User Manual Bulletin 1609 Uninterruptible Power Supply Catalog Numbers 1609-D and 1609-B
Important User Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices.
Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.
Preface Notes: 4 Rockwell Automation Publication 1609-UM009C-EN-P - February 2015
Table of Contents Bul. 1609-D Installation Instructions Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Troubleshooting (continued) UPS Management Software Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . .25 UPS Network Managemenr Card Troubleshooting . . . . . . . . . . . . . . . . . .26 Specifications Bul. 1609-D 120 V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Bul. 1609-D 230V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Bul. 1609-B 120V Specifications . . . . . . . . . . . . . . . . . . .
Bulletin 1609-D Installation Instructions ATTENTION: Do not service the 1609-SPD without disconnecting the power sources due to electric shock hazard for risk of severe injury or death. Battery Wiring and Installation Note: Batteries are not included with the 1609-D UPS 1. To access the battery compartment remove the three screws and the battery door. 2. Remove the battery container, jumpers, and wire harness from the battery compartment. Place the battery container and batteries onto a flat surface.
Bulletin 1609 UPS Battery Wiring and Installation (cont.) 4. Fold the battery container and seal it with tape. 5. To connect the batteries to the UPS, insert the batteries into the battery compartment, open the white connector retainer and connect the two cables together as shown in the photo below. 6. To complete the battery installation, close the white connector retainer and reattach the battery door with the three screws (torque of 8.7+/-1.7 lb-in).
Bulletin 1609 UPS Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the appropriate wire gauges. Selection of Cables Table 1 - AC Main Input/Output Wiring for UPS: Item Specification Wire Size 14 AWG Minimum temperature 75 °C Wire conductor material Copper only Tightening torque for terminals 4.4 lb-in.
Bulletin 1609 UPS Connect Power and Equipment to the UPS WARNING: This UPS features Surge Protection Device (SPD) is located on the left front of the unit. Disconnect all power sources before servicing due to Electric Shock Hazard for risk of severe injury or death. 1. Connect the appropriate input power to the UPS's input (Line, Neutral and Ground) terminals (see Figure 2). 2. Connect the specified equipment to the UPS's output (Line, Neutral and Ground) terminals (see Figure 2).
Bulletin 1609 UPS 1609-B Installation Instructions ATTENTION: Disconnect the 1609-SPD before servicing, due to electric shock hazard for risk of severe injury or death. Battery Wiring and Installation Note: Batteries are not included with the 1609-B UPS 1. To access the battery compartment remove the three screws and the battery door. 2. Remove the battery container, jumpers, and wire harness from the battery compartment. Place the battery container and batteries onto a flat surface.
Bulletin 1609 UPS Battery Wiring and Installation (cont.) 4. To connect the batteries to the UPS, insert the batteries into the battery compartment, open the white connector retainer and connect the two cables together as shown in the photo below. 5. To complete the battery installation, close the white connector retainer and reattach the battery door with the three screws (torque of 8.7+/-1.7 lb-in).
Bulletin 1609 UPS Mount the UPS The 1609-B UPS products are designed to mount to a heavy duty DIN-rail (see Figure 3 below). The 1609-B UPS products are also designed with an optional bracket assembly (Cat 1609-BRK) that allows it to mount to either the panel or floor (see Figure 4 below). Figure 3 - Standard DIN-Rail Mount Figure 4 - Optional Panel or Floor Mount Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the appropriate wire gauges.
Bulletin 1609 UPS Connect Power and Equipment to the UPS WARNING: This UPS features Surge Protective Device (SPD) located on the top of the unit. Please disconnect all power sources before servicing due to Electric Shock Hazard for risk of severe injury or death. 1. Connect the appropriate input power to the UPS's input (Line, Neutral and Ground) terminals (see Figure 5). 2. Connect the specified equipment to the UPS's output (Line, Neutral and Ground) terminals (see Figure 5).
Bulletin 1609 UPS 1609-EXBAT Installation Instructions Battery Wiring and Installation Only use battery wires that have been provided with the 1609-EXBAT. WARNING: A disconnect switch shall be provided by others for DC output circuit. To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent protection for 35 amperes rating in accordance with the National Electric Code, ANSI/NFPA 70.
Bulletin 1609 UPS Battery Wiring and Installation (cont.) 3. Connect the shorter set of red and black wires of the harness to the top terminals (red - to - red and black - to - black). Connect the longer set of red and black wires of the harness to the bottom terminals (red - to - red and black - to - black) and route the wires through the cut-out hole. See photo below for details. 4. Fold the battery container and seal it with tape. 5.
Bulletin 1609 UPS Battery Wiring and Installation (cont.) Mount the 1609-EXBAT 7. To complete the battery installation, insert the surplus wire harness into the free space, close the white connector retainer and reattach the battery door with the six screws (torque of 8.7+/-1.7 lb-in). The 1609-D UPS can be used with the External Battery Unit (1609-EXBAT).
Bulletin 1609 UPS Selection of Cables Connect 1609-EXBAT to the UPS Table 4 - DC Input/Output Wiring for External Battery Cabinet Item Specification Wire Size 10 AWG Minimum temperature 75 °C Wire conductor material Copper only Tightening torque for terminals 12 lb-in. To install the 1609-EXBAT unit with the 1609-D UPS, connect the three 10 AWG wires from the 1609-EXBAT terminals to the 1609-D UPS terminals marked as ‘EXTERNAL BATT PACK (36V)’.
Bulletin 1609 UPS General Information 1609-D and 1609-B UPS Units Recommended Battery for Use with the UPS and 1609-EXBAT Rockwell Automation battery catalog numbers 1609-SBAT and 1609-HBAT consist of the battery manufacturers listed below: Manufacturer MH Number Type Rating B & B Battery (USA) MH19884 HRLS 5.5-12 12V DC, 2.75 Ah BP 5-12 12V DC, 5.0 Ah HR 5.5-12 12V DC, 2.75 Ah SHR7-12 12V DC, 3.375 Ah GS Yuasa International Ltd. MH12970 NPH5-12 12V DC, 5.
Bulletin 1609 UPS Manual or Remote Enable/Disable of UPS Output Selection The 1609 UPS output is designed to be manually or remotely enabled or disabled. User is required to enable or disable the remote function switch on the front panel. REMOTE FUNCTION DISABLE ENABLE • Selected 'DISABLE' for Manual Enable/Disable the UPS's Output. • Selected 'ENABLE' for Remote Enable/Disable the UPS's Output.
Bulletin 1609 UPS Display LED Indicators Indicator LED Indicator Title Description Online The UPS is supplying utility power to the connected equipment (see Troubleshooting). AVR Trim ➊ The UPS is compensating for a high utility voltage (see Troubleshooting). AVR Boost ➊ The UPS is compensating for a low utility voltage (see Troubleshooting). On Battery The UPS is supplying battery power to the connected equipment.
Bulletin 1609 UPS Troubleshooting Button 22 Function Explanation UPS Output Enable Press and hold the button until one beep is heard, then release immediately UPS Output Disable Press and hold the button until three beeps are heard, then release immediately Self-Test Press and hold the button until two beeps are heard, then release immediately (The UPS must operate for at least 4 hours before executing this function) Problem Possible Cause No LED illuminates / No alarm UPS output is disabled o
Bulletin 1609 UPS UPS LED Fault Indicators General Clear Fault Procedure Press and hold the button until three beeps are heard then release immediately to turn the UPS off then press and hold the button again until one beep is heard then release to enable the output. No. 1 Fault Output Short Circuit GRN 2 RED Output Overload Description The UPS has detected a short circuit on the Output of the UPS and disabled its output.
Bulletin 1609 UPS No. 8 Fault Over Voltage from The Output of AVR RED 9 Under Voltage from The Output of AVR RED 10 BLINK GRN Description The UPS has detected an over voltage on the output of AVR and disabled its output. Solution Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within its specification. To clear fault, follow the General Clear Fault Procedure described above and if the problem persists, contact Technical Support.
Bulletin 1609 UPS Bulletin 1609 UPS Management Software Troubleshooting Status Indications Buzzer Alarm General Clear Fault Procedure Press and hold the button until three beeps are heard then release immediately to turn the UPS off then press and hold the button again until one beep is heard then release to enable the output. Test In Progress UPS Fault Indication Description The UPS has detected a fault and generate a buzzer alarm. The UPS is currently in a test mode.
Bulletin 1609 UPS General Clear Fault Procedure Bulletin 1609 Network Management Card Troubleshooting Press and hold the button until three beeps are heard then release immediately to turn the UPS off then press and hold the button again until one beep is heard then release to enable the output. Status Indications UPS Disconnect Indication Description The communication between UPS and the 1609-ENET card has been disconnected. Buzzer Alarm The UPS has detected a fault and generated a buzzer alarm.
Bulletin 1609 UPS Technical Specifications —1609-D, 120V 1609-D600N Input V nom. 120V Capacity 600 VA (390 W) Voltage Range, default 90...145V Voltage Range, widest online 90...145V Current nom. 5.5 A Capacity Frequency 50/60 Hz ± 3 Hz PFC None Output V nom. 120V Capacity 600 VA (390 W) Online Output Voltage Range, default 108...132V Output Voltage Range, widest online 108...132V Transfer Point Accuracy ±3% V nom 120V (sine wave) Frequency 50/60 Hz ± 0.
Bulletin 1609 UPS Technical Specifications —1609-D, 230V 1609-D600E Input V nom. 230V Capacity 600 VA (390W) Voltage Range, default 180...280V Voltage Range, widest online 180...280V Current nom. 3.3 A Capacity Frequency 50/60 Hz ±3Hz 1609-D1000E 1609-D1500E 1000 VA (650W) 1500 VA (980 W) 4.7 A 7.1 A PFC None (load power factor is reflected in the input line current) Output V nom. 230V Capacity 600 VA (390 W) Online Output Voltage Range, default 207...
Bulletin 1609 UPS Technical Specifications —1609-B, 120V 1609-B600N 1609-B1000N Input V nom. 120V 120V Capacity 600 VA (360 W) 1000 VA (600 W) Voltage Range, default 96...138V Voltage Range, widest online 96...138V Current nom. 5.4 A 8.9 A Capacity Frequency 50/60 Hz ± 3 Hz 50/60 Hz ± 3 Hz None PFC None Output V nom. 120V Capacity 600 VA (360 W) Online Output Voltage Range, default 96...138V Output Voltage Range, widest online 96...
Bulletin 1609 UPS Technical Specifications —1609-B, 230V 1609-B600E 1609-B1000E Input V nom. 230V 230V Capacity 600 VA (360 W) 1000 VA (600 W) Voltage Range, default 184...265V Voltage Range, widest online 184...265V Current nom. 2.8 A Capacity Frequency 50/60 Hz ± 3 Hz 4.7 A PFC None (Load power factor is reflected in the input line current) Output V nom. 230V Capacity 600 VA (360 W) Online Output Voltage Range, default 184...265V Output Voltage Range, widest online 184...
Appendix A 1609 UPS Dimensions 1609-D UPS Dimensions 375 220 200 UNINTERRUPTIBLE P O W E R S U P P LY 257 1609-D 1609-B UPS Dimensions 187 339 170 300 160 ENABLE REMOTE FUNCTION DISABLE UNINTERRUPTIBLE P O W E R S U P P LY 178 8 7 6 5 4 3 2 1 196 1609-B 140 140 1609-EXBAT Unit Dimensions 187 339 170 300 160 196 178 140 197 140 Rockwell Automation Publication 1609-UM009C-EN-P - February 2015 31
Appendix A 1609 UPS Dimensions 1609-BRK Dimensions (1609-D orientation) 1609-BRK Dimensions (1609-B orientation) 382 302 40 227 7 110 175 125 33 32 Rockwell Automation Publication 1609-UM009C-EN-P - February 2015
1609 UPS Dimensions Service Instructions Appendix A If the UPS requires service, do not return it to the distributor. Follow these steps: 1. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. 2. When replacing batteries, replace with the same number of the 1609 battery packs supplied by Rockwell Automation. WARNING: Do not dispose of battery in a fire. The battery may explode.
Appendix A 34 1609 UPS Dimensions Rockwell Automation Publication 1609-UM009C-EN-P - February 2015
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