INSTRUCTION MANUAL BOBTAIL® INSTALLATION SYSTEM SFBTT20-DT 12-05-2013 HK1118
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems 2
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems C ONTENTS SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 PREPARATION FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 TOOL TO POWERIG SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems S AFETY I NSTRUCTIONS GLOSSARY OF TERMS AND SYMBOLS: - Product complies with requirements set forth by the relevant European directives. - READ MANUAL prior to using this equipment. - EYE PROTECTION IS REQUIRED while using this equipment. - HEARING PROTECTION IS REQUIRED while using this equipment. III. OPERATING HAZARDS: 1.
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) P RINCIPLE Alcoa Fastening Systems OF O PERATION The Piston moves back to start the swaging process. After the fastener is fully swaged, the operator must release the trigger, at which point the Tool's Anvil is ejected off of the collar and the Tool is released from the fastener. The operator pushes the Tool's Nose over the end of the fastener until the Tool's Puller bottoms on the fastener.
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems P REPARATION FOR U SE WARNINGS: Read full manual before using tool. CAUTION: Hose couplers must be completely screwed together to insure that ball checks in both nipple and body are completely open. Improperly assembled couplers will cause overheating and malfunctions in both tool and Powerig. Hand tighten couplers. Do NOT use a pipe wrench.
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) T OOL TO Alcoa Fastening Systems P OWERIG S ETUP 4. Connect the other end of the 118309- Hose Assy to the installation tool. WARNING: To prevent tripping hazard, suspend tools and route hoses off of floors. 5. Connect the Power Cord from the Tool to the 118309- Hose Assembly. WARNING: Only use compatible equipment with this tool. 6. Connect the Power Cord from the Hose Assembly to the Powerig.
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems O PERATING I NSTRUCTIONS : WARNING: To avoid pinch point, never place hand between nose assembly and work piece. WARNING: Only use compatible equipment with this tool. 1. Push the tool’s nose over the end of the fastener until it bottoms out. 2. Press the trigger and hold until the collar is swaged and the tool’s Anvil is ejected off the collar and the tool is released from the fastener.
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems M AINTENANCE CAUTIONS: - Consult MSDS before servicing tool. - Keep dirt and other material out of hydraulic system. - Separated parts most be kept away from dirty work surfaces. - Dirt/debris in hydraulic fluid causes failure in POWERIG® Hydraulic Unit’s valves. WARNING: Inspect tool for damage or wear before each use. Do not operate if damaged or worn, as severe personal injury may occur.
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems T OOL A SSEMBLY P ARTS L IST (Figure AA) Item Description 1 Handle Assembly 1a Trigger Switch Assy 1a1 Trigger Switch 1a2 O-Ring 1b Handle 1c Button Head Screw 1d Clamp Guide 1e Strain Relief Assy 1f Cord Assembly 2* Piston Assembly 3 Wiper 4 Back-up Ring 5 O-Ring 6* Cylinder Assembly 7 Back-up Ring 8 O-Ring 9 End Cap 10 O-Ring 11 Back-up Ring 12 Set Screw 13 Hydraulic Hose 14 Hex Reducing Bushing 15 Female Coupler 16 Male Coupler 17 C
A A 11 1a 12 2 1b 3 4 5 1d 6 7 8 7 9 SECTION A-A SFBTT20-DT 1c Loctite is a registered trademark of Henkel Corporation, U.S.A. Note: 1. Apply Loctite® #242 (HUCK part number 505016) per manufacturers instructions to these threaded joints.
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems O PTIONAL E QUIPMENT To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only. Service Kit - BTT20SFKIT Teflon Stick - 503237 Loctite* 242 - 505016 *Loctite is a trademark of Henkel Corporation, U.S.A.
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118) Alcoa Fastening Systems L IMITED W ARRANTIES MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDITION, DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFACTURED BY HUCK.
One Great ConnectionSM A Global Organization Alcoa Fastening Systems (AFS) maintains company offices throughout the United States and Canada, with subsidiary offices in many other countries. Authorized AFS distributors are also located in many of the world’s Industrial and Aerospace centers, where they provide a ready source of AFS fasteners, installation tools, tool parts, and application assistance.
