Instruction manual

ManualsBrandsAlcoa ManualsPower Tool2624HS

Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems

GOOD SERVICE PRACTICES

CAUTION: Keep dirt and other harmful material out of

hydraulic system, which includes tool, hoses, cou-

plers and POWERIG Hydraulic Unit. Parts must be

kept away from unclean work surfaces. Dirt in

hydraulic system causes valve failure in hydraulic

unit. Individual parts must be handled carefully and

examined for damage or wear. Replace parts where

required. Always replace O-rings and Back-up Rings

when tool is disassembled for any reason.

• The efficiency and life of your tool depends on

proper maintenance. Using the manual will help

give a clear understanding of the tool and basic

maintenance procedures. Please read this section

completely before proceeding with maintenance

and repair. Use proper hand tools in a clean and

well-lighted area. Only standard hand tools are

required in most cases. Where a special tool is

required, the description and part number are

given.

• While clamping tool or parts in a vise, and when

parts require force, use suitable soft materials to

cushion impact. For example, using a half-inch

brass drift, wood block and vise with soft jaws

greatly reduces possibility of damaging tool.

Remove components in a straight line without

bending, cocking or undue force. Reassemble tool

with the same care.

• Consult T

ROUBLESHOOTING section of this manual if

a malfunction occurs and then see appropriate

ASSEMBLY and/or component illustration sections.

Sealants, Lubricants, Hydraulic Fluid & Service

Kits

• Use automatic transmission fluid DEXRON

* III or

equivalent. Fire resistand hydraulic fluid must be

used to comply with OSHA regulation 1926.302

paragraph (d). An optional fire resistand fluid that

may be used is Quintolubric

* 822-220. Fluid vis-

cosity 300 SUS @ 100°F and 50 SUS at 210°F is

recommended for ambient temperatures 0° to 130°

• Rub Slic-Tite

* with PTFE thread compound, or

equivalent, on pipe plug threads and quick connect

fitting. CAUTION: Do not use TEFLON

* tape on

pipe threads. Pipe threads may cause tape to

shred resulting in tool malfunction. (Slic-Tite is

available in stick form as Huck P/N 503237.)

• Smear LUBRIPLATE

13OAA*, or equivalent lubri-

cant, on O-Rings and mating surfaces to aid assem-

bly and to prevent damage to O-Rings.

(LUBRIPLATE 13O-AA is available in a tube as

Huck P/N 502723.)

• Each Service Kit contains perishable parts for your

specific tool. As foreseeable use may indicate,

keep extra kits (O-rings, Back-up Rings, other

standard items) and tool parts in stock. When

stock is depleted, you can get kit items from any

regular retailer of these items. See kit parts list for:

O-ring size (AS568- number); material; durometer.

For kit parts lists and related information, see

General Notes.

* DEXRON is a registered trademark of General Motors Corp.

Quintolubric is a registered trademark of Quaker Chemical Corp.

Slic-Tite is a registered trademark of LA-CO Industries, Inc.

TEFLON is a registered trademark of DuPont Corp.

LUBRIPLATE is a registered trademark of Fiske Brothers Refining

Co.

PREVENTIVE MAINTENANCE

System Inspection

Operating efficiency of the tool is directly related to the

performance of the complete system, including the

tool with nose assembly, hydraulic hoses, trigger

switch and control cord, and POWERIG Hydraulic

Unit. Therefore, an effective preventive maintenance

program includes scheduled inspections of the system

to detect and correct minor troubles. At the beginning

of each shift/day:

• Inspect tool and nose assembly for external dam-

age.

• Verify that hydraulic hose fittings, couplings, and

electrical connections are secure.

• Inspect hydraulic hoses for damage and deteriora-

tion. Do not use hoses to carry tool. Replace hoses

if damaged.

• Observe tool, hoses, and hydraulic unit during

operation to detect abnormal heating, leaks, or

vibration.

• Max contamination level: NAS 1638 class 9, or ISO

CODE 18/15, or SAE level 6.

POWERIG Hydraulic Unit Maintenance

Refer to the applicable POWERIG instruction manual.

Tool Maintenance

Whenever disassembled and also at regular intervals

(depending on severity and length of use), replace all

seals, wipers, and back-up rings in tool. Service Kits,

hoses, and extra parts should be kept in stock.

Inspect cylinder bore, pistons, and piston rods for

scored surfaces and excessive wear or damage.

Replace as necessary. Always replace seals,

wipers, and back-up rings, and always grease

gears whenever the tool is disassembled for any

reason.

Nose Assembly Maintenance

Clean nose assembly often. Dip in mineral spirits or

similar solvent to clean puller and wash away metal

chips and debris. At regular intervals, as experience

shows, disassemble nose and use a sharp "pick" to

remove imbedded particles from grooves of puller.

WARNING: Inspect tool for damage or

wear before each use. Do not operate if

damaged or worn, as severe personal

injury may occur.

AINTENANCE