GEN1000 1000 Surge Watts / 900 Running Watts 2-CYCLE PORTABLE GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur. We reserve the right to change this product at any time without prior notice.
GEN1000 1000 Surge Watts / 900 Running Watts Portable Generator FEATURES: • • • • • • • • 2 Cycle Recoil Start 2.0 HP Gasoline Engine 1 - 120 Volt A/C Outlet 1.
THIS ENGINE MEETS U.S. EPA EMISSION STANDARDS UNDER 40 CFR 1054.625 . The emission-related warranty is valid for two (2) years. Keep the purchase receipt and mail in the product registration card for proof of purchase. NB Corp limits emission-related warranty repairs to authorized service centers for owners located within 100 miles of an authorized service center.
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact your dealer, distributor, service agent or manufacturer about problems or conditions you do not understand. This is the safety alert symbol.
Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission control systems: Three-Way Catalyst (TWC) (if equipped), and Engine Modifications (EM). Legal Requirements: Federal and/or State Occupational Safety and Health Administration (OSHA) regulations, local codes, and/or ordinances may apply to the intended use of this generator.
Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generator, either directly or with an extension cord. NEVER connect a building electrical system to this generator without a qualified electrician. Doing so voids your warranty.
GEN1000 1000 Surge Watts/900 Running Watts Portable Generator 7
In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator.
PACKAGE CONTENTS The following items are supplied with this Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER. Spark plug wrench GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator.
Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsure about how to perform any of these steps after reading this section, call 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time for customer service.
Step 2 - Ground the Generator Failure to properly ground this generator can result in electrocution. Figure 3 The Grounding Terminal is located on the side of the generator. Ground this generator by tightening the grounding nut against a grounding wire as illustrated in Figure 3. A No. 12 AWG (American Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth.
USING THE GENERATOR • USE THIS GENERATOR ONLY OUTDOORS IN NON-CONFINED AREAS. DO NOT SECURE THE GENERATOR WITH A CHAIN OR ROPE, AS THIS WILL MAKE IT DIFFICULT TO MOVE IN AN EMERGENCY. • Keep at least several feet of clearance on all sides to allow proper ventilation for this generator. After the engine has been running for several minutes, electrical devices may be connected to this generator. AC Usage Electrical devices running on AC current may be connected according to their wattage requirements.
Connect only electrical devices that are in good working order. Faulty devices or power cords present the risk of electrical shock. Immediately turn off and disconnect any device that commences to operate abnormally, sluggish or abruptly stops. Determine if the problem was the device or the rated load capacity of this generator has been exceeded. NOTE: Plug appliances into the correct outlet. Connect standard 120 Volt, single phase, 60 Hz loads to the 120 Volt outlet.
STOPPING THE GENERATOR To stop this generator: 1. Turn off all connected electrical devices and then unplug them. 2. Allow this generator to run for several more minutes with no electrical devices connected to help stabilize the temperature of this generator. 3. Set the engine switch to the “OFF” position. 4. Turn the fuel valve to the “OFF” position. Allow this generator to cool down before touching areas that become hot during operation.
4. Measure the spark plug electrode gap with a gauge. The gap should be 0.028-0.031in (0.7-0.8mm). (See Figure 9.) 5. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug. 6. Screw the spark plug back into place on this generator by using the included spark plug wrench. 7. Replace the spark plug cap.
TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time. Symptom Engine will not start. Engine runs but there is no electrical output. Generator runs but does not support all connected electrical devices. Cause Engine switch is set to "off." Fuel valve is turned to "closed." Choke is open. Engine is out of gasoline/ oil mix Engine is filled with contaminated and/or old fuel. Spark plug is dirty. Spark plug is broken.
GEN1000 PARTS DIAGRAM GEN1000 PARTS LIST GEN1000 1000 Surge Watts/900 Running Watts Portable Generator 17
NO. CODE DESCRIPTION QTY.
52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 515060604002 022010002500 022010002600 022010002700 02501070000404 029030800104 517050401400 061012130008 061012120001 511010815601 029030400101 511050608001 513030600000 511050601001 022010800018 022010003000 02201000310004 02201000330005 022010003400 022010003579 029019900602 029019901101 022010003801 515060603002 513010600001 029019900703 022010004100 022010004000 cross round head bolt M6*40 rod link tension spring gove
