Instruction manual
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems
10
918 Powerig
To primary
power source
Connect to
Nose Assy
Air
Hoses
LEMO
Connector
Hydraulic
Hoses
8b
8d
8c
2
3
4
5
6
8a
To Plant
Air Supply
Timer Codes
590434
Error Codes
Timer 1 - Spin ON to LS1
Timer 2 - Spin ON from LS1 to LS2
Timer 3 - Swage or Snub time (LS2 to Pressure)
Timer 4 - Delay after Hyd. Press. Off to Spin Off
Timer 5 - Start Spin Off to LS1 Open
Timer 6 - Spin On after Snub
Timer 7 - Hold Time
Timer 8 - Spin Off after LS1 Opens
F1
F2
F3
F4
TRIGGER
LIMIT SWITCH 1
LIMIT SWITCH 2
TOOL CONNECTED
PRESSURE
HuckSpin
Trig Rlsd Early - Trigger released BEFORE swage complete
-TD-1 Timed out - LS1 NOT reached during Spin ON
-TD-2 Timed out - LS1 NOT reached, go to snub
-TD-3 Time out SN - Pressure NOT reached during Snub
-TD-4 Time out SW - Pressure NOT reached during Swage
-TD-5 Timed out - LS1 NOT Released during spin Off
-TD-6 Timed out - LS2 NOT Made after Snub
-Check Transducer - Transducer NOT connected or FAULTY
-Thimble Cnt. Max. - MAX thimble count has been reached
-Anvil Cnt. Max. - MAX anvil count has been reached
OFF ON
TOOL 1
TOOL 1
CAUTION
CAUTION
ON
O
FF
POWERIG HYDRAULIC UNIT
CAUTIO
N
TOOL 2
15 VAC
24 VAC
TOOL 2
CAUTIO
N
CAUTIO
N
CAUTIO
N
CAUTIO
N
CAUTIO
N
125727-2
Power
Supply
To
110VAC
outlet
W
AR
N
ING
1. Set pressures on Powerig hydraulic unit using Powerig
instruction manual.
2. Connect primary air source to air fitting at top of Controller.
3. Connect hydraulic hoses from Controller to the Powerig.
4. Plug electrical cable from Controller to Power Supply.
5. Plug power supply to powerig. NOTE: Be sure to connect
“TOOL 1” from the Power Supply to the “TOOL 1”
receptacle on the Powerig or “TOOL 2” to “TOOL 2”.
6. Plug the Power Supply into a 110V outlet
7. Adjust tool settings on the Single Tool Controller (Fig. 5)
for an HS52 with a 5/8 fastener by following instructions
provided in the Controller manual, then set swage pressure
on Single Tool Controller to 5,800psi.
8. Install Nose Assembly to the Tool, and attach Tool to the
Single Tool Controller by connecting the hydraulic con-
nectors, the air lines, and the Electric Cable Assembly. The
system will then be ready for the Installation Sequence.
9. Turn on Powerig hydraulic unit.
Figure 4
HS52RM shown con-
nected to Single Tool
Controller 125725,
Power Supply 125727-2,
and Powerig 918
S
S
YSTEM
YSTEM
S
S
ET
ET
-
-
UP
UP