INSTRUCTION MANUAL HUCK-SPIN® HYDRAULIC INSTALLATION TOOLS AND EQUIPMENT ALL MODELS 07-10-2013 HK1076
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems 2
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems C ONTENTS SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 SYSTEM MATRIX AND PART NUMBERS STRUCTURE . . . . . . . . . . . . . . . . . . . .5-6 PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 PREPARATION FOR USE . . . .
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems S AFETY I NSTRUCTIONS GLOSSARY OF TERMS AND SYMBOLS: - Product complies with requirements set forth by the relevant European directives. - READ MANUAL prior to using this equipment. - EYE PROTECTION IS REQUIRED while using this equipment. - HEARING PROTECTION IS REQUIRED while using this equipment. III. OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards including: crushing, impacts, cuts, abrasions and heat.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems S YSTEM M ATRIX This Instruction manual covers the following installation tools. Where components other than the installation tools are mentioned, such as the Single Tool Controller and the Powerig, please refer to those individual instruction manuals. TOOLS: Where pictorial examples are given, the tool used is the HS52RM. See individual tool assembly drawings in this manual for other configurations.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems Huck-Spin Part Numbers Structure HS52 - X X - X - X - X Custom Options: such as special hose length, etc. 0, 1, 2, 3: Trigger Option ( ) 0, 3, 5, 7: Handle Location 0, 1: Air Motor Type ( ) 2, 4, 5, 6, 8: Air Motor Location (see figure below) ( ) NOTE: -0 Option: No Trigger mounted on Hose Guard. -1 Option: Trigger located on front side of Hose Guard. -2 Option: Trigger located on rear side of Hose Guard.
Huck-Spin® Series Tooling (HK1076) P RINCIPLE Alcoa Fastening Systems OF PULL PRESSURE (PULL CYCLE) During a typical full‐pressure cycle, with the Huck‐Spin fastener in place and the collar threaded on, the opera‐ tor positions the tool nose assembly over the fastener pintail and presses the trigger.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems P REPARATION 1. Use Huck Powerig® Hydraulic Unit, or equivalent, that has been prepared for operation per applicable instruction manual. Check both PULL and RETURN pressures and, if required, adjust to pressures given in SPECIFICATIONS section of this manual. FOR U SE 5. Select nose assembly for fastener to be installed. Disconnect tool control switch electrical cord from hydraulic unit; disconnect unit from power supply.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems M AINTENANCE • GOOD SERVICE PRACTICES CAUTION: Keep dirt and other harmful material out of hydraulic system, which includes tool, hoses, couplers and POWERIG Hydraulic Unit. Parts must be kept away from unclean work surfaces. Dirt in hydraulic system causes valve failure in hydraulic unit. Individual parts must be handled carefully and examined for damage or wear. Replace parts where required.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems S YSTEM S ET - UP Figure 4 3 2 To Plant Air Supply 6 To 110VAC outlet 590434 Timer Codes Timer 1 Timer 2 Timer 3 Timer 4 Timer 5 Timer 6 Timer 7 Timer 8 - 4 HS52RM shown connected to Single Tool Controller 125725, Power Supply 125727-2, and Powerig 918 Spin ON to LS1 Spin ON from LS1 to LS2 Swage or Snub time (LS2 to Pressure) Delay after Hyd. Press.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems P RESSURE S ETTINGS These pressures are for Low Swage Anvils, which can be identified by a step on the inside bore. Previous designs of anvils have a straight bore without any steps and will require higher pressures. These pressure values are only a starting point for setting the Powerig. Many factors will cause these pressures to be higher or lower which can include: tool condition, hose length, oil temperature and fasteners being installed.
Huck-Spin® Series Tooling (HK1076) S TART - UP Alcoa Fastening Systems AND O PERATION INSTALLING A HUCK-SPIN FASTENER is released from the installed fastener. If the tool trigger is released before the installation cycle is complete, the fastener may not be properly installed and the system alarm will sound. 1. Place the Huck-Spin bolt through the workpieces, ensuring that it is the proper grip length for the workpiece thicknesses to be fastened. 2.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems Figure 7a 13 11 43 12 10 9 14 8 37 36 Fig. 7a Fig. 7b Fig.
32 See Figure 13 44 31 27e 28 29 45 27f 27b 27g 27h 27j 27a 27d 27c 27m 24 26 25(4) See Figure 12 23 19 See Figure 8 22 21 20 18 39 16 (2) 15 (4) 34 (2) 33 (2) 35 17 � 30 38 35 Position Suspension Bracket (40) to obtain best balance with required nose assembly. HS52RM-1-1-0 27a 2. Item 32, Hydraulic Assembly, is depicted in Figure 13 along with its individual component identifications. 1 7 6 5 Position Screw (41) to prevent rotation of Bracket.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems T OOL A SSEMBLY P ARTS L IST (Figures 7a, 7b, 8-13) ITEM DESCRIPTION HS52RM HS52RM-1-1-0 HS52RM-1-1-50 QTY 1 Handle 121450 1 2 Trigger 120360 1 3 Electric Cord 505792 20 in.
Huck-Spin® Series Tooling (HK1076) 22h 22g 22d Alcoa Fastening Systems 22f 22e 22d 22b 22c 22a Figure 8 Shaft Key (ref) 22j 22n 22k 22m 22j 22q (124490-1 only) 22u* 22v* ITEM NO.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems Figure 9 Six Screws 3 this side 3 opposite side Air Motor subassembly LIFT Drive Assembly 124490 and 124490-1 can be converted to a Rear Motor or Front Motor style by the following method: LIFT Front Motor Drive Assembly a) Remove six Screws and carefully lift the Air Motor subassembly. b) Turn the Air Motor subassembly 180 degrees and replace Screws.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems 27g 27f 27b 27a 27c 27e 27k 27h 27d 121453 27j 27m HYDRAULIC ASSEMBLY Figure 10 ITEM NO. 27a 27b* 27c 27d 27e 27f* 27g* 27h* 27j* 27k 27m DESCRIPTION PART NO.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems Figure 12 23f 23c 23b 23d 23e 23a 124240 23g SWITCH ASSEMBLY ITEM DESCRIPTION NO. 23a 23b 23c 23d 23e 23f 23g PART NO. QTY Printed Circuit Board Assembly Switch Actuator Slide Standoff Spacer Cover Button Head Cap Screw 8-32 X .25 Compression Spring 124232 124233 124234 124235 124236 502471 506650 1 1 3 3 1 3 1 Figure 13 121419 Actuator Rod 121441 121412 Actuator Disk Apply two drops of Loctite part no.
31 27e 28 29 27f 27h 27j 27a 27d 27c 27m 26 25(4) 23 See Figure 12 34 19 See Figure 8 22 21 20 39 � 38 35 HS52-81-0-3-0 32 44 45 24 A � 30 27g (2) 33 HS52-81-0-2-0 See Figure 13 27a 15 27b 1 A � 3 TOP VIEW of Bracket HS52-21-0-3-0 Position of motor on HS52-21-3-0 40 41 42 2 Position Suspension Bracket (40) to obtain best balance 5 (2) with required nose assembly. 6 Position Screw (41) to prevent rotation of Bracket.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems T OOL A SSEMBLY P ARTS L IST (Figures 7a, 7b, 8-13) ITEM DESCRIPTION HS52-21-0-3-0 HS52-81-0-2-0 HS52-81-0-3-0 HS52-81-0-3-50 QTY 1 Handle 121453 2 Trigger 3 Electric Cord 505792 25 in.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems D ISASSEMBLY Carefully read all precautions in Safe Operation Section. This includes how to safely disconnect the tool from the power source before starting any maintenance. Refer to appropriate illustrations and general maintenance. The following procedure is for complete disassembly. Disassemble only those subassemblies necessary to check and replace worn and damaged components.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems D ISASSEMBLY Limit Switch (Figure 17) 23e Cover 8. While holding Switch Actuator Slide (23b) down using access hole (Figure 17), unscrew three Screws (23f) from Switch Assembly Cover (23e). 23f Screw 23c Standoff 23d Spacer 23a Circuit Board 23g Spring YELLOW (LS-1) GREEN (LS-2) 23b Switch Actuator Slide { Trigger - WHITE RED Trigger Trigger - BLACK 11. Unscrew three Standoffs (23c). BROWN Top View of Circuit Board 10.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems D ISASSEMBLY ( CONTINUED ) 16. Remove Gear Cover (22n), and push Drive Gear Bushing (22h) out of cover. (Figure 19) 22d 22c (4) 22h 22n 17. Unscrew four remaining Motor Mount Screws (22d), andLift Motor Mount (22c) away from Central Housing (22s). LIFT LIFT (Front Motor 18. With a large screwdriver through the bottom of the Motor Mount, carefully pry the Drive Gear (22f) off the Motor Shaft (Figure 20).
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems D ISASSEMBLY ( CONTINUED ) Hose Guard/Handle (Figures 22 & 23) 23. Using an Allen wrench, remove two Screws holding Handle to Cylinder, and two Screws holding both halves together. (Figure 22) 24. Remove Cable Suspension Assembly from handle, and separate Handle halves. 25. Unscrew Couplers from Hoses. Drain fluid, then remove Hoses from Cylinder and drain cylinder.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems D ISASSEMBLY ( CONTINUED ) Internal Drive Gear & Bearing (Figure 26) 31. With a soft dowel, tap/push Internal Drive Gear out of Housing. 29. Using a hex key, remove two Screws holding Actuator Disk Key within Central Housing. 32. Remove the smaller Retaining Ring and the Ball Bearing from the Drive Gear. 30. With TRUARC pliers, remove the larger of the two Retaining Rings; the one which holds the Drive Gear Assembly in the Housing.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems D ISASSEMBLY ( CONTINUED ) Cylinder (continued) 35. Screw two Socket Head Cap Screws (supplied with Spanner Assembly) into End Cap. 37. Remove Piston from Cylinder. 38. Remove Dump Valve and all seals from Piston. 36. Unscrew Cylinder End Cap with Spanner Assembly, sliding it over Piston and Piston Assembly Tool, and drain fluid. Tighten Screws (one each side) Align dowels of Spanner Assembly with holes in End Cap, and press in.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems A SSEMBLY Refer to appropriate illustrations and general maintenance. The following procedure is for complete assembly. Always replace seals, wipers, O-rings and back-up rings of disassembled subassemblies. 5. Slightly stretch GLYD Ring seal (no more than needed for installation), liberally apply lubricant to it, then install it over O-ring in Piston groove. 6.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems A SSEMBLY ( CONTINUED ) Cylinder & Piston Assemblies (cont.) 8. Install Piston Insertion Plug, Huck part number 123494, in back (unthreaded) end of Piston. (Figure 31) 9. Install GLYD Ring Insertion Tool, Huck part number 121694-HS52, in Cylinder. 10. Push Piston into Cylinder so that Piston Insertion Plug protrudes from rear of Cylinder. Figure 31 123494 Piston Insertion Plug 121694-HS52 GLYD Ring Insertion Tool 11.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems A SSEMBLY ( CONTINUED ) 15. Using Pin Spanner Assembly, screw Cylinder End Cap onto Cylinder, and tighten until Cap bottoms on Cylinder. (Figure 28) Internal Drive Gear & Bearing Assembly 18. Pack Bearing with bearing grease, press it into shoulder of Internal Drive Gear, and install Retaining Rings. (Figure 33) 19. Grease Bearing and Gear assembly, and press it into Gear Housing. 16. Remove Piston Assembly Tool and Pin Spanner Assembly. 17.
Huck-Spin® Series Tooling (HK1076) A SSEMBLY Alcoa Fastening Systems ( CONTINUED ) 24. Apply Slic-Tite to male threads of Air Motor Elbows and Muffler, then screw components into Air Motor and tighten. Note: Flat on base of motor must be positioned for Intermediate Gear clearance. Flat is parallel with base of Motor Mount and shows in mount. 29. Push shoulder of Drive Gear Bushing into Gear Cover until it snaps in place. 30. Slide assembled Bushing and Cover over Drive Gear shoulder. 31.
Huck-Spin® Series Tooling (HK1076) A SSEMBLY Alcoa Fastening Systems ( CONTINUED ) Handle and Cylinder Assembly 33. Attach one Handle half to Cylinder. Where used, position optional secondary switch and wiring in Handle. 34. Attach other Handle half to Cylinder, and install remaining Handle screws. Position Screw to prevent rotation of Bracket. 35. Attach Suspension Bracket to Handle. (Figure 35) 36. Install Handle and Cradle Assembly.
Huck-Spin® Series Tooling (HK1076) A SSEMBLY Alcoa Fastening Systems ( CONTINUED ) Actuator Disk and Rod Assembly 45. Apply 2 drops of Loctite to threads of actuator rod. 46. Screw actuator disk onto actuator rod until rod shoulder seats tightly against disk face. Follow directions on bottle, and allow Loctite to “set” for best results. Actuator Rod Assembly; Conical Spring; Drive Shaft 47. From rear, slide actuator rod through internal drive gear.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems L IMIT S WITCH O PERATION & A DJUSTMENT All current variants of HS37 and HS52 HuckSpin Installation Tools are fitted with a type of Limit Switch Assembly which includes an electrical Printed Circuit Board (PCB). With this type of Assembly, both Limit Switches 1 and 2 are permanently attached to the PCB at a fixed distance apart.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems L IMIT S WITCH O PERATION & A DJUSTMENT ( CONTINUED ) ADJUSTMENT REASSEMBLY Normally it is only necessary to adjust the setting of Limit Switch 2. However, when adjustment is complete, always check Limit Switch 1 again and adjust that Switch if necessary. 6. Insert either end of the Limit Switch Setting Gauge into the front of the Nose Assembly to push the Actuator Rod rearward.
Huck-Spin® Series Tooling (HK1076) K ITS AND Alcoa Fastening Systems A CCESSORIES Cylinder Assy 121453 Seal Kit - HS52SEALKIT Screw Kit HS52SCREWKIT - Tools Kit (Hex Keys, Pliers, etc.)- HS52TOOLKIT Air Motor Kit 121474KIT - T ROUBLESHOOTING Always check the simplest possible cause of a malfunction first (example: a loose or disconnected trigger line). Then proceed logically and eliminate each possible cause until the defect is found.
Huck-Spin® Series Tooling (HK1076) Alcoa Fastening Systems L IMITED W ARRANTIES MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDITION, DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFACTURED BY HUCK.
For the Long Haul™ A Global Organization Alcoa Fastening Systems (AFS) maintains company offices throughout the United States and Canada, with subsidiary offices in many other countries. Authorized AFS distributors are also located in many of the world’s Industrial and Aerospace centers, where they provide a ready source of AFS fasteners, installation tools, tool parts, and application assistance.
