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3500W Propane Generator Topic Page Limited Warranty 3 Limitations and Exclusions 5 Safety Guidelines 6 General Precautions 7 Battery 16 Assembly 17 Operation 18 Inspection, Cleaning and Maintenance 24 Installation 25 Compliance 27 Speci fications 28 Part Lists 28 2
JD North America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for 2 years or 300 hours whichever comes first (1-year parts and labor and following 1 year parts only) from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
3500W Propane Generator JD North America JD North America 4
3500W Propane Generator Limitations and exclusions This Limited Warranty shall not apply to: 1. Bent or broken crankshaft or resultant damage caused by vibration related to a bent or broken crankshaft. Also, damage caused by loose engine mounting bolts or improper or imbalanced accessories or blades mounted to the crankshaft. 2.
Owner’s Manual Safety Guidelines - Definitions This manual contai ns important informati on t hat you need to know and understa nd in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this informa tion. Please read t he manual and pay attent ion to th ese sections. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain th em f or future use.
3500W Propane Generator General Precautions W A R N IN G ! FA IL U R E T O F O L L O W T H E S E IN S T R U C T IO N S C A N R E S U LT IN S E V E R E IN J U R Y O R D E AT H . CA U T IO N : FA IL U R E T O F O L L O W T H E S E IN S T R U C T IO N S C A N A L S O R E S U LT IN D A M AG E T O T H E T O O L A N D / O R T H E IT E M Y O U A R E W O R K IN G ON. DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.
Owner’s Manual General Precautions (cont’d) Fuel and Oil (cont’d) • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. • Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors. • Do not refill the fuel tank while the engine is running or while the engine is still hot.
3500W Propane Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. • Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. • The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
3500W Propane Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury. • Do not overreach. Keep proper footing and balance at all times. • Use safety equipment. Always wear eye protection.
Ownerís Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All-Power® immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual.
3500W Propane Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 105 lbs (approx). Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs.
Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly. • Keep access doors on enclosures closed and locked when access is not required.
3500W Propane Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft. 0-5 5.1 - 8 16 AWG 16 AWG 16 AWG 14 AWG 12 AWG 10 AWG 12 AWG - 8.1 - 12 12.
Owner’s Manual Battery This product does not need a battery.
3500W Propane Generator Assembly Propane Propane Tank (NOTE: This is your comm on propane BBQ Tank) Propane Intake Valve Generators Connect the propane hose to the propane tank and tighten Generator Propane Hose.
Owner’s Manual Operation Purge button Control Panel Oil Fill Intake Valve Pull Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINES OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINES CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK.
Connect the propane hose from the generator to the tank. Move the choke lever to the "START" position Turn the valve on the propane tank all the way open.
Owner’s Manual Operation (cont’d) Recoil Start:Press the engine switch to the “ON” position.Pull the recoil starter to grip lightly until feel resistance,then pull briskly.Return the starter grip gently.
3500W Propane Generator Operation (cont’d) Powering 120 Volt AC Tool s And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120V AC @ 23 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
3500W Propane Generator Operation (cont’d) Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped.
Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING. • Before each use, inspect the generator.
3500W Propane Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPERATE GENERATOR. Electrical and other permits may be required for the installation of emergency power systems.
Owner’s Manual Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).
You should get a certificate of EPA while you purchased this product.
Current Output 120V/240V AC @ 23/11.5A 60Hz Continuous/rated Wattage 2,800 Peak Wattage 3,500 Outlet One 120/240V AC twist-lock outlet Two 120V AC, Type 4-cycle OHV air-cooled recoil start Displacement 196cc Oil capacity 0.63 quart (0.6 liter) EPA approved yes Type Propane Fuel Running time 10 hrs (approx.) on 5 gal./20lbs of fuel Fuel gauge none Approximate weight 105 lbs.
3500W Generator Cylinder head system assy. APA Part No. Description Part No. APG3535CN-A-01-JD CYLINDER HEAD COMP. JF200-A-01 APG3535CN-A-02-JD IN. VALVE GUIDE JF168-A-02 APG3535CN-A-03-JD EX. VALVE GUIDE JF168-A-03 APG3535CN-A-04-JD VALVE GUIDE CLIP JF168-A-04 APG3535CN-A-05-JD CYLINDER HEAD SEALING PAD JF200-A-05 APG3535CN-A-06-JD HEAD COVER COMP.
3500W Generator Cylinder barrel APA Part No. Description Part No. APG3535CN-B-01-JD CRANK CASE JF200-B-01 APG3535CN-B-02-JD OIL LEVEL SWITCH ASSY. JF168-B-02 APG3535CN-B-03-JD GOVERNOR GEAR ASSY.
3500W Generator Crankcase cover system assy. APA Part No. Description APG3535CN-C-01-JD CRANKCASE COVER JF168-C-01B APG3535CN-C-02-JD CRANKCASE COVER PAD JF168-C-02 APG3535CN-C-03-JD OIL SCALE JF168-C-03 APG3535CN-C-04-JD OIL SCALE SEAL RING JF168-C-04 APG3535CN-C-05-JD OIL SEAL( APG3535CN-C-06-JD DOWEL PIN (8X 14) JF168-C-06 APG3535CN-C-07-JD FLANGE BOLT (M8X28) JF168-C-07 APG3535CN-C-08-JD BALL BEARING (6205) JF168-C-08 30 Part No. 25X 41.
3500W Generator Crankshaft system assy. Part No. APA Part No. Description APG3535CN-D-01-JD CRANKSHAFT COMP.
3500W Generator Piston and connecting rod system assy. 5 APA Part No. Description Part No.
3500W Generator Recoil starter system assy. APA Part No. Description Part No.
3500W Generator Recoil starter system assy. 1 APA Part No. Description Part No. APG3535CN-G-01-JD RECOIL STARTER ASSY.
00W Generator Fan cover system assy. 3 APA Part No. Description Part No. APG3535CN-H-01-JD FAN COVER COMP.
3500W Generator Flywheel system Assy. 2 2 APA Part No. Description Part No. APG3535CN-J-01-JD FLYWHEEL JF168-J-01A APG3535CN-J-02-JD FLANGE BOLT (M6 X 25) JF168-J-02 APG3535CN-J-03-JD COOLING FAN JF168-J-03 APG3535CN-J-04-JD STARTER PULLEY JF168-J-04 APG3535CN-J-05-JD FLYWHEEL NUT (M16) JF168-J-05 APG3535CN-J-06-JD STOP SWITCH CORD JF168-J-06 APG3535CN-J-07-JD IGNITION COIL ASSY.
3500W Generator Control System Assy. APA Part No. Description Part No. APG3535CN-M-01-JD CONTROL ASSY. JF168-M-01B APG3535CN-M-02-JD CONTROL BASE COMP.
3500W Generator Muffler System Assy. APA Part No. Description Part No. APG3535CN-N-01-JD MUFFLER STAY COMP. JD3000-N-01 APG3535CN-N-02-JD FLANGE BOLT (M8 X 40) JD3000-N-02 APG3535CN-N-03-JD FLANGE BOLT (M6 X 16) JD3000-N-03 APG3535CN-N-04-JD MUFFLER COMP. JD3000-N-04 APG3535CN-N-05-JD MUFF. OUTER PROTECTOR COMP.
3500W Generator Air cleaner APA Part No. Description Part No.
3500W Propane Generator Control box assy. 6 1 12 2 3 4 5 7 8 9 10 11 Q Part. No APA Part No. Description APG3535P-Q-01-JD CONTROL PANEL CASE JD3500LPG-Q-01 APG3535P-Q-02-JD LPG INTAKE JD3500LPG-Q-02 APG3535CN-Q-03-JD PURGE BUTTON JD3500LPG-Q-03 APG3535CN-Q-04-JD ENGINE SWITCH ASSY. JD3500LPG-Q-04 APG3535CN-Q-05-JD PILOT LAMP JD3500LPG-Q-05 APT3535CN-Q-06-JD VOLTMETER ASSY.
3500W Generator Frame Comp assy. APA Part No. Description Part No. APG3535CN-R-01-JD FRAME COMP.
3500W Generator Generator APA Part No. Description Part No. APG3535CN-S -01-JD STATOR COVER JD3000-S-01 APG3535CN-S -02-JD STATORASSY. JD3000-S-02 APG3535CN-S -03-JD COOLING FAN JD3000-S-03 APG3535CN-S -04-JD BRUSH ASSY. JD3000-S-04 APG3535CN-S -05-JD TAPPING SCREW JD3000-S-05 APG3535CN-S -06-JD RR HOUSING JD3000-S-06 APG3535CN-S -07-JD PAN SCREW JD3000-S-07 APG3535CN-S -08-JD FLANGE BOLT (M6X155) JD3000-S-08 APG3535CN-S -09-JD AUTO VOLTAGE REG. ASSY.
3500W Generator Generator APA Part No. Description Part No. APG3535CN-S-17-JD HEX.BOLT (M5 X 20) JD3000-S-17 APG3535CN-S-18-JD VOLT CHANGE TERMINAL BR-AC-W JD3000-S-18 APG3535CN-S-19-JD PLAIN WASHER (5mm) JD3000-S-19 APG3535CN-S-20-JD HEX. NUT (M5) JD3000-S-20 APG3535CN-S-21-JD SPRING WASHER (5mm) JD3000-S-21 APG3535CN-S-22-JD CRANK CASE GROMMET JD3000-S-22 Distributed by: JD North America, Corp. www.jdna.
