensions SIDE BY SIDE MOUNT WALL A REAR REAR REAR MACHINE 1 MACHINE 2 MACHINE 3 FRONT FRONT FRONT B B CHM2375N Figure 12 Floor Layout Specifications Specifications 20 30 40 60 A Distance to wall (minimum) 24 in. (610 mm) 24 in. (610 mm) 24 in. (610 mm) 24 in. (610 mm) Mounted without bases (minimum) 5.14 in. (131 mm) 5.12 in. (130 mm) 4.63 in. (118 mm) 4.06 in. (103 mm) Mounted with bases (minimum) 5.5 in. (139 mm) 5.5 in. (139 mm) 4.88 in. (124 mm) 4.
PAGE 30
Specifications and Dimensions BACK TO BACK MOUNT FRONT B MACHINE 2 REAR A REAR EDGE OF CONCRETE PAD MACHINE 1 FRONT B CHM2376N Figure 13 Floor Layout Specifications Specifications 20 30 40 60 A (minimum) 28.3 in. (719 mm) 27.6 in. (702 mm) 28.0 in. (710 mm) 27.5 in. (699 mm) B (minimum) 5.26 in. (134 mm) 5.26 in. (134 mm) 6.19 in. (157 mm) 8.9 in.
PAGE 31
Specifications and Dimensions Floor Layout – 80 and 100 Pound Models STANDARD MOUNT - SINGLE MACHINE WALL A REAR B C EDGE OF CONCRETE PAD MACHINE 1 C B FRONT CHM2427N Figure 14 Floor Layout Specifications Specifications 80-100 A Distance to wall (minimum) 24 in. (610 mm) B Distance of machine base to edge of pad (minimum) 4.98 in. (126 mm) C Distance of machine base to edge of pad (minimum) 8 in.
PAGE 32
Specifications and Dimensions STANDARD MOUNT - SIDE BY SIDE WALL A REAR REAR MACHINE 1 MACHINE 2 FRONT B FRONT PHM819N Figure 15 Floor Layout Specifications Specifications 80-100 A Distance to wall (minimum) 24 in. (610 mm) B* (minimum) 6 in.
PAGE 33
Specifications and Dimensions CLOSE MOUNT - SIDE BY SIDE WALL A REAR REAR MACHINE 1 MACHINE 2 FRONT B FRONT PHM820N Figure 16 Floor Layout Specifications Specifications 80-100 A Distance to wall (minimum) 24 in. (610 mm) B* (minimum) 10.38 in. (264 mm) * Minimum adjacent unit bolt spacing Table 11 IMPORTANT: When close mounting, bolt machine using inside bolt holes.
PAGE 34
Specifications and Dimensions BACK TO BACK B FRONT MACHINE 2 REAR EDGE OF CONCRETE PAD A REAR MACHINE 1 FRONT B PHM810N Figure 17 Floor Layout Specifications Specifications 80-100 A (minimum) 33.3 in. (846 mm) B (minimum) 8 in.
PAGE 35
Installation Pallet Jack Cover Plate Removal (80 and 100 Pound Models Only) Single Machine Foundation Requirements Prior to installing an 80 and 100 pound machine, the optional pallet jack cover plate can be removed in preparation of re-installing to machine base frame after machine installation. A minimum 3500 psi (refer to rating per supplier) reinforced concrete set on a prepared bed is required for all new machine installations. 1. Locate cover plate on back panel. 2. Remove back panel. 3.
PAGE 36
Installation Elevated Pad Installation with Existing Floor The existing floor slab must meet minimum requirements shown in Table 13 per machine. The floor must be reinforced concrete without voids under slab. If the slab meets these requirements and an elevated pad is desired, refer to Figures 21, 24, 33, and 36 and proceed to Machine Foundation and Pad Installation section.
PAGE 37
Installation Machine Foundation and Pad Installation A concrete pad may be constructed to elevate a machine. Care must be exercised in the design of the pad due to the force exerted by the machine during extract. This concrete pad, recommended not to exceed 8 inches (203 mm) above existing floor, must be placed, reinforced with rebar and tied to the existing floor. Refer to Table 13 and Figure 20 through Figure 37 for multiple machine installations.
PAGE 38
Installation 6. Drill holes (refer to manufacturer’s requirements for drill hole size) for the perimeter reinforcing bar at a depth of 2.5 inches (64 mm) into the existing floor. The reinforcing should be 12 inches (305 mm) on center each way around entire perimeter. 11. Completely fill with 3500 psi minimum concrete up to the existing foundation level plus any added level (maximum of 8 inch [203 mm]) for the desired elevated pad.
PAGE 39
Installation Single Machine Installation – 20 and 30 Pound Models (F and V-speed) EXISTING FLOOR A 4 in. (102 mm) PHM814N A Existing Floor with 3500 PSI (minimum) Concrete Figure 20 ELEVATED PAD B 12 in. (305 mm) 2.5 in. (64 mm) C A D 8 in. (203 mm) max 8 in. (203 mm) 4 in. (102 mm) E PHM852N A B C Existing Floor 3500 PSI (minimum) Concrete Reinforcing Bar D E Perimeter Reinforcing Bar Compacted Fill Figure 21 TIE IN - EXISTING FLOOR A 4 in. (102 mm) B D C 12 in. (305 mm) 2.5 in.
PAGE 40
Installation Single Machine Installation – 40 and 60 Pound Models (F-speed) EXISTING FLOOR A 4 in. (102 mm) PHM814N A Existing Floor with 3500 PSI (minimum) Concrete Figure 23 ELEVATED PAD B 12 in. (305 mm) 2.5 in. (64 mm) C A D 8 in. (203 mm) max 8 in. (203 mm) 4 in. (102 mm) E PHM852N A B C Existing Floor 3500 PSI (minimum) Concrete Reinforcing Bar D E Perimeter Reinforcing Bar Compacted Fill Figure 24 TIE IN - EXISTING FLOOR A 4 in. (102 mm) B D C 12 in. (305 mm) 2.5 in.
PAGE 41
Installation Single Machine Installation – 40 and 60 Pound Models (V-speed) EXISTING FLOOR A 6 in. (152 mm) PHM814N A Existing Floor with 3500 PSI (minimum) Concrete Figure 26 ELEVATED PAD B 12 in. (305 mm) 2.5 in. (64 mm) C A D 8 in. (203 mm) max 12 in. (305 mm) 6 in. (152 mm) E PHM852N A B C Existing Floor 3500 PSI (minimum) Concrete Reinforcing Bar D E Perimeter Reinforcing Bar Compacted Fill Figure 27 TIE IN - EXISTING FLOOR A 6 in. (152 mm) B D C 12 in. (305 mm) 2.5 in.
PAGE 42
Installation Single Machine Installation – 80 and 100 Pound Models (F-speed) EXISTING FLOOR A 6 in. (152 mm) PHM814N A Existing Floor with 3500 PSI (minimum) Concrete Figure 29 ELEVATED PAD 12 in. (305 mm) B A 2.5 in. (64 mm) C 8 in. (203 mm) max D 12 in. (305 mm) 6 in. (152 mm) E PHM854N A B C Existing Floor 3500 PSI (minimum) Concrete Reinforcing Bar D E Perimeter Reinforcing Bar Compacted Fill Figure 30 TIE IN - EXISTING FLOOR B A D C 12 in. (305 mm) 2.5 in. (64 mm) 12 in.
PAGE 43
Installation Single Machine Installation – 80 and 100 Pound Models (V-speed) EXISTING FLOOR A 9 in. (229 mm) PHM814N A Existing Floor with 3500 PSI (minimum) Concrete Figure 32 ELEVATED PAD 12 in. (305 mm) B A 2.5 in. (64 mm) C 8 in. (203 mm) max D 15 in. (381 mm) 9 in. (229 mm) E PHM854N A B C Existing Floor 3500 PSI (minimum) Concrete Reinforcing Bar D E Perimeter Reinforcing Bar Compacted Fill Figure 33 TIE IN - EXISTING FLOOR B A D C 12 in. (305 mm) 2.5 in. (64 mm) 15 in.
PAGE 44
Installation Single Machine Installation – 125 Pound Models (V-speed) EXISTING FLOOR A 12 in. (305 mm) PHM814N A Existing Floor 3500 PSI (minimum) Concrete Figure 35 ELEVATED PAD 12 in. (305 mm) B A 2.5 in. (64 mm) C 8 in. (203 mm) max D 18 in. (457 mm) 12 in. (305 mm) E PHM854N A B C Existing Floor 3500 PSI (minimum) Concrete Reinforcing Bar D E Perimeter Reinforcing Bar Compacted Fill Figure 36 TIE IN - EXISTING FLOOR B A D C 12 in. (305 mm) 2.5 in. (64 mm) 18 in. (457 mm) 12 in.
PAGE 45
Installation Machine Mounting and Grouting Minimum Anchoring Specifications NOTE: After the concrete has cured completely and the cast-in-place method was used, refer to Figure 39 and proceed to step 7. If acrylic adhesive anchors are desired, refer to Figure 38 and proceed with step 1 after concrete has cured completely. 1. Refer to Table 14 to set the drill depth gauge. ACRYLIC ADHESIVE ANCHORS B C 1 2 3 A 4 D 5 Number of Bolts 20-40 60 80-100 125 4 or 6* 6 6 10 6 in. (152 mm) 2.5 in.
PAGE 46
Installation IMPORTANT: Minimum Grade 5, SAE rating, flat washers and minimum Grade 5, SAE rating, serrated hex flange locknuts are the recommended hardware for anchoring machine or elevated base frame to anchor bolts. CAST-IN-PLACE ANCHORS 1 B A C D 2 11. Position the flat washers and locknuts on the anchor bolts and finger-tighten to machine base or elevated base frame. 3 12. Allow machine grout to set, but not cure. 13.
PAGE 47
Installation Floor Load Data Specification 20 30 40 60 80 100 125 Static floor load, lbs. (kN) 420 (1.87) 570 (2.54) 700 (3.11) 940 (4.18) 1550 (6.89) 1670 (7.51) 2795 (12.43) Static pressure, lbs.-ft2 (kN-m2) 96 (4.60) 99 (4.74) 100 (4.79) 106 (5.08) 137 (6.56) 147 (7.04) 163 (7.80) Dynamic floor load, lbs. (kN) 420 (1.86) 630 (2.80) 840 (3.74) 1260 (5.61) 1680 (7.48) 1680 (7.48) 2814 (12.52) Dynamic floor pressure, lbs.-ft2 (kN-m2) 96 (4.60) 109 (5.22) 119 (5.
PAGE 48
Installation Drain Connection IMPORTANT: Machine must be installed in accordance with all local codes and ordinances. All drain systems must be vented to prevent an air lock or siphoning. Use the supplied black rubber adapter and clamps to transition from the machine drain outlet to the 2 inches (51 mm) schedule 40 PVC plumbing (20 and 30 models) and the 3 inches (76 mm) schedule 40 PVC plumbing (40, 60, 80, 100 and 125 models). If proper drain size is not available or practical, a surge tank is required.
PAGE 49
Installation IMPORTANT: Increasing the drain hose length, installing elbows, or causing bends will decrease drain flow rates and increase drain times, impairing machine performance. NOTE: Installation of additional machines will require larger drain connections. Refer to Table 17. Drain Information 20 30 40 60 80 100 125 Drain connection size 2 in. (51 mm) 2 in. (51 mm) 3 in. (76 mm*) 3 in. (76 mm*) 3 in. (76 mm*) 3 in. (76 mm*) 3.5 in. (89 mm*) Overflow drain connection size 1.5 in.
PAGE 50
Installation Water Connection Requirements W748 The maximum water inlet temperature for vended models is 125°F (51°C) and the recommended maximum water inlet temperature for on-premises models is 150°F (66°C). Connections should be supplied by a hot and a cold water line of at least the sizes shown in Table 19. Installation of additional machines will require proportionately larger water lines. To connect water service to a machine with hoses, use the following procedure: 1.
PAGE 51
Installation Electrical Installation Requirements 1 IMPORTANT: Electrical ratings are subject to change. Refer to nameplate for electrical ratings information specific to your machine. DANGER Electrical shock hazard will result in death or serious injury. Disconnect electric power and wait five (5) minutes before servicing. W810 WARNING Dangerous voltages are present inside the machine. Only qualified personnel should attempt adjustments and troubleshooting.
PAGE 52
Installation Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in Table 20 are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, install one of the devices listed under the Corrective Action. IMPORTANT: Only one device per branch circuit is required. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.
PAGE 53
Installation Input Voltage Requirements Connection Specifications For voltages above or below listed specifications, contact your power company or local electrician. IMPORTANT: Connection must be made by a qualified electrician using wiring diagram provided with machine, or according to accepted European Union standards. If machine is intended for four-wire service, a neutral leg must be provided by power company. If a delta supply system is used on a four-wire model, connect high leg to L3.
PAGE 54
Installation Three-Phase Connections 3 2 For three-phase input, connect L1, L2, L3 and Ground as shown in Figure 45. IMPORTANT: If a stinger leg is used for threephase input, it MUST be connected to L3. L2 L1 L3 CHASIS L1 L2 L3 SERVICE GROUND TB1 1 MACHINES WITH ELECTRIC HEAT CHM2380N CHM2380N 1 2 3 Ground Grounding Lug: Connect to proven earth ground Customer Input Power Terminals Internal Load Distribution - DO NOT connect customer power source or load.
PAGE 55
Installation Electrical Specifications Non-CE Models 20 Pound Capacity Models Voltage Designation Standard Electric Heat AWG mm2 Circuit Breaker Full Load Amps mm2 AWG Circuit Breaker Full Load Amps Wire Phase Cycle Voltage Code 10 6.0 14 2.5 10 6.0 14 2.5 F-Speed Models B 120 60 1 2 7 15 14 2.5 N/A X 220 – 240 60 1/3 2/3 4/3 15 14 2.5 N/A Q 220 – 240 60 3 3 3 15 14 2.5 N 440 – 480 60 3 3 2 15 14 2.5 P 380 – 415 50 3 3 2 15 14 2.
PAGE 56
Installation 40 Pound Capacity Models Voltage Designation Standard Electric Heat mm2 1/3 2/3 6/4 15 14 2.5 Q 220 – 240 60 3 3 4 15 14 2.5 42 50 8 10.0 N 440 – 480 60 3 3 3 15 14 2.5 22 30 10 6.0 P 380 – 415 50 3 3 3 15 14 2.5 25 30 10 6.0 mm2 60 AWG 220 – 240 Wire AWG Circuit Breaker Full Load Amps Circuit Breaker Full Load Amps Phase Cycle Voltage Code X F-Speed Models N/A V-Speed Models X 220 – 240 60 1/3 2/3 7/4 15 14 2.
PAGE 57
Installation 80 Pound Capacity Models Voltage Designation Standard Electric Heat mm2 60 1/3 2/3 12/8 15 14 2.5 Q 220 – 240 60 3 3 8 15 14 2.5 72 80 4 25.0 N 440 – 480 60 3 3 5 15 14 2.5 37 40 8 10.0 P 380 – 415 50 3 3 5 15 14 2.5 33 40 8 10.0 mm2 220 – 240 Wire AWG Circuit Breaker Full Load Amps AWG Circuit Breaker Full Load Amps Phase Cycle Voltage Code X F-Speed Models N/A V-Speed Models X 220 – 240 60 1/3 2/3 15/9 20/15 12/14 4/2.
PAGE 58
Installation 125 Pound Capacity Models Voltage Designation Standard Electric Heat Phase Wire Full Load Amps Circuit Breaker AWG mm2 3 3 10 15 14 2.5 N/A P 380 – 415 50 3 3 10 15 14 2.5 N/A Q 200 – 240 50/60 3 3 11 15 14 2.5 N/A AWG mm2 Cycle 60 Circuit Breaker Voltage 440 – 480 Full Load Amps Code N NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
PAGE 59
Installation CE Models 20 Pound Capacity Models Voltage Designation Standard Electric Heat mm2 Circuit Breaker Full Load Amps mm2 Circuit Breaker Full Load Amps Wire Phase Cycle Voltage Code F-Speed Models B 120 60 11 2 7 15 2.5 N/A N 440-480 50/60 3 3 2 15 2.5 N/A X 220 – 240 50 1/3 2/3 4/3 6 2.5 N/A Q 220 – 240 50 3 3 3 6 2.5 21 25 2.5 P 380 – 415 50 3 3 2 6 2.5 13 16 2.5 V-Speed Models B 120 60 1 2 8 15 2.
PAGE 60
Installation 40 Pound Capacity Models Voltage Designation Standard Electric Heat mm2 Full Load Amps Circuit Breaker mm2 2.5 22 30 6.0 X 220 – 240 50 1/3 2/3 7/4 10/6 2.5 Q 220 – 240 50 3 3 4 6 2.5 42 50 10.0 P 380 – 415 50 3 3 3 6 4.0 26 32 2.5 22 30 6.0 Circuit Breaker 15 Full Load Amps 3 Wire 3 Phase 3 Cycle 50/60 Voltage 440-480 Code N F-Speed Models N/A V-Speed Models N 440-480 50/60 3 3 3 15 2.5 X 220 – 240 50 1/3 2/3 7/4 10/6 2.
PAGE 61
Installation 80 Pound Capacity Models Voltage Designation Standard Electric Heat Full Load Amps Circuit Breaker mm2 5 15 2.5 37 40 6.0 X 220 – 240 50 1/3 2/3 12/8 16/10 2.5 Q 220 – 240 50 3 3 8 10 2.5 72 80 16.0 P 380 – 415 50 3 3 7 10 2.5 33 40 4.0 37 40 10.0 Cycle Circuit Breaker mm2 Full Load Amps 3 Wire 3 Phase 50/60 Voltage 440-480 Code N F-Speed Models N/A V-Speed Models N 440-480 50/60 3 3 6 15 2.
PAGE 62
Installation 125 Pound Capacity Models Voltage Designation Standard Electric Heat Phase Wire Full Load Amps Circuit Breaker mm2 3 3 10 15 2.5 N/A P 380 – 415 50 3 3 10 15 2.5 N/A Q 200 – 240 50/60 3 3 11 15 2.5 N/A mm2 Cycle 60 Circuit Breaker Voltage 440 – 480 Full Load Amps Code N NOTE: Wire sizes shown are for copper, THHN, 90°C conductor per NEC article 310.
PAGE 63
Installation Steam Requirements (Steam Heat Option Only) Supply Dispensing WARNING WARNING Hot Surfaces. Will cause severe burns. Turn steam off and allow steam pipes, connections and components to cool before touching. W505 For machines equipped with optional steam heat, install piping in accordance with approved commercial steam practices. Steam requirements are shown in Table 35. Dangerous Chemicals. May damage eyes and skin.
PAGE 64
Installation External Supplies 1 For proper communication between the machine and an external chemical supply system, it is important for the low-voltage signal power to be connected properly. The included wiring diagram shows several different options for safe and correct wiring of this interface.
PAGE 65
Installation 3 2 4 5 1 6 = Neutral = Power 7 PHM821N 1 External Supply Power Output 5 Red Jumper Wire 2 Internal Control Transformer 6 24VAC Terminal 3 RELAY COM Terminal 7 24VAC COM Terminal 4 External Dispenser Input Signal Common Figure 49 F8429301ENR9 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 63
PAGE 66
Installation Chemical injection Using External AC Power Source IMPORTANT: The external power must supply power of 240VAC or less and be protected at 3 Amps or less. NOTE: An External AC Power Source is NOT provided by Alliance Laundry Systems. 1. Remove the red jumper wire installed by the factory between “24VAC”, and “RELAY COM”. NOTE: Power for external supplies must not be derived from the high-voltage main power connection point. 2.
PAGE 67
Installation External Supply Signals Wash-cycle signals are provided to the external chemical supply equipment and a “wait for the next step” signal can be received from the supply equipment. For example, if ES1 is selected the K1 contact will close and power will be supplied to Supply 1 Signal. The contact will remain closed for the amount of time programmed in control. Refer to Figure 51 for Internal Supply Connection or Figure 52 for External AC Connection.
PAGE 68
Installation Connection of External Liquid Supplies 20 – 100 Pound OPL Models 1. Facing the rear of the machine, locate the five 3/8 inch supply hose connections found on the right-hand side of the valve panel. Refer to Figure 53. 125 Pound OPL Models (With Optional Dispenser) Refer to Figure 54. 1. Remove plugs from base. Plugs are assembled inside tubing ring. 2. Install strain reliefs with the seal nuts. 3. Insert tubes through base. Do not remove dry supply cups.
PAGE 69
Start Up Pallet Jack cover Plate Installation (80 and 100 Pound Models Only) After machine is fully installed, the optional pallet jack cover plate can be installed. 1. Locate the two holes on the front of the machine base frame. Refer to Figure 55. Basket Rotation Check that basket rotation is counterclockwise in the extract step. 1. If rotation is not counterclockwise, disconnect power to machine. 2. Have a qualified electrician reverse any two motor leads at the AC terminal block.
PAGE 70
Operation Operating Instructions 1. Turn on main power source (circuit breaker). 4. Close door and turn handle counter clockwise. Refer to Figure 58. 2. Turn handle clockwise to open. Refer to Figure 56. CHM2244N Figure 58 5. The default wash cycle will display. CHM2243N CHM2243N WARNING Figure 56 3. Load to capacity whenever possible. DO NOT OVERLOAD. Refer to Figure 57. NOTE: Underloading can cause out-of-balance conditions that can shorten machine life.
PAGE 71
Operation b. Bleach: 7. Add liquid and/or powder supplies to supply dispenser. Refer to Figure 59.  Liquid - Compartment 3 a. Detergent:  Powder - Compartment 2  Liquid - Compartment 1 (prewash) + Compartment 3 c. Softener:  Liquid - Compartment 4  Powder - Compartment 1 (prewash) + Compartment 2 a. DETERGENT Powder Liquid CHM2227N CHM2228N b. BLEACH Liquid Powder CHM2230N CHM2229N c. SOFTENER CHM2231N Figure 59 8. For vended models only, insert coin(s) or card as necessary.
PAGE 72
Maintenance End of Day WARNING Sharp edges can cause personal injury. Wear safety glasses and gloves, use proper tools and provide lighting when handling sheet metal parts. W366R1 IMPORTANT: Replace all panels that are removed to perform service and maintenance procedures. Do not operate the machine with missing guards or with broken or missing parts. Do not bypass any safety devices. 2. Clean the door glass with a damp cloth. 3. Clean automatic supply dispenser lid and general area. 4.
PAGE 73
Maintenance Monthly c. For flat-pulley drive systems, verify allowable distance of belt from edge of basket pulley. Refer to Table 37. NOTE: Disconnect power to the machine at its source before performing the monthly maintenance procedures. Flat-Pulley Alignment 1. Check belt(s) require replacement or adjustment. Call a qualified service technician in either case. a. Check belt(s) for uneven wear and frayed edges. b.
PAGE 74
Maintenance 2. For 80 through 125 pound capacity models only, lubricate bearings and seals each month OR after every 200 hours of operation. a. Use a premium-grade lithium-based #2 grease. Never mix two types of grease, such as petroleum and silicone. 1 b.
PAGE 75
Maintenance Care of Stainless Steel  Remove dirt and grease with detergent and water. Thoroughly rinse and dry after washing.  Avoid contact with dissimilar metals to prevent galvanic corrosion when salty or acidic solutions are present.  Do not allow salty or acidic solutions to evaporate and dry on stainless steel. Wipe clean of any residues.  Rub in the direction of the polish lines or “grain” of the stainless steel to avoid scratch marks when using abrasive cleaners.
PAGE 76
Disposal of Unit This appliance is marked according to the European directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE). This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Refer to Figure 62. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment.