EARTHMASTER 1700,2200,2200F,2500 TILLAGE Published 04/09 Part NO. 5004WC OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover M&W ® 1020 S. Sangamon Ave. Gibson City, IL 60936 217-784-4561 ©2009 Alamo Group Inc. $0.
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.
TABLE OF CONTENTS SAFETY SECTION ............................................................................................................... 1-1 General Safety Instructions and Practices .......................................................................................................... 1-2 Operator Safety Instructions and Practices ........................................................................................................ 1-3 Equipment Operation Safety Instructions and Practices.....
TRACTOR REQUIREMENTS............................................................................................................................. 4-5 ROPS and Seat Belt ........................................................................................................................................... 4-5 Tractor Safety Devices........................................................................................................................................ 4-5 Tractor Horsepower .................
SAFETY SECTION Safety Section 1-1
SAFETY General Safety Instructions and Practices SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
SAFETY Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) SAFETY KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. (SG-24) Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.
SAFETY DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition. (SG-36) Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components.
SAFETY SAFETY Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7) BEFORE leaving the tractor seat, always engage the brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop.
SAFETY Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.
SAFETY SAFETY Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before tilling. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop operating immediately if blades strike a foreign object.
SAFETY Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. (SG-20) Perform service, repairs and lubrication according to the maintenance section.
SAFETY Use extreme care when climbing onto the Equipment to perform repairs, maintenance, and cleaning. Use proper stands and ladders to access areas that cannot be reached from ground level. Slipping and falling off the Equipment can cause serious injury or death. (SSB25) SAFETY Exercise care when handling the discs. Disc blades are SHARP and HEAVY. Wear gloves at all time to protect your hands. (STL-10) Do not use your hands or feet to clean the disc gangs.
SAFETY Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly. Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment.
SAFETY SAFETY Always keep a careful lookout and use extreme care when working around overhead obstructions and electrical power lines. The Implement wing can be over 10 feet high. Never allow the Implement wing to come within 10 feet of any power line. (STI-8) Your driving vision may be reduced or impaired by the tractor, cab, or implement.
SAFETY Decal Location SAFETY Note: M & W supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use or reconditioning. M & W cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact M & W dealer to order replacement decals. EM 1700,2200,2200f,2500 04/09 © 2009 Alamo Group Inc.
SAFETY SAFETY ITEM PART NO. QTY TYPE DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 8.
SAFETY Decals IMPORTANT! Required For Suggested for standard shaft. Jackshaft Unit. SAFETY P/N D102 WARNING! Speed Restriction. P/N 5W119 WARNING! Tractor rearing P/N 999001 WARNING!- Multiple Hazard and General Safety P/N 999200 EM 1700,2200,2200f,2500 04/09 © 2009 Alamo Group Inc.
SAFETY WARNING! Transport. SAFETY P/N 3668308 INFORMATION - Ripper Depth Setting. P/N 2468317 ATTENTION - Jack Mount. P/N 2468316 NAME - Model 1700. P/N 2468313 EM 1700,2200,2200f,2500 04/09 © 2009 Alamo Group Inc.
SAFETY NAME - Model 2200. P/N 2468314 SAFETY NAME - Model 2200F. P/N 2468319 NAME - Model 2500. P/N 2468315 LOGO - M & W Earthmaster. P/N 2468312 EM 1700,2200,2200f,2500 04/09 © 2009 Alamo Group Inc.
SAFETY LOGO - M & W SAFETY P/N 2468311 INSTRUCTION - Lubrication Chart. P/N 2468310 INSTRUCTION - Maintenance. P/N 2468308 INSTRUCTION - Disc Depth Guage. P/N 2468304 EM 1700,2200,2200f,2500 04/09 © 2009 Alamo Group Inc.
SAFETY Orange Reflector. Keep reflectors clean and visible. Amber Reflector. Keep reflectors clean and visible. P/N 1458393 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Made in USA 1458380 EM 1700,2200,2200f,2500 04/09 © 2009 Alamo Group Inc.
SAFETY Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. SAFETY P/N 03200347 DANGER! Crushing and Pinch Points. Moving machiney parts can pinch or crush or fallwhich may cause injury or death. P/N 02962765 WARNING! Pinch Points P/N 02962764 IMPORTANT - Use Genuine M&W Replacement Parts. 00771039 EM 1700,2200,2200f,2500 04/09 © 2009 Alamo Group Inc.
SAFETY Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. WARNING! Never use your hand to check for oil leaks. Always use paper or cardboard. P/N 00756059 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. P/N 00725746 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
INTRODUCTION SECTION Introduction Section 2-1 © 2009 Alamo Group Inc.
INTRODUCTION INTRODUCTION These tillage implements are designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/ operator in the correct assembly of the Mower using standard and optional equipment.
INTRODUCTION INTRODUCTION The new Earthmaster is designed with two tillage tools, a tandem disc and a V-chisel connected together as one unit for one pass operation in standing corn stalks, bean stubble, and other crop residues. The V-Chisel bar design places the chisel shanks offsets behind each other to allow crop residue to flow between and around them.
INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. INTRODUCTION 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Mower. Mail within 30 days of delivery date of this implement.
ASSEMBLY SECTION Assembly Section 3-1 © 2009 Alamo Group Inc.
ASSEMBLY TRACTOR PREPARATION Have a tractor with sufficient horsepower and traction. Soil type, soil moisture, type of crop, depth of operation,etc. will determine horsepower and traction requirements. Normally, 25 to 35 horsepower per shank isrequired. Have your tractor adequately equipped to operate at speeds of 4-1/2 MPH to 6 MPH as this speedwill provide the best results. ASSEMBLY READ, UNDERSTAND, and FOLLOW the following Safety Messages.
ASSEMBLY INSTALL SPINDLE ASSEMBLIES & TIRES Spindle Assemblies 2460102, TIRES - 2460136 - 1700 & 2200 OR 2460150 - 2200F & 2500. ASSEMBLY 1. Install spindle assembly to wheel strut using NeverSeez® on spindle shaft for easier removal of spindle. 2. Bolt spindle to wheel strut using ½” NC x 4 PL5 bolt (2), and ½” nut (3). 3. Remove lug nuts from hub. Place tire onto hub. 4. Secure tire onto hub using lug nuts that were removed, making sure that the nuts are tapered towards the rim. 5.
ASSEMBLY ASSEMBLY REAR MAINFRAME Installing V-Ripper Extensions or Wings 1700 and 2200: 1. Install outer wing frames using ¾” x 2" GR8 bolts (1) and locknuts (2) 2200F and 2500: 1. Place inner v-ripper frame and outer v-ripper frame on ground beside each other. 2. Connect the two v-ripper frames using 17" v-ripper hinge pin (3). 3. Insert bolts (4) and locknuts (5) to hold hinge pin in place. 4. Install both inner and outer v-ripper frames using ¾” x 2" GR8 bolts (1) and locknuts (2). 5.
ASSEMBLY ASSEMBLY V-RIPPER WING CYLINDER (2457104) 3” X 8” Remove cylinder pins from cylinder, discard pin from rod end of cylinder, it will be replaced with a different pin in a later step. Remove shipping plugs from cylinder hydraulic ports. 1. Insert 90º elbow fitting (10) into cylinder ports, make sure the ports are on the same side of cylinder. You may have to move steel plug to allow fittings to be installed on the same side of the cylinder.
ASSEMBLY Connecting Disc Frame - 1700 & 2200 ASSEMBLY Bolt on outer disc frame rails to main disc frame using 5/8” x 2” GR8 bolts(31607H8C) and locknuts(00695100). EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY Connecting Inner & Outer Disc Folding Assemblies 2200F & 2500 ASSEMBLY Inner and outer disc folding wings are already assembled together at factory. Bolt inner and outer folding assembles to main disc frame using 5/8” x 2” GR8 bolts(31607H8C) and locknuts (00659100). NOTE: See detailed picture, (right), on how to properly line up extensions or wings to disc frame. Always tighten down center plate first in order to make sure outer plates line up properly. NOTE: Torque to 225 ft.
ASSEMBLY ASSEMBLY EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY Disc Wing Cylinder (2467105) 3 ½” X 10 1. Remove cylinder pins from cylinder discard pin from rod end of cylinder, it will be replaced with a different pin in a later step. 2. Remove shipping plugs from cylinder hydraulic ports 3. Insert 90º elbow fitting (1937156) into cylinder ports 4. Connect hydraulic cylinder base to inner disc wing frame by reusing cylinder pin provided with cylinder. 6. NOTE: Over extension of linkage may result in tearing out hinge lugs on disc wing. 7.
ASSEMBLY ASSEMBLY FOLDING WING HOSE SCHEMATIC EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY RUN FOLDING WING HYDRAULIC HOSES (2200F or 2500) NOTE: While running hydraulic hoses it may be helpful to lay out all hoses to each location before installing. It may also be helpful after laying out hoses to remove the color markings from each end of one hose in each set of two.This will be helpful when connecting hoses to cylinders and fittings for proper function. Example: Hoses with markings to base end of cylinder and hoses with no markings to rod end of cylinder. 1.
ASSEMBLY ASSEMBLY COIL TINE HOSE SCHEMATIC EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY RUN COIL TINE HYDRAULIC HOSES (2200F or 2500) NOTE: While running hydraulic hoses it may be helpful to lay out all hoses to each location before installing. It may also be helpful after laying out hoses to remove the color markings from each end of one hose in each set of two.This will be helpful when connecting hoses to cylinders and fittings for proper function. Example: Hoses with markings to base end of cylinder and hoses with no markings to rod end of cylinder. 1.
ASSEMBLY ASSEMBLY INSTALLING DISC GANGS - 1700 EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY INSTALLING DISC GANGS - 2200 ASSEMBLY EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY ASSEMBLY INSTALLING DISC GANGS - 2200F EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY INSTALLING DISC GANGS - 2500 ASSEMBLY EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY ASSEMBLY DISC GANG PLACEMENT EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY DISC GANG INSTALLATION 1. 1.Mount gang tubes to disc frame.NOTE: Refer to Assembly Section pages 3-10 through 3-13 for proper placement of discs. 2. 2.Install disc gang pivot pin (11) and spacer plate (10) and retain with 3/8” NC x 1 1/4” PL5 bolt and 3/8” top locknut. 3. Install anti-rotate blocks (6) using 1" NC x 2" PL8 (4) and 1" lockwasher (5). Torque to 750 ft.-lbs. 5. Place disc gang on ground with the C-cushion facing forward and the scrapper bar upwards. 6.
ASSEMBLY ASSEMBLY EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY INSTALL SHANK MOUNT PLATES AND SHANKS TO V-RIPPER FRAME 1. Place shank mount plates (1) on top of v-ripper frame. NOTE: Center shank mounts plates are square and different from others. 2. Align shank mount plates with correct holes in frame to achieve desired shank placing. 3. Install lower mount plate on bolt end and retain with ¾” locknut (3) INSTALL SHANKS Support shank assembly with strap or chain connected to top pull arm. Align holes in shank mount with shank mount plates. 4.
ASSEMBLY ASSEMBLY SHANK MOUNT PLATE ALIGNMENT EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY COIL TINE LEVELER MOUNT PLATE ALIGNMENT ASSEMBLY EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY ASSEMBLY COIL TINE LEVERLER EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY INSTALLING SHANK MOUNT TUBES 1. Place leveler mount plates (11) on top of V-ripper frame. 2. Place mid mount light brackets (18) on top of the inner mounts. (All models) 3. Place mid mount light brackets (18) on top of the outer mounts. (2200F & 2500) 5. Install lower mount plates (11) on bolt end and retain with 3/4” lock washer (10) and 3/4” lock washer (10)and 3/4” nut (9). 6. Align holes on mount extension (2) with holes on the inner two mount plates. 7.
ASSEMBLY ASSEMBLY COIL TINE LEVERLER (1700) EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY INSTALLING COIL TINE LEVELER (1700) 1. Attach inner cross tube(1) to coil tine assemblies and retain with 5/8” x 1 1/2” bolts (6) and 5/8” lock nut (7). Note: Coil tine angle is set by which bolt hole you select. (See diagram 3-26) 2. Lift coil tine assembly to end of Wdmt short mount tubes and retain with U blots (3) and 5/8” locknut (7). Two U-bolts will be used per mount tube. Note: For proper spacing there should be 10" between rear middle tines.
ASSEMBLY ASSEMBLY EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY INSTALLING LIGHT KIT UPRIGHTS AND LIGHTS NOTE: It may be easier to assemble light uprights using a bench vise before installing light assembly to mounting brackets on machine. NOTE: Light mount strap (12) is only used if coil tine is not attached. 5. Install wiring harness wishbone (00726963) to SMV sign mount using bolt (3263N6C) and retain with locknut(329023C). 6.
ASSEMBLY ASSEMBLY HOSE TIE DOWN 1. Zip-tie two orange banded hoses (2467204) to hose retainer (2). 2. Zip-tie two red banded hoses (2467206) and two green banded hoses (2467207) to hose retainers (1 & 2). 3. Zip-tie two yellow banded hoses (2467202) and two green banded hoses (2467203) two hose retainers (3). EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY HOSE SCHEMATIC ASSEMBLY EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
ASSEMBLY Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. ASSEMBLY Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately. (SG-5) Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued.
ASSEMBLY DEALER ASSEMBLY PREPARATION CHECKLIST FOR THE EARTH MASTER Item All parts are assembled or accounted for.
OPERATION SECTION Operation Section 4-1
OPERATION M&W EARTHMASTER 1700, 2200, 2200F & 2500 OPERATION INSTRUCTIONS OPERATION The tillage implement is manufactured with quality material by skilled workers. This implement is ideal in horticultural, agricultural, or commercial applications, especially for landscapers, rental yards, vineyards, vegetable farms, and nurseries. The implement is equipped with protective deflectors to prevent objects being thrown from the implement by the blades, however, no shielding is 100% effective.
OPERATION 1. Standard Equipment and Specifications 2200 Point Options Disc Angle Adjustment Disc Lift Travel Disc Gang Tube V-Ripper Frame Cross Section Disc Blade Spacing Tires Approx. Weight 3 Degree-18 Degree 10-3/4” 5” x 5” 8” x 14-1/2” 7-1/2” 14 x 16.1 12 ply 12,328 lbs 29’-6” 22’ 87-3/4” 21’-5” 22’ 34” 17” 16 Std Parabolic or Maximum residue retention 2-1/2” Straight point,8” wing point 3 Degree-18 Degree 10-3/4” 5” x 5” 8” x 14-1/2” 7-1/2” 14 x 16.
OPERATION 2. OPERATOR REQUIREMENTS OPERATION Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
OPERATION 3. TRACTOR REQUIREMENTS The tractor used to operate the implement must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the implement’s rated speed while traveling at a ground speed between 4-1/2 to 6 MPH. Operating the implement with a tractor that does not meet the following requirements may cause tractor or implement damage and be a potential danger to the operator and passersby.
OPERATION 4. Tractor Horsepower The power required to operate an implement is determined by the tractor PTO horsepower. For most operating conditions, implement requires a tractor with at least 25-35 HP per shank. Operating the implement with a tractor that does not have adequate power may damage the tractor engine. Exceeding required HP may cause implement damage by overpowering the unit in heavy cutting conditions. OPERATION 4.
OPERATION Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) 5.2 Dismounting the Tractor Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accumulated on the steps or hand rails. Use all handrails and steps for support and never rush or jump off the tractor.
OPERATION 6. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. OPERATION Essential Tractor Controls: • Locate the light control lever. • Locate the engine shut off control. • Locate the brake pedals and the clutch. • Locate the PTO control.
OPERATION Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) 7.1 Connecting the Implement 3. Board the tractor and start the engine. Back the tractor to the unit aligning the drawbar hitch hole with the unit hitch clevis. Turn off the tractor engine, set the parking brake, place the tractor in park, and dismount. 4.
OPERATION 8. SETTING THE IMPLEMENT OPERATION 8.1 Setting the Tillage Equipment 1. Disc Gang Angle a. The Disc Gang angle can be varied from 3° to 18° in 3° increments. The lower settings will leave largeramounts of residue on the surface while the higher settings will bury and mix more soil with the residue. b. To make adjustments:(1) Remove the lynch pin from the disc angle pin and remove the pin.(2) Slide the disc gang tube forward or rearward until the Slide block aligns with the correct hole.
OPERATION 2. Shank Depth a. The shanks are designed to operate at 8-16 “ deep. See diagram for depth settings. Please note thatthe settings are approximate depending on your field conditions. Be sure to verify the shank depth in thefield with some measuring device. b. To make adjustments (1) Make sure the unit is fully raised and all transport locks are properly installed. EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc.
OPERATION 3. Disc Depth c. The Disc depth is hydraulically controlled. Stops can be placed on the disc lift cylinder to limit the discdepth setting. Generally speaking the deeper the disc the less residue will be retained on the fieldsurface. In addition, deeper disc depths will require greater horsepower from your tractor. d.
OPERATION 4. Mainframe Level a. The Front and rear mainframe should be level front to rear when operating in the field. b. To make adjustments 1. Observe the unit while operating in the field, noting the levelness (front to rear) of the entireunit. a. Extending the turnbuckle will Lower the front of the Earthmaster b. Retracting the turnbuckle will raise the front of the Earthmaster EM 1700,2200,2200F,2500 04/09 © 2009 Alamo Group Inc. Operation Section 4-13 OPERATION 2.
OPERATION OPERATION 5. Transport Locks a. Always install the Transport Cylinder stops on the Earthmaster before transporting the Earthmasteron the road. 6. 6. Hydraulics/ Sequence Valve a. a. The sequence valve comes factory set to activate at 1800 PSI. b. b. When hydraulic pressure is applied to the main lift circuit the main lift cylinders on the axle will beginto lift the unit.
OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations.
OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. • OPERATION • • • • • • • • Ensure the manual canister is secured to the equipment with the operator’s manual inside. Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals.
OPERATION • • Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks.
OPERATION OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: Shift ________________ ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION 10. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following.
OPERATION 10.1 Starting the Tractor OPERATION The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 10.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition.
OPERATION 10.4 Driving the Tractor and Implement Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and unit. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
OPERATION 11.1 Foreign Debris Hazards OPERATION Before operating, inspect the area to make sure there are no foreign objects that the implement knives could hit or become entangled with. Remove all foreign objects and debris. If objects are too big to remove, mark them clearly and be sure to prevent the implement blades from contacting them. If you hit a solid object or foreign debris, stop the implement and tractor at once. Immediately idle the engine speed and disengage the PTO.
OPERATION 11.2 Operating the Implement Only operate the implement from the tractor operator’s seat with the seatbelt securely fastened. The tractor must be equipped with a ROPS in the raised position or a ROPS cab. The implement is designed for horticultural, agricultural, or commercial applications cultivation. Maintained knives will produce a better cultivation and require less power.
OPERATION Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor: -Equip the Tractor with a fire extinguisher in an accesible location. -Do Not operate the Mower on a Tractor with an underframe exhaust. -Do Not smoke or have an open flame near the Mower and Tractor. -Do Not drive into burning debris or freshly burnt areas. OPERATION -Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
OPERATION 13. IMPLEMENT STORAGE Properly preparing and storing the implement at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • • • • • • It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid implement and/ or tractor damage.
OPERATION OPERATION Before transporting the tractor and implement, idle the tractor engine, disengage the PTO and wait for all implement moving parts to come to a complete stop. Once all implement parts are completely stopped, raise the implement to transport height. NOTE: When raising the implement, maintain 1” clearance between the driveline and implement deck. If additional implement deck height is needed for transport, disconnect the driveline from the tractor and secure its end to the implement deck.
OPERATION Make sure that all tractor flashing warning lights, headlights, and brake/tail lights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models are only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models.
OPERATION 14.2 Hauling the Tractor and Implement OPERATION Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required.
MAINTENANCE SECTION Maintenance Section 5-1 © 2009 Alamo Group Inc.
MAINTENANCE GENERAL MAINTENANCE 1. Grease disc gang bearings daily. 2. Grease cylinder pins every 8 hours. 3. Grease lift wheels strut pivots every 8 hours. 4. Grease automatic reset shanks every 8 hours if Earthmaster is equipped with them. MAINTENANCE 5. Keep disc gang bolt tight. Torque to 800-850 ft./lbs. Check all bolts for tightness periodically. 6. Keep tire inflated to 45 PSI. 7. Check wheel lug bolts after first 4 hours of use and tighten if necessary. Check periodically. 8.
M&W LIMITED WARRANTY 1. 2. LIMITED WARRANTIES 1.01. M & W warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
TO THE OWNER/OPERATOR/DEALER In addition to the standard Limited Warranty shown on the facing page, M & W also provides: 1.) A FIVE-YEAR (60 months) LIMITED WARRANTY* on GEARBOX components provided they have been properly maintained† and have not been subjected to abuse or mis-use except as limited below. * WARRANTY LIMITATIONS - GEARBOX A) Warranty is ONE-YEAR (12 MONTHS) for Seals (After one year, seals are considered to be WEARING PARTS and replacement is the users' responsibility.
EARTHMASTER 1700-2500 TILLAGE EM 1700.2200,2200F,2500-SOM-04/09 Printed U.S.
