Installation manual

10/3/2012 601-900-3224-INST
11
Co-Pilot Lockup Controller
Ford Power Stroke 1999-2003
7.3L 4R100 Diesel v1.1
Exhaust Brake
Reroute the
solenoid ground
Applies ONLY to vehicles equipped
with an Exhaust Brake
Splice the supplied
diode across positive
and negative leads
(Place white cap
towards positive)
PCM
DARK BLUE W/ YELLOW (VSS)
Pin #59
TAN W/ WHITE (OD)
Pin #29
PURPLE W/ YELLOW
Pin #54
VEHICLE SPEED
SENSOR
OVERDRIVE
SWITCH
Tap Here
(do not cut)
TRANSMISSION
Connector at upper rear of transmission
case extension housing
(DARK BLUE W/ YELLOW)
Tap Here
(do not cut)
Connector at rear passenger side of
transmission case just above pan rail
Pin #4 (PURPLE W/ YELLOW)
Cut purple w/ yellow wire at
Transmission Connector
Splice blue from Co-Pilot with
purple w/ yellow
Splice yellow from Co-Pilot with
purple w/ yellow
CO-PILOT
PURPLE – N/A (PIN 16)
BROWN - IDLE VALIDATION SWITCH (PIN 6)
PINK – NOT USED
GREEN - VSS (PIN 17)
WHITE - OD (PIN 5) OPTIONAL
BLUE - TCC (PIN 11)
YELLOW - PCM (PIN 10)
GRAY - EXHAUST BRAKE (if equipped) (PIN 13)
BLACK - GROUND (PIN 9)
ORANGE – MAP SENSOR (PIN 4)
18 1617 15 14
9 8 7 6 5 4
13 12 11 10
1
3
2
RED - 12 V POWER (PIN 1)
PIN
1
WIRE COLOR
5
9
10
11
13
17
RED
WHITE
GREEN
BLACK
YELLOW
BLUE
GRAY
BROWN6
PINK12
16 PURPLE
4
ORANGE
NOT USED
Revised 9/26/2008
IDLE VALIDATION
CONTROL SWITCH
Located at top of
throttle pedal arm in cab
GRAY W/ WHITE WIRE
RED W/ LIGHT GREEN WIRE
BLACK W/ WHITE
Pin #51
MAP SENSOR
Located near passenger side
valve cover, next to heater box
LT GREEN W/ BLACK WIRE
ORANGE WIRE CAN ALSO BE
CONNECTED AT PCM PIN 79
RED
Pin #71