PART NUMBER 350016-0000 RAPID-ROLL DOOR OWNER‟S MANUAL MODEL 355 975-A OLD NORCROSS ROAD LAWRENCEVILLE, GA 30045 (770) 338-5000 TEL (770) 338-5034 FAX (877) 925-2468 TOLL FREE
WARNING DO NOT INSTALL, OPERATE, OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ AND UNDERSTAND THE SAFETY PRACTICES, WARNINGS, INSTALLATION, AND MAINTENANCE INSTRUCTIONS CONTAINED IN THIS MANUAL.
STATEMENT OF WARRANTY UltraFabric, RapidRoll 230, RapidRoll 355, RapidRoll 670 High Speed Doors ONE-YEAR WARRANTY ON MECHANICAL AND ELECTRICAL COMPONENTS Albany Door Systems warrants to the original owner of the door that the mechanical and electrical components will be free from defects in material and workmanship for a period of one (1) year from the date of shipment. Vinyl fabric material, mesh screen material and transparent (PVC) polyvinyl chloride material is warranted for one (1) year.
SAFETY PRACTICES WARNING THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO INSTALLING, OPERATING, OR SERVICING A HIGH-SPEED, RAPID-ROLL™ DOOR. FAILURE TO FOLLOW THESE SAFETY PRACTICES MAY RESULT IN PROPERTY DAMAGE, PERSONNEL BODILY INJURY, OR DEATH. 1. Do not operate a RAPID-ROLL™ Door while you are under the influence of drugs or alcohol. 2. Do not use the door if any parts appear to be broken or damaged. 3. Stay clear of the door while it is operating. 4. Keep hands and feet clear of the door at all times.
PACKING LIST Before beginning the installation, thoroughly inspect the crate to ensure all necessary components are there. The following list applies to a standard Model 355 door (No optional parts are included unless ordered that way).
MODEL 355 MECHANICAL INSTALLATION Step 1 Unpack crate and inventory parts, comparing against the packing list in the front of this manual, to verify all parts are on site. Step 2 Using a tape measure, determine the clear opening width. Compare this measurement with the door ordered width. See crate label for door ordered dimensions. NOTE THE CLEAR OPENING WIDTH MUST BE THE SAME AS THE DOOR MANUFACTURED WIDTH IN ORDER FOR THE RESET SYSTEM TO FUNCTION PROPERLY.
Slotted Holes Figure 2 Step 6 Attach width gauge to the rear of door at both head plates. Removal of the black plastic funnels on the head plates will make installing the width gauge easier along with the routing of the photocell cables. Run wires under the back funnel and inside width gauge, from non-drive side to drive side of door. These wires are for photocells, contactless safety edge photocells, and SRD2™ sensors.
Step 7 Using an approved lifting device, place a lifting strap around the top roll assembly, lift and remove from shipping crate. Raise the top roll assembly into position and lower it slowly onto the top of both side columns. Ensure the bearing housings are located outside the head plates. Secure the top roll at both head plates on each side of door. (Figure 3) Figure 3 Step 8 Slide the drive unit onto the drive side stub axle. Attach torque arrestor bracket to the head plate.
Step 10 Attach and place 2 pre-wraps of tensioning rope on both rope pulleys and allow rope to drape down over the front of the side columns. (Figure 4) Special instructions for rope The white rope does not so readily fit into the groove of the take up spool and requires a special step to allow for this. You must pull the single inner core of the rope out about 4 inches and cut it. This will help in reducing the diameter of the rope at the leading end.
Step 11 Slide the bottom rail profile into the base of the curtain and center. Once the bottom beam is centered, then locate the 2 predrilled holes on each end of profile, drill through the fabric and use the provided slotted screws and acorn nut to secure the bottom beam in place. Step 12 Run the tensioning rope through the appropriate pulleys in the counterbalance system corresponding to the drawing placed inside the side columns. Ensure the rope is run through the sliding part of the CSE block.
Figure 7 Figure 6 350016-0000 13 Version 4/22/2010
INSTALLATION OF MANUAL DISENGAGEMENT LEVER TOP ROLL BEARING BRACKET (TOP VIEW) DRIVE UNIT 1. RUN BARE CABLE UP THROUGH SIDE FRAME AND SMALL HOLE IN BEARING PLATE. CABLE SHEATH STARTS HERE. RUN CABLE FROM TOP OF BEARING PLATE OVER TO DRIVE UNIT. SECURE BARE CABLE TO BOTTOM OF MOTOR COVER USING SUPPLIED CABLE CLAMP.
THRU-WALL DISENGAGEMENT LEVER INSTALLATION Figure 10 350016-0000 15 Version 4/22/2010
ELECTRICAL INSTALLATION The following instructions are recommended guidelines for electrically installing a typical Model 355 door. Actual wiring may be different based on what options, special instructions, special components, etc. were ordered with the door. Consult the electrical schematics that are supplied with the door. These should be located inside the control panel. WARNING CONTROL PANEL CONTAINS HIGH VOLTAGE. THE FOLLOWING PROCEDURES SHOULD BE PERFORMED BY QUALIFIED ELECTRICAL PERSONNEL ONLY.
FIGURE 11 Label What Plug Location X31 X33 X35 X36 X37.1 X38.1 THERMAL SWITCH TOP OPEN PROX. PHOTOCELL RECEIVER PHOTOCELL TRANSMITTER CSE RECIEVER CSE TRANSMITTER 3 WIRE 3 WIRE 3 WIRE 3 WIRE 4 WIRE 4 WIRE BLK. WIRE MOTOR BLK. WIRE SIDE FRAME LEFT SIDE FRAME RIGHT SIDE FRAME RIGHT SIDE FRAME LEFT SIDE FRAME WARNING BEFORE APPLYING POWER TO CONTROL PANEL, CHECK LINE VOLTAGE AT DISCONNECT WITH A VOLTMETER.
ELECTRICAL START UP Step 1 Manually bring the door to the halfway closed position. This can be done by pulling down on the brake release lever to release the drive unit brake and moving the curtain by hand (Figure 12). Step 2 Check for correct line voltage at the disconnect with a voltmeter. Utilize the All-Star control panel manual to make all field wire connections to the panel. Apply power to the control panel. Ensure the POWER LED’s on both the PLC and frequency inverter are lit.
SETTING DOOR LIMITS NOTE IT IS IMPORTANT TO ENSURE THE DOOR IS MOVING WHEN THE RESET BUTTON IS PUSHED TO SET THE CLOSE LIMIT. DO NOT RELEASE JOG SWITCH UNTIL DOOR HAS STOPPED. Step 1 Press SETUP button. Reset light will turn on; this indicates that you are in the setup mode. Close the door using the OPEN/CLOSE JOG DOOR button. Once the door reaches the close limit, press the RESET button before releasing the JOG button, the door will stop automatically and the closed limit will be set.
Quick reference for setting limits Reset Light turns on Press SETUP button Close door with „JOG‟ switch Door starts to CLOSE When door reaches bottom limit, press RESET button while the door is still moving.
350016-0000 21 Version 4/22/2010
MAINTENANCE WARNING REMOVE ALL POWER AT THE FUSED DISCONNECT DURING ALL ELECTRICAL OR MECHANICAL SERVICING. DISCONNECT MUST BE PROPERLY LOCKED OUT DURING MAINTENANCE OR SERVICE OF EQUIPMENT. DAILY INSPECTION 1. Run through a full door cycle (open/close) and ensure smooth operation. Verify that the door is not jammed or hanging up. 2. Check the door fabric for any visible damage or unusual wear. 3. Check all actuators for proper operation. If applicable, verify the automatic operation of the door. 4.
SRD2™ RESET SYSTEM The Model 355 door comes standard with the SRD2™ self-repair device. The tensioning rope remains attached to the bottom rail profile allowing it to swing away if struck. The tension on the rope will automatically pull the bottom rail back into place. The Contactless Safety Edge™ does need to be reset, however. To accomplish this, perform the following procedure: 1. Ensure the door opening is completely clear of any obstructions. 2.
MODEL 355 TROUBLESHOOTING GUIDE WARNING ENSURE THAT THE POWER LED ON THE FREQUENCY INVERTER IS FULLY EXTINGUISED WHENEVER DE-ENERGIZING CONTROL PANEL TO PERFORM ANY ELECTRICAL WORK (WAIT AT LEAST 30 SECONDS). THIS WILL INDICATE THAT THE HIGH VOLTAGE CAPACITORS HAVE BEEN FULLY DRAINED. FAILURE TO WAIT MAY RESULT IN ELECTRICAL SHOCK. The POWER and RUN green LED’s on the PLC must be on. If not, check for 120V power to terminals L&N.
Notes: if the ALARM LED on the frequency inverter is on, call the factory for direction. To clear alarm condition, remove power to control panel. The most common cause of an inverter alarm is a motor current overload condition. Ensure that the door is not jammed in any way and will move freely over the entire range of motion when the motor brake is manually released.
RAPID ROLL® MODEL 355 INSTALLATION CHECKLIST Door Serial No. __________ Date of Installation __________ Installer’s Name _________________________ Enduser__________________________ Company _______________________________ ________________________________ City ___________________ State ________ City _________ State ____ Zip_______ Phone No. ______________ MECHANICAL: Crate fully unpacked. Verified door parts against packing list. No parts are missing and they are undamaged.
