INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM SFBTT20-IT 03-24-2010 HK1121
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems 2
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems C ONTENTS SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 PREPARATION FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems S AFETY ing maintenance on Huck equipment or changing Nose Assembly. This instruction manual must be read, with particular attention to the following safety guidelines, by any person servicing or operating this tool. 8. Tools and hoses should be inspected for leaks at the beginning of each shift/day. If any equipment shows signs of damage, wear, or leakage, do not connect it to the primary power supply. 1. Glossary 9.
SFBTT20-IT BOBTAIL Installation Tool P RINCIPLE Alcoa Fastening Systems OF O PERATION The Piston moves back to start the swaging process. After the fastener is fully swaged, the operator must release the trigger, at which point the Tool's Anvil is ejected off of the collar and the Tool is released from the fastener. The operator pushes the Tool's Nose over the end of the fastener until the Tool's Puller bottoms on the fastener.
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems P REPARATION FOR U SE WARNINGS: Read full manual before using tool. CAUTION: Hose couplers must be completely screwed together to insure that ball checks in both nipple and body are completely open. Improperly assembled couplers will cause overheating and malfunctions in both tool and Powerig. Hand tighten couplers. Do NOT use a pipe wrench. A half-hour training session with qualified personnel is recommended before using Huck equipment.
SFBTT20-IT BOBTAIL Installation Tool T OOL TO Alcoa Fastening Systems P OWERIG S ETUP pressure) and Relief Valve (RETURN pressure). WARNING: To prevent tripping hazard, suspend tools and route hoses off of floors. 5. Connect Cord Assy from the Controller to the Powerig labeled TOOL 1. WARNING: Only use compatible equipment with this tool. 6. Connect Cable Assy from the Controller to the Transducer.
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems S ETUP (CONTINUED) 11. Set Pull and Return pressures on Powerig using Huck Gage P/N: T-124833CE and Table 1. Load Cell 12. Using a load cell (see PHOTO-A) or a skidmore, and a test fastener in the tool, energize the Powerig using a trigger switch. Adjust the Relief Valve (see PHOTO - B) so the tool generates the Tool Force shown in Table 1 below. This is a direct force reading, not pressure.
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems 128441-3 C ONTROLLER AS SHIPPED: Arrow Buttons PLC Digital Display Controller Pressure: 4200 psi. Command Buttons UL & Serial No. Sticker ESC - MENU - ENT Hold Timer: 500 (.50 seconds). 3-Position Mode Switch Eject Timer: 600 (.60 seconds). Instructions & Wiring Diagram Figure 4 SET POINT ADJUSTMENTS The active set points are displayed continuously while the Controller is in RUN mode.
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems O PERATING I NSTRUCTIONS : WARNING: To avoid pinch point, never place hand between nose assembly and work piece. WARNING: Only use compatible equipment with this tool. 1. Push the tool’s nose over the end of the fastener until it bottoms out. 2. Press the trigger and hold until the collar is swaged and the tool’s Anvil is ejected off the collar and the tool is released from the fastener.
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems M AINTENANCE CAUTIONS: - Consult MSDS before servicing tool. - Keep dirt and other material out of hydraulic system. - Separated parts most be kept away from dirty work surfaces. - Dirt/debris in hydraulic fluid causes failure in POWERIG® Hydraulic Unit’s valves. WARNING: Inspect tool for damage or wear before each use. Do not operate if damaged or worn, as severe personal injury may occur.
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems T OOL A SSEMBLY PARTS L IST (Figures 5 and 6) Item Description 1 Handle Assembly 1a Trigger Switch Assy 1a1 Trigger Switch 1a2 O-Ring 1b Handle 1c Button Head Screw 1d Clamp Guide 1e Strain Relief Assy 1f Cord Assembly 1g Bullet Receptor 2* Piston Assembly 3 Wiper 4 Back-up Ring 5 O-Ring 6* Cylinder Assembly 7 Back-up Ring 8 O-Ring 9 End Cap 10 O-Ring 11 Back-up Ring 12 Set Screw 13 Hydraulic Hose 14 Hex Reducing Bushing 15 Female Coupler 16
A A Loctite is a registered trademark of Henkel Corporation, U.S.A. Note: 1. Apply Loctite® #242 (HUCK part number 505016) per manufacturers instructions to these threaded joints. 13 1b 1d 9 SECTION A-A 1g 3 4 5 6 25a 25b 7 8 7 SFBTT20- I T 1c 1a 12 2 1f 1e 11 19, 20 10 8 Note 1 18 (2) 24 7 21 Note 1 18 (4) 23 for details.
17f Note 2 17d SECTION D-D 17e 17b 17c 17a 14 SECTION C-C 2. Tighten Setscrew (17h) against Setscrew (17d) until Setscrew (17d) turns with difficulty. Vibra-TITE is a registered trademark of ND Industries. 1. Apply Vibra-TITE® (HUCK part number 505125) per manufacturers instructions to these threaded joints.
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems 129202 Wiring Diagram W IRING D IAGRAM 129202 Figure 7 15
SFBTT20-IT BOBTAIL Installation Tool Alcoa Fastening Systems O PTIONAL E QUIPMENT To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only. Service Kit - BTT20SFKIT Teflon Stick - 503237 Loctite* 242 - 505016 *Loctite is a trademark of Henkel Corporation, U.S.A.
Alcoa Fastening Systems L IMITED WARRANTIES MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDITION, DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFACTURED BY HUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, PART(S) OR OTHER ITEMS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
For the Long Haul™ A Global Organization Alcoa Fastening Systems (AFS) maintains company offices throughout the United States and Canada, with subsidiary offices in many other countries. Authorized AFS distributors are also located in many of the world’s Industrial and Aerospace centers, where they provide a ready source of AFS fasteners, installation tools, tool parts, and application assistance.
