Allen Bradley 1305 Adjustable Frequency AC Drive (Series C) 0.37 - 4 kW (0.5 - 5 HP FRN6.
PLEASE READ! This manual is intended to guide qualified personnel in the installation and operation of this product. Because of the variety of uses for this equipment and because of the differences between this solid-state equipment and electromechanical equipment, the user of and those responsible for applying this equipment must satisfy themselves as to the acceptability of each application and use of the equipment.
Summary of Changes BULLETIN 1305 PERFORMANCE ENHANCEMENTS New features in Firmware Revision 6.01 include: D Increased Low Speed Torque. The parameter [IR Comp %] was added, allowing adjustment of the amount of IR compensation desired. This is used to compensate for stator resistance and allows much higher levels of starting torque. The default levels of [Start Boost] and operation of the [Compensation] parameter have changed. The default setting for [Compensation] is now “Comp” and functions from 1.
Summary of Changes SUMMARY OF DRIVE ENHANCEMENTS Refer to the following references in this manual: Firmware Compatibility Chart New Adaptive Current Limit Parameter DC Hold Time Improvements Compensation Improvements New Preset Speed Defaults New Analog Filter Parameter Slip Compensation IR Compensation Updated Drive Specifications Updated Drive Accessories 1-4 5-14 5-22 5-24 5-27 5-31 5-35 & 5-36 5-36 A-2 through A-6 C-1 & C-2
Notes
Notes
Table of Contents Chapter 1 – Information and Precautions Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiving, Unpacking, Inspection, Storing . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . . . Nameplate Location . . . . . . . . . . . . . . .
ii Table of Contents Frequency Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feature Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Masks . . . . . . . . . . . . . . . . . . . . . . . . . .
Information and Precautions CHAPTER OBJECTIVES Chapter 1 provides information on the general intent of this manual, gives an overall description of the Bulletin 1305 Adjustable Frequency AC Drive (herein called “the drive”) and provides a listing of key drive options. Additionally, this chapter provides information on receiving and handling the drive.
1-2 Information and Precautions Receiving – It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from the freight company. Check the item(s) received against the purchase order. If any items are obviously damaged, it is the responsibility of the user not to accept delivery until the freight agent has noted the damage on the freight bill.
Information and Precautions ! ! ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, or servicing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, ‘‘Guarding Against Electrostatic Damage ” or any other applicable ESD protection handbook.
Information and Precautions 1-4 Figure 1.2 Nameplate Information NAMEPLATE LOCATION Figure 1.1 Bulletin 1305 Nameplate Location CAT I N P U T 1305-BA03A-HAP V: 380-460 A: 2.2 Hz: 50/60 VA: 1800 SER C O U V: 380-460 3Φ T A: 2.3 P Hz: 0-400 U Motor T Rating: 0.75KW / 1 HP MADE IN U.S.A. ES Nameplate Located on Exterior of Enclosure C SE L JO G AB0516C FIRMWARE COMPATIBILITY ➀ Drive: Series C, FRN 6.01 and up HIM: Series A, FRN 1.0 through 3.0 Series B, FRN 1.
Information and Precautions CATALOG NUMBER CODE EXPLANATION 1305 First Position BulletinNumber – A A02 A Second Position Third Position Fourth Position Rating Code Description A 200-240V , Single-Phase 200-230V, Three-Phase B 380-460V, Three-Phase Nominal Current Rating A01 A02 A03 A04 A06 A08 A09 A12 – Enclosure Type DE – HA1 Fifth Position Sixth Position Options Code Enclosure Type A IP 30 (NEMA Type 1) Language Code (English language is included in base catalog number.
1-6 Information and Precautions Table 1.A Drive Rating and Derating Guidelines In general: Motor Rating Voltage Rating 200-230 200-230V 50 0 Hz 50/60 380-4 0 380-460V 50 0 Hz 50/60 Catalog ata g Number er IP30 (NEMA Type 1) 1305-AA02A Three-Phase Input HP kW Single-Phase Input Output ➀➁ Current (A) HP kW Output ➀➁ Current (A) 0.5 0.37 2.3 0.25 0.19 1.2 1305-AA03A 0.75 0.55 3 0.5 0.37 2.3 1305-AA04A 1 0.75 4.5 0.75 0.55 3 1305-AA08A 2 1.5 8 1 0.75 4.5 1305-AA12A 3 2.
Installation/Wiring Figure 2.1 Mounting Requirements Chapter 2 provides the information needed to properly mount and wire the drive. Since most start-up difficulties are the result of incorrect wiring, every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins. 50.8 mm (2.0 in.) SEL ESC ! ATTENTION: The following information is merely a guide for proper installation.
Installation/Wiring 2-2 Figure 2.2 Bulletin 1305 Approximate Dimensions Dimensions shown are in millimeters (inches). Shipping weights are in kilograms (pounds). C’ C A O 5.5 (7/32) H D J O 22.5 (7/8) B E G 200/230 V Cat. No. 1305- . . . 380/460 V Cat. No. 1305- . . . F A Width B Height C Depth w/o Pot. C’ Depth w/ Pot. D E F G H J Approx. Shipping Weight AA02A AA03A 120 (4-23/32) 195 (7-11/16) 122 (4-13/16) 127.
Installation/Wiring Figure 2.3 Terminal Block Access TERMINAL BLOCK ACCESS To access the power and control terminal blocks, perform the following procedure: LED Fault Indicator 1. Remove power from the drive. 3. For drives equipped with a blank front panel, slide the panel downward and remove it from the drive. Skip to Step 5. 5. Remove the drive front cover by grasping the upper corners of the cover and pulling at a 90-degree angle to the drive. Lift the cover off.
2-4 Installation/Wiring Figure 2.
Installation/Wiring INPUT DEVICES Starting and Stopping the Motor ATTENTION: The drive start/stop control circuitry ! includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit is required to remove AC line power to the drive. When AC input power is removed, there will be a loss of inherent regenerative braking effect and the motor will coast to a stop.
2-6 Installation/Wiring INPUT POWER CONDITIONING The drive is suitable for direct connection to a correct voltage, single phase or three-phase, AC power line. However, there are certain power line conditions which may introduce the possibility of drive input power component malfunction. To reduce the possibility of these malfunctions, a line reactor or isolation type transformer with an input impedance of 3% of the drive input VA rating may be required.
Installation/Wiring ELECTRICAL INTERFERENCE – EMI/RFI Immunity The 1305 drive is designed for immunity to most externally generated interference. Usually, no special precautions are required beyond the installation practices provided in this publication. It is recommended that the coils of DC energized contactors associated with drives be suppressed with a diode or similar device, since they can generate severe electrical transients.
2-8 Installation/Wiring RFI FILTERING RFI Filter Leakage Current 1305 drives can be installed with an RFI filter, which controls radio–frequency conducted emissions into the main supply lines and ground wiring. The optional RFI filter may cause ground leakage currents. Therefore a solid ground connection must be provided.
Installation/Wiring GROUNDING Refer to the grounding diagram on the following page. The drive must be connected to system ground at the power ground (GRD) terminal provided on the power terminal block (TB1). Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC, VDE 0160, BSI, etc.) and should be inspected and tested at appropriate and regular intervals. In any cabinet, a single, low–impedance ground point or ground bus bar should be used.
2-10 Installation/Wiring Figure 2.5 Recommended 1305 Grounding for Installation Without EMI Filter (Non–CE) Common Mode Core* Conduit/4-Wire Cable R(L1) S(L2) Shield* U(T1) V(T2) W(T3) GRD T(L3) GRD Shield Motor Terminator* Ground Rod Standard unit has plastic conduit entry. For installation with EMI filter (CE), see Appendix D. Motor Frame * These are options that can be installed as needed.
Installation/Wiring 2-11 Table 2.B Power Block Terminal (TB1) POWER WIRING Input and output power connections are performed through a ten position terminal block, TB1 (see page 2-3 for location). Terminals Description GRD Earth Ground Figure 2.
2-12 Installation/Wiring Motor Cables A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 1 meter (3.3 feet) for every 10 meters (33 feet) of length. In all cases, long parallel runs must be avoided.
Installation/Wiring 2-13 Conduit Motor Lead Lengths If metal conduit is preferred for cable distribution, the following guidelines must be followed. Installations with long cable lengths between the 1305 drive and motor may require the use of an output reactor or Terminator. The following guidelines allow for selection of the appropriate drive HP rating (and output reactor or Terminator, if required) to work with an existing motor, and provide motor-lead length solutions for new installations. 1.
2-14 Installation/Wiring 1000V and 1200V Motor Insulation Ratings: Cable lengths listed in Table 2.D are for operating the 1305 drive at a maximum carrier frequency of 4 kHz on motor insulation ratings of 1000V and 1200V. Consult the factory regarding operation above 4 kHz carrier frequency. Multiply listed distances by 0.85 for operation at high line conditions (above 480V). If the maximum cable length used exceeds the distances indicated, refer to Section B.
Installation/Wiring Section B: Use of Output Reactor or Terminator For longer motor-lead length applications, an output reactor or Terminator is required to ensure proper drive operation, and for the motor to operate within its specified insulation rating. The guidelines in Table 2.E are required for proper drive and motor operation, or motor designs without phase-separating insulation paper between motor windings.
Installation/Wiring 2-16 Table 2.
Installation/Wiring DRIVE OPERATION WITHOUT A HUMAN INTERFACE MODULE (HIM) Bulletin 1305 drives are functional without the use of the Human Interface Module (HIM). All control functions can be performed from the control terminal block (TB2). See Table 2.F for control descriptions. Programming must be performed using a HIM or PLC Remote I/O function. If operating without a HIM, you must use an external Frequency Source on TB2.
2-18 Installation/Wiring Three Wire Control MOP Function When using this control scheme, the factory default for the reverse function is controlled from TB2. To enable Reverse operation from the HIM or other serial communication adapters, Bit 0 of the [Direction Mask] parameter must be changed from “1” to a “0”. See page 5-47. See Chapter 5 for general programming instructions.
Installation/Wiring Figure 2.7 TB2 Designations [Input Mode] = “Three Wire” or [Input Mode]=“3 w/2nd Acc.” Figure 2.
Installation/Wiring 2-20 Figure 2.9 TB2 Designations [Input Mode] = “3 Wire/MOP” Figure 2.
Installation/Wiring Figure Notes: Table 2.F Control Terminal Block (TB2) Descriptions ➀ ➁ ➂ ➃ Required to operate drive. STOP also used to clear a fault. Use HIM Stop button to clear faults. Contact Closure Input. Internal 5V supply. DO NOT apply external voltage. When the ENABLE signal is lost, the drive output immediately shuts off and the motor will coast to a stop. ➄ A Start command will override any Jog command. ➅ See Table 5.C on Page 5-31 for more information.
2-22 Installation/Wiring OUTPUT DEVICES Drive Output Disconnection ! ATTENTION: Any disconnecting means wired to drive output terminals U, V and W must be capable of disabling the drive if opened during drive operation. If opened during drive operation, the drive will continue to produce output voltage between U, V, W. An auxiliary contact must be used to simultaneously disable the drive or output component damage may occur.
Installation/Wiring ADAPTERS An adapter is any device connected to the drive’s serial port. Typical devices include: D Human Interface Modules D Communication Modules D Future adapter devices Important: A maximum of five adapters can communicate to the drive. The total current draw of all adapters should not exceed 250mA. Refer to the data sheet or nameplate of each adapter for the amount of current needed for the adapter to operate. The Adapter address is determined as follows: D Port 1 equals Adapter 1.
2-24 Installation/Wiring Figure 2.11 Adapter Mounting Distance and Cable Connections Pull back connector to disconnect cable from the adapter device or Port 2 connection. Maximum Distance A + B + C ≤ 10 Meters (33 feet) A + B + D ≤ 10 Meters (33 feet) C + D ≤ 10 Meters (33 feet) Maximum Distance A + B ≤ 10 Meters (33 feet) Refer to Appendix C for Cable recommendations.
Human Interface Module CHAPTER OBJECTIVES Chapter 3 describes the various controls and indicators found on the optional Human Interface Module (HIM) of the Bulletin 1305 AC Drive. The material presented in this chapter must be understood to perform the start-up procedure in Chapter 4. Chapter 3 above or Series B version 1.01 and above (see back of HIM), the Status Display, Process Display or Password Login menu can be selected as the power-up display or menu.
3-2 Human Interface Module Display Panel Descriptions Escape When pressed, the ESC key will cause the programming system to go back one level in the menu structure. Select Pressing the SEL key alternately moves the cursor to the next active area. A flashing first character indicates which line is active. Increment/Decrement These keys are used to increment and decrement a value or scroll through different groups or parameters.
Human Interface Module Control Panel Descriptions (continued) 3-3 Increment/Decrement Arrows (only available with digital speed control) Change Direction Pressing this key will cause the drive to ramp down to 0 Hz and then ramp up to set speed in the opposite direction. The appropriate Direction Indicator will illuminate to indicate the direction of motor rotation. Refer to [Logic Mask] and [Direction Mask].
3-4 Human Interface Module HIM REMOVAL AND INSTALLATION In addition to mounting directly on the drive, the HIM can be used as a hand held programmer or it can be mounted on the front of an enclosure. The HIM can be removed from the drive in one of two methods: Important: When the [Logic Mask] bit for an adapter is changed from ‘‘1” to ‘‘0” it disables all command functions for that adapter with the exception of the Stop command and frequency reference. 1. Lower the hinged panel located below the HIM. A.
Human Interface Module HIM MODES The HIM has up to seven different modes. Refer to Figure 3.3. Display When selected, the Display mode allows any of the parameters to be viewed. However, parameter modifications are not allowed. Process The Process mode allows a “configurable” display to be programmed. One user selected parameter can be displayed with programmed text and scaling. Refer to Chapter 5 for further information.
3-6 Human Interface Module Power-Up & Status Display Figure 3.3 HIM Programming Steps This flow chart serves as a guide to the key strokes required for movement throughout the menu levels.
Human Interface Module PROGRAM AND DISPLAY MODES DESCRIPTION ACTION HIM DISPLAY ❏ 1. The Display and Program modes allow access to the parameters for viewing or programming. or a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. Choose Mode Display b. Press the Increment (or Decrement) key to show “Program” (or “Display”). Choose Mode Program c. Press Enter. or d. Press the Increment (or Decrement) key until the desired group is displayed. Choose Group Metering e.
Human Interface Module 3-8 PROGRAM AND DISPLAY MODES (continued) ACTION Changing Digits or SEL DESCRIPTION HIM DISPLAY ❏ 2. With Series A HIM software versions 3.00 and above, or Series B HIM software version 1.01 and above, you have the ability to access and modify each individual bit or digit. Important: This procedure assumes the Password is not set, you have already logged in, or the device has been set to Defaults. a. Select a parameter with Increment (or Decrement) keys. Choose Group Setup b.
Human Interface Module PROGRAM AND DISPLAY MODES (continued) ACTION Bit ENUMs or SEL DESCRIPTION HIM DISPLAY ❏ 3. With Series A HIM software versions 3.00 and above, or Series B HIM software version 1.01 and above, bit ENUMs (16 character text strings) will be displayed to aid interpretation of bit parameters. a. From the Choose Group menu, use the Increment/Decrement key to select the Masks group. Press Enter. b. Press the SEL key to view the ENUM of the first bit.
Human Interface Module 3-10 PROCESS MODE ACTION DESCRIPTION HIM DISPLAY ❏ 1. When selected, the Process mode will show a custom display consisting of information programmed with the Process Display group of parameters. a. Complete steps a – c on page 3-7 to access the Program mode. Choose Mode Program or b. Press the Increment/Decrement key until “Process Display” is shown. Press Enter. Choose Group Process Display or c.
Human Interface Module ACTION or press ESC DESCRIPTION e. Select [Process Text 1] using the Increment/Decrement keys. Enter the desired text character. Press Enter & repeat for the remaining characters. or ESC g f. When process programming is complete, press ESC until “Choose Mode” is displayed. Press Increment/Decrement until “Process” is displayed. Press Enter to get process value. SEL g. With Series A HIM Software Versions 3.00 and above or Series B HIM Software Versions 1.01 and above.
Human Interface Module 3-12 EEPROM MODE DESCRIPTION ACTION Reset Defaults HIM DISPLAY ❏ 1. The EEPROM mode is used to restore all settings to factory default values or to upload or download parameters between the HIM and the drive. (Parameter upload or download requires a Series B HIM). To restore factory defaults: a. From the Status Display, press Enter (or any key). “Choose Mode” will be displayed. or b. Press the Increment (or Decrement) key until “EEPROM” is displayed.
Human Interface Module EEPROM MODE (continued) ACTION Drive → HIM or SEL or DESCRIPTION HIM DISPLAY ❏ 2. To upload a parameter profile from the drive to the HIM, you must have a Series B HIM. a. From the EEPROM menu, press the Increment/Decrement keys until “Drive → HIM” is displayed. EEprom Drive→HIM b. Press Enter. Use the Increment/Decrement keys to choose between profile 1 or profile 2. Drive→HIM 1 c.
Human Interface Module 3-14 EEPROM MODE (continued) ACTION HIM → Drive DESCRIPTION HIM DISPLAY ❏ 3. To download a parameter profile from the HIM to the drive, you must have a Series B HIM. Important: The download function will only be available when there is a valid profile stored in the HIM. or or a. From the EEPROM menu, press the Increment/Decrement keys until “HIM → Drive” is displayed. EEprom HIM→Drive b. Press the Enter key. A profile name will be displayed on line 2 of the HIM.
Human Interface Module SEARCH MODE ACTION Search DESCRIPTION HIM DISPLAY ❏ 1. The Search mode is only available with Series A HIM software version 3.00 and above or Series B HIM software version 1.01 and above. This mode allows you to search through the linear parameter list and display all parameters that are not at the factory default values. The Search mode is a read only function. a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or b.
Human Interface Module 3-16 CONTROL STATUS MODE ACTION Control Logic DESCRIPTION HIM DISPLAY ❏ 1. The Control Status mode is only available with Series A HIM software version 3.00 and above or Series B HIM software version 1.01 and above. This mode allows the drive logic mask to be disabled, thus preventing a Serial Fault when the HIM is removed with drive power applied. SEL a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. Choose Mode Display or b.
Human Interface Module 3-17 CONTROL STATUS MODE (continued) DESCRIPTION ACTION Fault Queue/ Clear Faults ❏ 2. This menu provides a means to view the fault queue and clear it when desired. a. From the Control Status menu, press the Increment (or Decrement) key until “Fault Queue” is displayed. or HIM DISPLAY Control Status Fault Queue b. Press Enter. or Fault Queue View Faults d. Press Enter. The fault queue will be displayed.
Human Interface Module 3-18 PASSWORD MODE DESCRIPTION ACTION Setting Password ❏ 1. The factory default password is 0 (which disables password protection). To change the password and enable password protection, perform the following steps. a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or HIM DISPLAY b. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode Display Choose Mode Password c. Press Enter. ➀ Login Modify or or SEL d.
Human Interface Module PASSWORD MODE (continued) ACTION ➁ Logout or DESCRIPTION i. Press the Increment (or Decrement) key until “Logout” is displayed. j. Press Enter to log out of the Password mode. Press ESC SEL k. With Series A HIM software versions 3.00 and above or Series B HIM software version 1.01 and above, the Password Login menu can be programmed to appear when drive power is applied.
Human Interface Module 3-20 PASSWORD MODE (continued) DESCRIPTION ACTION Login to the Drive HIM DISPLAY ❏ 2. The Program and EEPROM modes, and the Clear Fault Queue menu, are now password protected and will not appear in the menu. To access these modes, perform the following steps. a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or or b. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode Password c. Press Enter.
Human Interface Module PASSWORD MODE (continued) DESCRIPTION ACTION HIM DISPLAY Logout from the Drive ❏ 3. To prevent unauthorized changes to parameters, Logout must be performed as described below. a. From the Status Display, press Enter (or any key). “Choose Mode” will be shown. or or b. Press the Increment (or Decrement) key until “Password” is displayed. Choose Mode Password c. Press Enter. Password Login d. Press the Increment (or Decrement) key until “Logout” is displayed.
Start-Up Chapter 4 CHAPTER OBJECTIVES This chapter describes the steps needed to start-up the drive. Included in the procedure are typical adjustments and checks to assure proper operation. The information contained in previous chapters of this manual must be read and understood before proceeding. Important: The drive is designed so that start-up is simple and efficient. The programmable parameters are grouped logically so that most start-ups can be accomplished by adjusting parameters in only one group.
4-2 Start-Up Initial Operation - Motor Disconnected ❏ 1.Verify that AC line power at the disconnect device is within the rated value of the drive. ❏ 2.Disconnect and lock-out all incoming power to the drive including incoming AC power to terminals L1, L2 and L3 (R, S and T) plus any separate control power for remote interface devices. Remove the drive cover and verify the motor leads are disconnected from the Power Terminal Block (TB1), terminals T1, T2 and T3 (U, V, W).
Start-Up ❏ 8. If the HIM and drive are not communicating properly, ‘‘Connection Fail” may be displayed on line 2. If this occurs remove the HIM from the drive and reinsert. See Page 3-4 for HIM Removal instructions. If this does not correct the problem or another fault message is displayed, record the information and remove all power. Determine and correct the fault source before proceeding. Refer to Chapter 6 for fault descriptions. Reset Factory Defaults [Input Mode] Selection ❏ 9.
Start-Up 4-4 ❑ 10. INPUT MODE SELECTION (continued) a.) From the Status Display, press the Enter key (or any key). ‘‘Choose Mode” will be displayed. b.) Press the Increment (or Decrement) key until ‘‘Program” is displayed. c.) Press Enter. The parameter group ‘‘Metering” will be displayed. d.) Press the Increment key again until the ‘‘Set Up” Group is displayed. Choose Mode Display Choose Mode Program Choose Group Metering Choose Group Set Up e.) Press Enter. or f.
Start-Up ❏ 11. Setting Frequency Command to 0 Hz If the HIM has an analog potentiometer option, turn the potentiometer fully counter clockwise and skip to Step 12. If the HIM has Digital Up-Down keys for frequency control then perform the following: or or Choose Mode Program b.) Press the Increment or Decrement key until “Display” is shown. Choose Mode Display c.) Press Enter. Choose Group Set Up d.) Press the Increment or Decrement key again until “Metering” is displayed.
Start-Up 4-6 ❏ 12. Verifying Minimum and Maximum Frequency Settings. a.) Press the Start key. The drive should output 0 Hz. which is the factory default value for the [Minimum Freq] parameter. The Status Display should indicate “At Speed” and the actual frequency (+0.00 Hz.). or b.) With the drive still running, use the speed source to command maximum speed. The drive should ramp to 60 Hz. which is the factory default value for the [Maximum Freq] parameter. At Speed +0.00 Hz Accelerating +29.
Start-Up ❏ 14. Jog Control Check. Press & Hold Jog Key JOG Release Jog Key Set to Maximum re e Frequency or a.) With the drive stopped, press and hold the JOG key on the Control Panel. The drive should accelerate to the frequency programmed by the [Jog Frequency] parameter and remain there until the JOG key is released. When released, the drive should “Ramp to Stop” which is the factory default stopping method for the [Stop Select] parameter. At Speed +10.00 Hz Stopped +0.00 Hz ❏ 15.
4-8 Start-Up ❏ 16. Reconnect the Motor. Remove ALL Power Reconnect Motor ! ATTENTION: Proceed with caution. A DC Bus Voltage may be present at the Power Terminal Block (TB1) even when power is removed from the drive. a.) Disconnect and lock-out all input and control power to the drive. When the HIM Display is no longer illuminated, remove the drive cover. b.) Verify that the DC Bus neon indicator is not illuminated (See Figure 2.3 for location) and wait 60 seconds.
Start-Up Apply Power to Drive Verify Frequency Command = 0 ❏ 17. Check for Correct Motor Rotation. a.) Reapply power to the drive. At At Speed Speed +5.00 +5.00 Hz Hz b.) Verify that the frequency command is at zero Hz. Refer to step 11 for further information. c.) Start the drive. Slowly Increase Speed or d.) Slowly increase the speed until the motor begins to turn. Check the direction of motor rotation. Verify Direction of Rotation e.) Stop the drive.
Start-Up 4-10 ❏ 18. Check for proper operation. a.) Start the drive. At Speed +5.00 Hz Slowly Increase Speed or b.) Slowly increase the speed. Check for proper motor operation throughout the speed range. c.) Press the Stop key. ❏ 19. This completes the basic start-up procedure. Depending on your application, further parameter programming may be required. Refer to Chapter 5 for information.
Programming Chapter 5 CHAPTER OBJECTIVES Function Page # Function Page # Chapter 5 describes the 1305 parameters which are divided into groups for ease of programming and operator access. Grouping replaces a sequentially numerical parameter list with functional parameter groups that increases operator efficiency and helps to reduce programming time. For most applications, this means simplicity at startup with minimum drive tuning. Accel/Decel Time 5-9 Min/Max Freq.
Programming 5-2 Wrap to Linear List Metering Page 5-5 Output Current (54) Output Voltage (1) Output Power (23) DC Bus Voltage (53) Output Freq (66) Freq Command (65) MOP Hz (42) Drive Temp (70) Last Fault (4) % Output Power (3) % Output Curr (2) Setup Advanced Setup Frequency Set Page 5-8 Page 5-15 Page 5-25 Input Mode (21) Freq Select 1 (5) Accel Time 1 (7) Decel Time 1 (8) Base Frequency (17) Base Voltage (18) Maximum Voltage (20) Minimum Freq (16) Maximum Freq (19) Stop Select (10) Current Limi
Programming Wrap to Metering Diagnostics Page 5-42 Drive Command (58) Drive Status (59) Drive Alarm (60) Input Status (55) Freq Source (62) Freq Command (65) Drive DIrection (69) Motor Mode (43) Power Mode (44) Drive Type (61) Firmware Ver (71) Output Pulses (67) Drive Temp (70) Set Defaults (64) Masks Page 5-47 Logic Mask (92) Direction Mask (94) Start Mask (95) Jog Mask (96) Reference Mask (97) Accel Mask (98) Decel Mask (99) Fault Mask (100) MOP Mask (101) Local Mask (93) Owners Adapter I/O Page 5-
Programming 5-4 PROGRAMMING EXAMPLE The following is an example of the programming steps required to change a parameter setting. In this example, the parameter [Freq Select 1] is being programmed from its’ factory default setting of “Adapter 1” to a new setting, “Adapter 2”. DESCRIPTION ACTION ESC ❏ 1. Press any key to go from the Status Display to the ‘‘Choose Mode” menu. SEL To Select Mode or To Select a Group To Select a Parameter within a Group or Stopped +0.00 Hz ❏ 2.
Programming Metering [Output Current] This parameter displays the output current present at TB1, terminals T1, T2 & T3 (U, V & W). [Output Voltage] This parameter displays the output voltage present at TB1, terminals T1, T2 & T3 (U, V & W) [Output Power] This parameter displays the output power present at TB1, terminals T1, T2, & T3 (U, V & W). [DC Bus Voltage] This parameter displays the DC bus voltage level.
5-6 Programming Metering Group (continued) [Output Freq] This parameter displays the output frequency present at TB1, terminals T1, T2 & T3 (U, V & W). [Freq Command] This parameter displays the frequency that the drive is commanded to output. This command may come from any one of the frequency sources selected by [Freq Select 1], [Freq Select 2] or [Preset Freq 1-7] the preset speeds 1-7 as determined by the inputs to SW1, SW2, and SW3 at TB2.
Programming Metering Group (continued) [Drive Temp] This parameter displays the drive internal temperature. [Last Fault] This parameter displays the fault code for the present drive fault. If there is no active fault, the value will be zero. [% Output Power] This parameter displays the percent of drive rated output power. [% Output Curr] This parameter displays the percent of drive rated output current.
Programming 5-8 Setup [Input Mode] This parameter selects between Three Wire and Run Fwd/Rev control. Refer to Chapter 2, Figure 2.7 through Figure 2.10. This group of parameters defines the basic operation of the drive and should be programmed before initial operation. For advanced programming and information on specific parameters, refer to the flow chart on page 5-2 & 5-3 Parameter # 21 Parameter Type Read & Write Units Text Important: Power must be cycled to the drive for the change to take effect.
Programming Setup Group (continued) [Accel Time 1] This parameter is the factory default parameter for determining the time it will take the drive to ramp from 0 Hz to [Maximum Frequency]. The rate is linear unless [S Curve] is ‘‘Enabled.” It applies to any increase in command frequency. The [Accel Time 2] parameter can be selected in place of this parameter. (See Chart on Page 5-30).
5-10 Programming Setup Group (continued) [Base Frequency] This value should be set to the motor nameplate Rated Frequency. [Base Voltage] This value should be set to the motor nameplate Rated Voltage. [Maximum Voltage] This parameter sets the highest voltage the drive will output. [Minimum Freq] This parameter sets the lowest frequency the drive will output. Important: All analog inputs to the drive (4-20mA, 0-10V, Remote Pot) are scaled for the range [Minimum Freq] to [Maximum Freq].
Programming 5-11 Setup Group (continued) [Maximum Freq] This parameter sets the highest frequency the drive will output. Important: All analog inputs to the drive (4-20mA, 0-10V, Remote Pot) are scaled for the range [Minimum Freq] to [Maximum Freq]. Max hertz may be set to less than base hertz. [Stop Select] This parameter selects the stopping mode when the drive receives a valid stop command.
Programming 5-12 Setup Group (continued) Figure 5.2 No Derating 100 80 60 40 20 0 25 50 75 100 125 150 175 200 % Base Speed [Overload Current] This value should be set to the motor nameplate Full Load Amps (F.L.A.). Factory Default “No Derating” Settings ‘‘No Derating” Figure 5.3 Min Derating 100 80 60 40 20 0 25 50 75 100 125 150 175 200 % Base Speed Parameter # 38 Parameter Type Read & Write Units 0.1 Amps 10:1 Speed Range – No Derating Refer to Figure 5.
Programming 5-13 Setup Group (continued) When this parameter is set to zero, the [Current Limit] setting is used throughout the frequency range. When set to a value other than zero, the [Current Limit] value will be active up to the [Base Frequency] setting, then tapers down between [Base Frequency] and 1.5 times [Base Frequency]. At frequencies above 1.5 times [Base Frequency], the [Sec Curr Limit] setting is the active current limit value. Figure 5.
5-14 Programming Setup Group (continued) [Adaptive I Lim] When ENABLED (default), this parameter allows tripless commanded accelerations into medium to high inertia conditions and delivers maximum performance when drive load conditions change with time. For most circumstances this is the correct selection. When DISABLED, this parameter allows quicker acceleration times from stopped to commanded speed with low system inertia.
Programming Advanced Setup [Minimum Freq] This parameter sets the lowest frequency the drive will output. This group contains parameters that are required to setup advanced functions of the drive such as custom Volts per Hertz settings and dynamic braking. Parameter # 16 Parameter Type Read & Write Units 1 Hz This parameter sets the highest frequency the drive will output. Parameter # 19 Parameter Type Read & Write Units 1 Hz This value should be set to the motor nameplate Rated Frequency.
5-16 Programming Advanced Setup Group (continued) [Base Voltage] This value should be set to the motor nameplate Rated Voltage. Parameter # 18 Parameter Type Read & Write Units 1 Volt Factory Default Max. Drive Rated Volts Minimum 25% of Max. Drive Rated Volts Maximum 100% of Max. Drive Rated Volts [Base Voltage] [Base Frequency] b Figure 5.
Programming Advanced Setup Group (continued) [Break Voltage] Sets the voltage the drive will output at [Break Frequency]. Combined with [Break Frequency], this value determines the Volts-per-Hz ratio between 0 and [Break Frequency]. Parameter # 50 Parameter Type Read & Write Sets the highest voltage the drive will output. Minimum 0 Volts Units 1 Volt Important: [DC Boost Select] must be set to ‘‘Break Point” to activate this parameter.
Programming 5-18 Advanced Setup Group (continued) [DC Boost Select] This parameter sets the level of DC boost at low frequencies. It also selects special Volts-per-Hz patterns. Parameter # 9 Parameter Type Read & Write Units Text Factory Default ‘‘Break Point” Settings ‘‘No Boost” ‘‘6 Volts” ‘‘12 Volts” ‘‘18 Volts’’ ‘‘24 Volts’’ ‘‘30 Volts’’ ‘‘36 Volts’’ ‘‘42 Volts’’ ‘‘48 Volts’’ ‘‘Break Point’’ ‘‘Run Boost’’ ‘‘Fan Sel #1’’ ‘‘Fan Sel #2” See Figure 5.8 See Figure 5.8 See Figure 5.8 See Figure 5.
Programming 5-19 Advanced Setup Group (continued) [Start Boost] Parameter # 48 Parameter Type Read & Write This i parameter arame er sets e thee DC boost level e e forr a e era i when acceleration w e [DC [ B Boostt Select] e e t] iis set e to ‘‘Run Boost” or ‘‘Break Point.” Minimum 0 Volts 230V 0.37 kW (0.5 HP) 3 Volts Maximum 25% Max 25 of Ma . Drive Max. ri e Rated Volts 460V 12 Volts Factory Default See Table Units t 1 Volt Figure 5.
5-20 Programming Advanced Setup Group (continued) [PWM Frequency] This parameter sets the carrier frequency for the PWM output waveform. Parameter # 45 Parameter Type Read & Write Units 0.1 kHz Factory Default 4.0 kHz Minimum 2.0 kHz Maximum 8.0 kHz Important: Output Current derating applies above 4kHz. See Fig. 5-11. Important: Changing PWM carrier frequency may result in changes in Start-up and Holding current if start boost and DC Holding voltages are in effect.
Programming 5-21 Advanced Setup Group (continued) [Analog Invert] This parameter enables the inverting function for the 0-10 Volt and 4-20mA analog input signal at TB2. Parameter # 84 Parameter Type Read & Write Units Text Factory Default ‘‘Disabled” Settings ‘‘Enabled” ‘‘Disabled” Figure 5.
5-22 Programming Advanced Setup Group (continued) [Stop Select] This parameter selects the stopping mode when the drive receives re ei e a valid a i stop command. mma . Parameter # 10 Parameter Type Read & Write Units Text Factory Default ‘‘Ramp” Settings ‘‘Coast” ‘‘Ramp” ‘‘DC Brake” ‘‘S-Curve” [DC Hold Time] This value sets the amount of time that the [DC Hold Level] voltage will be applied to the motor when the stop mode is set to either ‘‘DC Brake” or ‘‘Ramp.
Programming 5-23 Advanced Setup Group (continued) [DC Hold Volts] This parameter value sets the DC voltage applied to the motor during braking when the [Stop Select] is set to either ‘‘DC Brake” or ‘‘Ramp”. Parameter # 13 Parameter Type Read & Write Units 1 Volt Factory Default 0 Volts Minimum 0 Volts Maximum 25% of Max.
5-24 Programming Advanced Setup Group (continued) [Compensation] Some drive/motor combinations have inherent instabilities which are exhibited as nonsinusoidal current feedback. The compensation when enabled will correct this condition. This compensation is active from 1.1 Hz up to a maximum of 120 Hz. This compensation is turned off when [Motor Type] = “Sync PM.
Programming Frequency Set [Freq Select 1] This parameter is the factory default parameter for selecting the frequency source that will supply the [Freq Command] to the drive. [Freq Select 2] or [Preset Freq 1-7] can be selected in place of this parameter with proper terminal block inputs. Refer to charts on Pages 5-29 and 5-30. This group of parameters allows the user to program the frequency source, frequency settings, accel/decel times and skip frequencies of the drive.
5-26 Programming Frequency Set Group (continued) [Jog Frequency] This parameter sets the frequency the drive will output when it receives a jog command. [Prst/2nd Accel] This parameter, along with the [Upper Presets] parameter, determines which frequency source and Accel/Decel parameters will be selected using the optional inputs SW1, SW2 and SW3. Refer to charts on Pages 5-29 and 5-30.
Programming 5-27 Frequency Set Group (continued) [Decel Time 2] This value determines the time it will take the drive to ramp from [Maximum Freq] to 0 Hz. The rate is linear unless [S Curve] is ‘‘Enabled” or [Stop Select] is set to ‘‘S-Curve.” It applies to any decrease in command frequency unless [Decel Time 1] is selected. Refer to charts on Pages 5-29 and 5-30. [Preset Freq 1-7] These values set the frequencies that the drive will output when w e selected. e e e .
5-28 Programming Frequency Set Group (continued) [Skip Freq Band] This parameter determines the band width around a [Skip Frequency]. The band width is 2 [Skip Freq Band] – 1/2 the band above and 1/2 the band below the [Skip Frequency] setting. “0” Disables All Skip Frequencies. Figure 5.
Programming 5-29 Frequency Set Group (continued) Table 5.A Frequency Source Selection • • • Disabled ➁ • • • • Preset re et ➁ • • • a e Enabled • • • • • ➀ The parameter [Freq Source] indicates the active frequency source. See p. 5-45. ➂ Not valid for [Input Mode] = “3 W/2nd Acc” or [Input Mode] = “Run F/R 2nd A”. ■ • Valid for [Input Mode] = “3 W/2nd Acc” or [Input Mode] = “Run F/R 2nd A”. Indicates active function/parameter. X Indicates closed switch.
5-30 Programming Frequency Set Group (continued) Table 5.B Accel/Decel Selection • • • Disabled ➁ • • • • • 2nd Accel e • • • • • Enabled a e • • • • • ➀ The parameter [Freq Source] indicates the active frequency source. See p. 5-45. ➁ Factory default settings. • Indicates active function/parameter. X Indicates closed switch. 0 Indicates open switch.
Programming 5-31 Frequency Set Group (continued) Table 5.
5-32 Programming Feature Select [Run On Power Up] This parameter enables the function that allows the drive to automatically restart on power up regardless of what the drive status was before power is lost. This applies only when there is a maintained input to the start and stop inputs. Refer to Chapter 2, Figure 2.7 through Figure 2.10. [Reset/Run Tries] This value sets the maximum number of times the drive attempts to reset a fault and restart before the drive issues a ‘‘Max Retries Fault.
Programming 5-33 Feature Select Group (continued) [Reset/Run Time] This value sets the time between restart attempts when [Reset/Run Tries] is a value other than zero. Parameter # 15 Parameter Type Read & Write Units 0.1 Second Factory Default 1.0 Sec Minimum 0.5 Sec Maximum 30.0 Sec Parameter # 57 Parameter Type Read & Write Units Text Factory Default ‘‘Disabled” Important: [Reset/Run Tries] is a cumulative count. This counter resets to zero if four (4) minutes elapses since the last fault.
5-34 Programming Feature Select Group (continued) [S Curve Time] This parameter enables an adjustable shape S-Curve accel/decel time. Important: [S-Curve Time] must be set to a value less than or equal to the Accel & Decel times. Parameter # 56 Parameter Type Read & Write Units 0.1 Second Factory Default 0.0 Sec Minimum 0.0 Sec Maximum 300.0 Sec Figure 5.17 S-Curve Time [S-Curve Enable] must be ‘‘enabled” for this parameter to be active.
Programming Feature Select Group (continued) [Cable Length] This parameter selects the length of cable that is connected to the motor. Parameter # 143 Parameter Type Read & Write Units Text Factory Default “Short” Parameter # 146 Parameter Type Read & Write Units 0.1 Hz Factory Default 2.0 Hz Minimum 0.0 Hz Maximum 5.0 Hz Settings “Short” “Long” Important: A setting of “Long” causes the PWM carrier frequency to be fixed at 2 kHz and Voltage Ring-Up Reduction software to be enabled.
5-36 Programming Feature Select Group (continued) [Slip Comp Adder] Displays the frequency added to the drive output due to the slip compensation feature. See [Rated Slip] for additional information. [IR Comp %] A voltage is added to the output based on torque current. rre . An aadditional i i a 31 volts (maximum) ma im m iis aadded e to 460 volt units to compensate for stator resistance. 15.5 volts is added for 230 volt units.
Programming Output Configuration [Output 1 Config] This parameter sets the condition that actuates the relay output at a TB2, 2, terminals ermi a 9 and a 10. This group of parameters contains the programming options for digital and analog drive outputs.
5-38 Programming Output Configuration Group (continued) [Analog Out Sel] This parameter selects the value to which the 0-10V DC analog a a output at a TB2-5 2-5 is i proportional r r i a to.. Parameter # 25 Parameter Type Read & Write Units Text Factory Default “Frequency” Setting ‘‘Frequency” ‘‘Current” ‘‘Bus Volts” ‘‘Power” “Output Volts” [Above Freq Val] This parameter sets the level at which Output 1 or Output 2 will transition when [Output 1 Config] or [Output 2 Config] are set to ‘‘Above Freq”.
Programming Faults [Fault Buffer 0-3] These parameters store the last (4) faults that occur. If the same fault occurs multiple times in a row, it will only be stored once. [Fault Buffer 0] through [Fault Buffer 3] can only be cleared by ‘‘Reset Defaults” from EEPROM mode or [Set Defaults] parameter. This will leave a ‘‘F48” in [Fault Buffer 0] and reset all parameters to factory defaults.
5-40 Programming Faults Group (continued) [Cur Lim Trip En] This setting determines whether or not exceeding the setting e i in i [Current [ rre t Limit] t] will wi cause a e a Diagnostic ia i Current rre Limit Fault (Fault F36). [Line Loss Fault] This setting determines whether a 15% drop in DC Bus voltage will have no effect on operation or cause a ‘‘Power Loss Fault” (fault F03). Important:The “Line Loss” alarm bit will be set when this condition exists regardless of the parameter setting.
Programming 5-41 Faults Group (continued) Line Loss Fault “F03 Enable” (Enabled) Line Loss Fault “U Volt Run” (Disabled) 100% Nominal Bus Voltage 100% Nominal Bus Voltage No Fault 85% Nominal Bus Voltage No Fault ➀ Minimum Bus Voltage Output Power is on Output Power is on Undervolt Fault T1 T2 No Fault 85% Nominal Bus Voltage Power Loss Fault ➀ Minimum Bus Voltage No Output Power T3 Output Power is on Undervolt Fault T4 T5 No Output Power T6 ➀ Minimum bus voltage is approximately 70% of
5-42 Programming Diagnostics [Drive Command] This parameter displays the status of the drive commands in i an a 8-bit 8- i binary i ar format. rma . This group of parameters contains values that can be helpful in explaining the operation of the drive. Drive status, direction, control and alarm conditions are included.
Programming 5-43 “Enabled” “Running” “Command Fwd” “Rotating Fwd” “Accel” “Decel” “Alarm” “Faulted” “At Speed” “Local 0” “Local 1” “Local 2” “Freq Ref 0” “Freq Ref 1” “Freq Ref 2” “Freq Ref 3” Enabled Running Command Forward Rotating Forward Accel Decel Alarm Faulted At Speed Local 0 Local 1 Local 2 Freq Ref 0 Freq Ref 1 Freq Ref 2 Freq Ref 3 Diagnostics Group (continued) [Drive Status] This parameter displays the actual operating condition in 16 1 biti binary i ar format. rma .
5-44 Programming Diagnostics Group (continued) [Drive Alarm] This parameter displays which alarm condition is present when w e biti 6 of [Drive [ r e Status] tat ] is i high i (set e to 11) Parameter # 60 Parameter Type Read Only Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 “Hard Cur Lim” “Soft Cur Lim” “Bus Overvolt” “Line Loss” “4-20mA Loss “Bus Changing” N/A N/A [Input Status] This parameter displays the open (0) and closed (1) status of iinputs aat TB2. 2. Refer e er to Fi Figure re 2.
Programming Diagnostics Group (continued) [Freq Source] This parameter displays the frequency source currently commanding the drive. [Freq Command] This parameter displays the frequency that the drive is commanded to output. This command may come from any one of the frequency sources selected by [Freq Select 1], [Freq Select 2] or [Preset Freq 1-7] as determined by inputs to SW1, SW2 and SW3 at TB2. [Drive Direction] This parameter displays the running direction of the drive.
5-46 Programming Diagnostics Group (continued) [Power Mode] Parameter # 44 Parameter Type Read Only This parameter is used for internal diagnostic purposes. [Drive Type] Parameter # 61 Parameter Type Read Only This parameter displays a decimal number that identifies the drive. [Firmware Ver] Parameter # 71 Parameter Type Read Only Factory Default None Display 0.
Programming Masks This group of parameters contains binary masks for all control functions except the stop command. The masks control which adapters can issue control commands. Each mask contains a bit for each adapter. Individual bits can be set to ‘‘0” to lockout control by an adapter or set to ‘‘1” to permit an adapter to have control.
5-48 Programming Masks Group (continued) [Start Mask] This parameter determines which adapters can issue start commands. [Jog Mask] This parameter determines which adapters can issue jog commands. [Reference Mask] This parameter determines which adapters can control the switching between the available freq. reference sources. Important: Terminal Block (TB2) will have control unless masked out. [Accel Mask] This parameter determines which adapters can switch between [Accel Time 1] and [Accel Time 2].
Programming Masks Group (continued) [Fault Mask] This parameter determines which adapters can reset a fault using input control signals. [MOP Mask] This parameter determines which adapters can issue MOP commands to the drive. [Local Mask] This parameter determines which adapters can issue a Local command in order to obtain exclusive control of the drive. For safety reasons, local control can only be granted or removed while the drive is not running and is in a safe state.
5-50 Programming Owners This group of parameters contains binary status information to display which adapters are issuing control commands. Owners Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 “TB2” “Adapter 1” “Adapter 2” “Adapter 3” “Adapter 4” “Adapter 5” “Adapter 6” N/A [Stop Owner] This parameter displays which adapters are currently issuing a valid stop command. [Direction Owner] This parameter displays which adapter currently has exclusive control of direction changes.
Programming Owners Group (continued) [Start Owner] This parameter displays which adapters are currently issuing Start commands. Since Start commands are edge triggered, multiple adapters can issue the Start command simultaneously and as such are displayed. However, it is the first low to high transition of the Start (once all Stops and/or Faults are removed) that initiates the actual Start command. [Jog Owner] This parameter displays which adapters are currently issuing Jog commands.
5-52 Programming Owners Group (continued) [Reference Owner] This parameter displays which adapter has exclusive control of selecting the [Freq Source]. [Accel Owner] This parameter displays which adapter currently is exclusively controlling the selection between [Accel Time 1] and [Accel Time 2]. [Decel Owner] This parameter displays which adapter currently is exclusively controlling the selection between [Decel Time 1] and [Decel Time 2].
Programming Owners Group (continued) [MOP Owner] This parameter displays which adapters are currently issuing increases or decreases in MOP Command Frequency. Multiple adapters can issue changes simultaneously to the MOP value. [Local Owner] This parameter displays which adapter currently has exclusive control of all drive logic functions by requesting a LOCAL command. If an adapter is the [Local Owner], all other functions (except stop) on all other adapters are locked out and non-functional.
5-54 Programming Adapter I/O This group contains the parameters needed for an optional communications adapter to communicate with the drive. [Data In A1 through D2] Parameter # 111 - 118 Parameter Type Read & Write These parameters are used to write real time data values from a source controller (PLC, SLC, etc.) to the drive. This is accomplished by programming a parameter number into the [Data In] parameters.
Programming Process Display [Process Par] This parameter should be set to the number of the parameter whose scaled value will be displayed on Line 1 of the HIM Display Panel when in process mode. [Process Scale] This value sets the scaling multiplier for [Process Par]. The displayed value will be: [Process Par] actual value [Process Scale] value Displayed Value ➀ [Process Txt 1-8] These parameters set the ‘‘User Units” description for the value determined by [Process Par] and [Process Scale].
Programming 5-56 This group lists all parameters in numerical order.
Troubleshooting and Fault Information Chapter 6 CHAPTER OBJECTIVES Fault LED Chapter 6 provides information to guide the user in understanding drive fault conditions and general troubleshooting procedures for 1305 drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. General troubleshooting is presented in Table 6.C. All drives come equipped with a fault LED. When the fault LED is illuminated it is an indication a fault condition exists.
6-2 Troubleshooting and Fault Information Table 6.
Troubleshooting and Fault Information Table 6.B 1305 Fault Descriptions Name & Fault Number Description Action to Take Diag C Lim FauIt F36 The drive output current has exceeded the software [Current Limit] and the [Cur Lim Trip En] parameter was enabled. Check programming of [Curr Lim Trip En] parameter. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current.
6-4 Troubleshooting and Fault Information Table 6.B 1305 Fault Descriptions (continued) Fault Name & Number Fault Description Action to Take HIM → Drive Error 1 – The checksum read from the HIM’s EEPROM does not Repeat operation. Old profile corrupt. Save new profile. Repeat match the checksum calculated from the EEPROM data. operation. Error 2 – The number of parameters in saved profile does not equal master. The last parameter programmed will be displayed on the top line.
Troubleshooting and Fault Information Table 6.B 1305 Fault Descriptions (continued) Fault Name & Number Motor Mode FIt F24 Fault Description Internal error. Action to Take Reset drive to factory defaults. Motor Stall Fault F6 The motor is stalled. If the motor is drawing excessive current, the motor load is excessive and will not allow the drive to accelerate to set speed. A longer accel time or a reduced load may be required.
6-6 Troubleshooting and Fault Information Table 6.B 1305 Fault Descriptions (continued) Fault Name & Number Fault Description Action to Take Overcurrent FauIt F12 Overcurrent is detected in overcurrent hardware trip circuit. Check for a short circuit at the drive output or excessive load conditions at the motor. Overload Fault F7 Internal electronic overload trip. An excessive motor load exists.
Troubleshooting and Fault Information Table 6.B 1305 Fault Descriptions (continued) Fault Name & Number Fault Description Action to Take Pin ID Error Communication Hardware problem. 1. Unplug the HIM from the cable or drive and re-connect. 2. Replace Communication Cable. Power Loss Fault F3 DC bus voltage remained below 85% of nominal for longer than Monitor the incoming AC line for low voltage or line power 0.500 sec. [Line Loss Fault] parameter is programmed to “F03 interruption. Enable”.
6-8 Troubleshooting and Fault Information Table 6.B 1305 Fault Descriptions (continued) Fault Name & Number Undervolt Fault F4 Fault Description DC Bus voltage fell below the minimum value. [Line Loss a t] parameter arame er iis programmed r ramme to “U Volt Run”. ”. Fault] Action to Take Monitor the incoming AC line for low voltage or line power i err i . interruption. UV Short Fault F41 Excessive current has been detected between these two drive output terminals.
Troubleshooting and Fault Information Table 6.C Troubleshooting General Problem Action to Take Motor does not start (No output voltage to motor) (“Stopped” is displayed on the HIM). (1) Check power circuit - Check supply voltage. - Check all fuses and disconnects. (2) Check motor - Verify that motor is connected properly. (3) Check control input signals. - Verify that Enable signal is present. (“Not Enabled” is displayed on the HIM) - Verify that Start signal is present.
6-10 Troubleshooting and Fault Information Table 6.C Troubleshooting (continued) General Problem Action to Take Motor not accelerating properly. (1) Check motor - Verify that motor is connected properly. - Verify that no mechanical problems exist. 2) Check control input signals - Verify that SW1, SW2, and SW3 are in the proper state to select desired Accel/Decel rates. (Refer to Table 5.A on page 5-29) (4) Check parameter settings and charts on Pages 5-29 and 5-30.
Troubleshooting and Fault Information Table 6.C Troubleshooting (continued) Specific Problem Action to Take Can not operate in “Run Fwd/Run Rev” mode. (1) Verify that [Input Mode] is set correctly. (2) Has power been cycled for above change to take effect? (3) Are both Run Forward and Run Reverse switches active? Can not change speed from Adapter. (1) Verify that the speed source is the adapter in question. (examine [Freq Source] parameter). Can not operate drive without HIM.
6-12 Troubleshooting and Fault Information This Page Intentionally Left Blank.
Appendix A Block Diagram and Specifications BLOCK DIAGRAM DC+ CB U V T W Fuses GRD Rectifier Start TB2-6 Stop TB2-8 ➀ BRK R S IPM Control Power TB2-7 Common Drive TB2-11 ➀ Enable Common TB2-12 Reverse Jog TB2-13 TB2-14 Bus Voltage Circuitry Motor Fault Feedback Opto Isolator Port 1 CPU Port 2 TB2-5 TB2-17 Analog Circuitry SW2 TB2-18 0-10V 4-20ma Option Module Serial Port Frequency Meter SW1 Freq ref pot GRD Current Circuitry TB2-16 SW3 Human Interface Module TB2-3 Common
A-2 Block Diagram and Specifications Table A.1 Specifications Bulletin 1305 Drive Rated 200-230 V AC Drive r e Bulletin 1305 Drives Rated 380-460 V AC -AA02A -AA03A -AA04A -AA08A -AA12A -BA01A -BA02A -BA03A -BA04A -BA06A -BA09A Three-Phase Motor Rating kW (HP) 0.37 (0.5) 0.55 (0.75) 0.75 (1) 1.5 (2) 2.2 (3) 0.37 (0.5) 0.55 (0.75) 0.75 (1) 1.5 (2) 2.2 (3) 4.0 (5) Output Current (A) ➀➁ 2.3 3.0 4.5 8.0 12.0 ➂ 1.3 1.6 2.3 4.0 6.0 ➃ 9.
Block Diagram and Specifications Table A.1 Specifications (continued) ENVIRONMENTAL SPECIFICATIONS Enclosure NEMA 1 (IP30) standard Ambient Temperature 0 to 50_C; Optional Enclosures: 0 to 40_C Storage Temperature -40_C to 70_C Relative Humidity Vibration Cooling Method Altitude CONTROL INPUTS Control Input Type Start Stop Forward/Reverse 0 to 95% (non condensing) 1.
Block Diagram and Specifications A-4 Table A.
Block Diagram and Specifications Table A.1 Specifications (continued) Motor Protection➀ Electronic Overload Protection. Adjustable from 20% to 115% (Motor FLA) Overload Pattern #0 Flat response over speed range (no current derating) Overload Pattern #1 Current derating below 25% of Base Speed Overload Pattern #2 Accel/Decel Time(s) Preset Speeds Current derating below 50% of Base Speed 0.
A-6 Block Diagram and Specifications Table A.
Appendix B Serial Communications COMMUNICATIONS USING BULLETIN 1203 COMMUNICATION MODULES Table B.1 Remote I/O Data Transfer Rack Space in Words Bulletin 1305 drive parameter data can be programmed and displayed using PLC’s, SLC’s or other logic controllers using an optional Bulletin 1203 Communication Module. The amount of information that can be transferred between the drive and controller is determined by the DIP switch settings on the Communication Module. SW3 Settings Type of Data Transferred No.
B-2 Serial Communications LOGIC CONTROL DATA SCALE FACTOR CONVERSION The information in Table B.2 provides the Logic Control information that is sent to the drive through the logic controllers output image table. When using the Bulletin 1203-GD1 communication module, this information is sent to the drive when dip switch No. 2 of SW3 is enabled. When Reading parameter data in the controller’s input image table, divide this value by the “Drive Units Scale Factor” to determine the ‘‘Display Units.
Serial Communications B-3 Table B.2 Logic Control Data This information will be displayed in the controller’s output image table and will be sent to the drive when the appropriate dip switch setting on the Communication Module is enabled.
Serial Communications B-4 Table B.3 Drive Status Data This information will be displayed in the controller’s input image table when the appropriate dip switch setting on the Communication Module is enabled.
Serial Communications B-5 Table B.4 Parameter Grouping/User Settings Mete M ering Group Parameter Name Output Current Output Voltage Output Power DC Bus Voltage Output Freq Freq Command MOP Hz Drive Temp Last Fault % Output Power % Output Curr Parameter Number Display Units Drive Units Scale Factor ➁ 54 1 23 53 Amps Volts kW Volts 66 65 42 70 4 3 2 Hz Hz Hz Degrees C Numeric % % 100 100 100 1 Minimum 0.00 0 0.
B-6 Serial Communications Table B.
Serial Communications B-7 Table B.
B-8 Serial Communications Table B.
Serial Communications B-9 Table B.
B-10 Serial Communications Table B.4 Parameter Grouping/User Settings (continued) M ks Mask Diiagn gnostticss Group Parameter Name Drive Command Drive Status Drive Alarm Input Status Freq Source Freq Command Drive Direction Motor Mode Power Mode Drive Type Firmware Ver.
Serial Communications B-11 Table B.4 Parameter Grouping/User Settings (continued) A apte Ada ter I/O O Owner ers Group Parameter Name Stop Owner Direction Owner Start Owner Jog Owner Reference Owner Accel Owner Decel Owner Fault Owner MOP Owner Local Owner Data In A1 Data In A2 Data In B1 Data In B2 Data In C1 Data In C2 Data In D1 Data In D2 Data Out A1 Data Out A2 Data Out B1 Data Out B2 Data Out C1 Data Out C2 Data Out D1 Data Out D2 ➀ Refer to page B-2. Parameter No.
B-12 Serial Communications Table B.4 Parameter Grouping/User Settings (continued) Pro roces ess D Disp play Group Parameter Name Process Par Parameter Number Display Units Drive Units Scale Factor ➁ 127 Numeric 1 Minimum 1 Process Scale 128 Numeric 100 –327.68 +327.67 +1.
Serial Communications B-13 Table B.1 “Display Unit” Equivalent to Parameter Text Descriptions Parameter Number Parameter Name Text Display Unit Parameter No.
B-14 Serial Communications Table B.1 “Display Unit” Equivalent to Parameter Text Descriptions (continued) ParameterNumber Parameter Name Text 11 DB Enabled “Disabled” 14 Run On Power wer Up 21 25 Input Mode Analog Out Sel Display Unit Parameter No.
Serial Communications B-15 Table B.1 “Display Unit” Equivalent to Parameter Text Descriptions (continued) Parameter No. Parameter Name Text 47 Language “English” 51 Clear Fault 64 Text 82 Curr Lim Trip En “Default Run“ 84 Analog Invert Display Unit “Comp.
B-16 Serial Communications This Page Intentionally Left Blank.
Appendix C Drive Accessories Table C.1 Accessories Bulletin 1201 Descriptions Door Mount Bezel Kit Use With Bulletin 1305 Drives IP30 (NEMA Type 1) Cat. No. 1201-DMA IP66 NEMA Type 12 (ULType 4X Indoor) Cat. No. – IP30 NEMA Type 1/12 (Enhanced) Cat. No. – Hand Held) (Enhanced) Cat. No.
Drive Accessories C-2 Table C.2 Accessories Drive Output Ratings Dynamic a Bra e Kits t ➁ Brake (Kits must not be wired in parallel) HP kW Accessory Specifications Line Reactor Iron core, 3% Impedance, 600V, Class H insulation, 115_C rise, copper wound, 50/60 Hz, terminal blocks, UL, CSA Isolation Transformer 230V/230V or 460V/460V, Delta primary/Wye secondary, Class H insulation, 150_C rise, aluminum wound, 60 Hz, "5% taps, (1) N.C. thermostat per coil, UL, CSA 0.
CE Conformity Appendix D EMC DIRECTIVE REQUIREMENTS FOR CONFORMING INSTALLATION This apparatus is tested to meet Council Directive 89/336 Electromagnetic Compatibility (EMC) using a technical construction file and the following standards, in whole or in part: The following six items are required for CE conformance: D EN 50081-1, -2 – General Emission Standard D EN 50082-1, -2 – General Immunity Standard Table D.
D-2 CE Conformity FILTER RFI Filter Installation Table D.2 Filter and Metal Plate Kit Selection Important: Refer to the instructions supplied with the filter for details.
CE Conformity D-3 ELECTRICAL CONFIGURATION Figure D.1 Electrical Configuration Conduit/4-Wire Cable R(L1) Shield* U RFI Filter S(L2) Motor V T(L3) W GRD Frame Frame Ground Rod GROUNDING RFI Filter Grounding Important: Shield must be terminated in cable clamp to frame. Ground wire must be connected to GRD terminal. GRD GRD GRD = Earth Ground Important: For use with a 1305 drive with metal conduit entry panel (frame). Using an RFI filter may result in relatively high ground leakage currents.
CE Conformity D-4 Figure D.3 Required Knockout Assignments MECHANICAL CONFIGURATION Frame A Figure D.2 Mechanical Configuration Three-Phase Input ➀ (1305-AA02A, AA03A, AA04A) Terminal Block Cover Adapter Additional Control Control I/O Terminal Block Cover Motor Output Filter Input Grounding Bracket 18.6 (0.73) - 4 Plcs.
Index A Accel/Decel Control, 2-18, 5-9, 5-26, 5-29, 5-30 Accessories, C-1, D-2 Adapters, 2-23 Ambient Temperature, A-3 Analog Input 0-10V, A-3 4-20mA, 5-21, A-3 Analog Invert, 5-21 Analog Output, 5-38, A-4 Auto Restart, 5-32 B Block Diagram, A-1 C Carrier Frequency, 5-20, A-4 Catalog Number Description, 1-5 Choose Mode, 3-5, 3-6 Clearing Faults, 5-39, 5-41, 6-1 Control Panel Analog Speed Potentiometer, 3-3 Direction Indicators (LEDs), 3-3 Speed Indicator, 3-3 Control Panel Keys Change Direction, 3-3 Incr
I-2 Index Display Panel, 3-1 Installation, 3-4 Key Descriptions, 3-2 Removal, 3-4 HIM Modes Control Status, 3-5, 3-15 Display, 3-5, 3-7 EEProm, 3-5, 3-11 Password, 3-5, 3-17 Process, 3-5, 3-10 Program, 3-5, 3-7 Search, 3-5, 3-14 Human Interface Module See also HIM Key Descriptions, 3-2 Removal, 3-4 Human Interface Module (HIM), Description, 3-1 I Input Mode Selection, 2-17 Input Power Conditioning, 2-6 Isolation Transformer, 2-6 L O Language, 1-5, 5-34 LEDs Direction Indicators, 3-3 Speed Indicator, 3
Index Drive Type, 5-46 Fault Buffer 0-3, 5-39 Fault Clear Mode, 5-41 Fault Mask, 5-49 Fault Owner, 5-52 Faults Group, 5-39 Feature Select, 5-32 Firmware Ver, 5-46 Freq Command, 5-6, 5-45 Freq Select 1, 5-8, 5-25 Freq Select 2, 5-25 Freq Selection, 5-29 Freq Source, 5-45 Frequency Set Group, 5-25 Input Mode, 5-8 Input Status, 5-44 IR Comp %, 5-36 Jog Frequency, 5-26 Jog Mask, 5-48 Jog Owner, 5-51 Language, 5-34 Last Fault, 5-7 Line Loss Fault, 5-40 Local Mask, 5-49 Local Owner, 5-53 Logic Masks, 5-47 Masks G
I-4 Index Storage Temperature, A-3 Switch Settings Accel/Decel Selection, 5-30 Frequency Selection, 5-29 T Three Wire (3w) Control, 2-18 Troubleshooting, 6-1 Two Wire Control, 2-17 V Vibration, A-3 Voltage Boost, 5-18, 5-19 Voltage Rating, 1-5 W Wiring, Control and Signal, 2-17, 2-18
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Publication 1305-5.2 — September, 1998 Supersedes July, 1996 P/N 40052-379-01 (01) Copyright 1998 Rockwell International Corporation. All rights reserved.
