595 LOADER Part No. F-4124C Published 01/11 OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover RHINO ® 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com © 2011 Alamo Group Inc. $0.
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START! Read the safety messages on the implement and shown in your manual.
Table of Contents SAFETY SECTION ........................................................................................ 1-1 General Safety Instructions and Practices ........................................................................................................ 1-2 Operator Safety Instructions and Practices ...................................................................................................... 1-4 Equipment Operation Safety Instructions and Practices ...............................
Loader Storage ............................................................................................................................................... 4-37 Transporting the Tractor and Implement ......................................................................................................... 4-38 Transporting on Public Roadways .................................................................................................................. 4-40 Hauling the Tractor and Implement ............
SAFETY SECTION Safety Section 1-1
SAFETY General Safety Instructions and Practices SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) Never allow children or other persons to ride on the Tractor or Implement.
SAFETY Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision.
SAFETY Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. (SG-32) Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing.
SAFETY Equipment Operation Safety Instructions and Practices This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
SAFETY DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition. (SG-36) Keep bystanders 10 feet away from the tractor and loader while operating.
SAFETY Do not let the loader or attachment contact electrical power lines. Contact with electrical power lines can result in serious injury or electrocution. If the loader attachment contacts a power line remain in the tractor seat until the power has been shut off. Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution. (SL-09) SAFETY Store the grapple bucket or bale spear attachment with the point(s) on the ground.
SAFETY Do not use an attachment that is not securely attached to the quick hitch, The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders. Rotate both hitch pin levers down to the locked position. You should feel a firm resistance when locking the levers down. The pins must extend through the slots in the bottom of the attachment bracket. • Examine the fit between the quick hitch and the bottom of the attachment bracket.
SAFETY Know before you DIG. Call 888-258-0808 and request that all buried utilities locations be identified before digging in unfamiliar ground. Do not let the loader or attachment contact buried electrical power lines, utilities or gas lines. Contact with electrical power lines can result in serious bodily injury or electrocution. If the loader contacts a power line, remain in the tractor seat until the power has been shut off.
SAFETY Never leave the Implement and Power Unit unattended while the Implement is in the raised position. Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (SPU-3) Your driving vision may be reduced or impaired by the tractor, cab, or implement.
SAFETY Connecting or Disconnecting Implement Safety Instructions and Practices Do not stand or allow bystander or coworkers between the loader and the tractor while installing or disconnecting the loader from the tractor. Keep hands and body clear of the loader and the loader mounts. Serious injury or death can result from a person being crushed between the tractor and loader. (SL-03) SAFETY Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised.
SAFETY Transporting Safety Instructions and Practices Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
SAFETY Lower the loader to the bed of the truck or trailer when transporting the tractor and loader with a truck. Measure to ensure the transport height does not exceed the legal limits. Contact with overhead obstructions or power lines can cause property damage or serious injury. (SL-34) SAFETY In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key.
SAFETY Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SL-36) Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. (SG-20) Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
SAFETY Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-38) SAFETY Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised. Serious injury could result from crushing or pinching by the loader or attachment.
SAFETY Decal Location NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals. SAFETY 1595 01/11 © 2011 Alamo Group Inc.
SAFETY SAFETY ITEM PART NO. QTY LEVEL DESCRIPTION 1. 49696 1 LOGO Rhino, Left 2. 51448 1 LOGO Rhino, Right 3. 53469 2 MODEL 15 5 4. 52740 1 WARNING Oil Leaks 5. 52203 1 WARNING Lock Valve in Transport 6. 52204 1 INSTRUCT Loader Positions 7. D469 1 WARNING Loader Safety 8. D468 2 DANGER Multi-Hazard 9. D471 1 WARNING Handling Bales 10. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast 11. 00776031 1 __________ Canister, Operator’s Manual 12.
SAFETY Decal Description Rhino, Left SAFETY P/N 49696 Rhino, Right P/N 51448 1595 P/N 53469 1595 01/11 © 2011 Alamo Group Inc.
SAFETY SAFETY WARNING! - DO NOT operate with oil leaks. -Inspect hoses regularly. Failure to inspect and replace worn hoses may allow them to rupture suddenly and violently, resulting in serious bodily injury or death from scalding, fire burn injury, or oil penetration. -Frayed, torn or crimped hoses may rupture and spray hot oil on operator causing serious injury. Oil may spray on hot tractor parts and catch fire resulting in severe injury, burn or death.
SAFETY Loader Safety D469 Crushing Hazard, Electrocution Hazard, Falling Hazard. D468 Crushing Hazard D471 1595 01/11 © 2011 Alamo Group Inc. Safety Section 1-21 SAFETY -Read, understand and follow the operation, warning, and safety instructions in the Operator’s Manual. -Equip tractor with ROPS (Roll Over Protection System) before installing or operating the loader. -Operate Loader only from operator’s seat with the seatbelt securely fastened around you.
SAFETY DANGER! - Use ROPS and seatbelt at all times. Add recommended rear ballast. Operate tractor at low speeds. Failure to comply may result in serious injury or death. SAFETY D470 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 1595 01/11 © 2011 Alamo Group Inc.
SAFETY WARNING! - Crushing Hazard. (Located on the Quick Attach Device Only) P/N D516 1595 01/11 © 2011 Alamo Group Inc. Safety Section 1-23 SAFETY -To Avoid Serious Injury or Death Make sure attachment is securely attached to the loader. See Operator’s Manual for instructions. -Lock both levers down. Make sure pins are adequately extended through slots at the bottom of the attachment bracket and the tapered side of pin is firmly seated against attachments slots.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations SAFETY U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
INTRODUCTION SECTION Introduction Section 2-1
INTRODUCTION INTRODUCTION This 1595 Loader is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Front End Loader using standard and optional equipment.
INTRODUCTION Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) Never walk or work under any raised boom or bucket. The Boom could fall and cause serious bodily injury or death. Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands. Unload all hydraulic actuators prior to performing any maintenance.
INTRODUCTION INTRODUCTION The RHINO 1595 Loader is designed for four-wheel drive tractors. They are intended to lift only loose materials that will fit in the bucket. All cylinders are double-acting. Parking stands support loader so tractor can be “driven in” for quick attaching. Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). 1595 01/11 © 2011 Alamo Group Inc.
ASSEMBLY AND CONNECTING THE LOADER SECTION Assembly Section 3-1
ASSEMBLY Dismounting and Mounting Mid-Mount Loader To avoid injury during installation of loader, do not allow bystanders within 10 feet of loader or attachment. Always have a heavy attachment, such as a bucket mounted on loader when it is removed from tractor. ASSEMBLY Always use a drift hammer made of non-sparking material (a shot-filled mallet is recommended) to install or remove pins. A steel hammer or drift could generate flying metal fragments and result in injury.
ASSEMBLY Do not use an attachment that is not securely attached to the quick hitch, The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders. Rotate both hitch pin levers down to the locked position. You should feel a firm resistance when locking the levers down. The pins must extend through the slots in the bottom of the attachment bracket. • Examine the fit between the quick hitch and the bottom of the attachment bracket.
ASSEMBLY Proper Rear Ballasting and Wheel Spacing ASSEMBLY Spread front wheels to maximum distance. Spread rear wheels to maximum distance. Add rear wheel weight, rear ballast box or implement. Make sure there is 25% of total weight on rear axle. 1595 01/11 © 2011 Alamo Group Inc.
ASSEMBLY Dismounting the Loader NOTE: Do not relax bucket Cylinders. 5. Set parking brake. Rotate parking stands from storage position by removing lynch pins and clevis pins. Reinstall clevis pins and lynch pins when parking stands are in operation position (See Figure Asm-L-0001). 6. Remove lynch pins and 1” hitch pins from loader upright. 7. Start tractor engine and release brakes. Retract bucket cylinders to allow parking stands to contact ground.
ASSEMBLY Mounting Loader ASSEMBLY Mounting is basically reverse of dismounting. To avoid injury during installation of the loader attachment, do not allow bystanders within 10 feet of loader or attachment. 1. Slowly drive tractor into loader approximately 6” from loader mounts. Shut off tractor engine and set parking brake. 2. Connect hydraulic hoses. Make sure couplers are clean before connecting together. 3. Start engine and release parking brake. Make sure lift cylinders are extended 6” to 8”.
ASSEMBLY Assembling Quick Attach Device Installing Quick Attach Device 1. Fasten quick attach device to lower boom arms and bucket tilt cylinders using 1”x4-3/8” anti-rotation pins, 3/8” x 3/4” shoulder bolts, and 3/8” lock nuts (supplied with loader). Figure Asm-L-0014 2. Attach bucket leveling rod indicator (supplied with loader), to outside of right ear on quick attach as shown. Figure Asm-L-0014. Secure bucket leveling rod indicator with two 1/8” x 1” cotter pins (supplied with loader).
ASSEMBLY Connecting the Attachment ASSEMBLY When Connecting an Attachment to the Loader Quick Hitch 1. Be sure both quick hitch pin levers are in the unlocked position, with the levers pointing up. Tilt the loader quick hitch forward, drive the loader into the attachment bracket and engage top of the quick hitch into the top of the attachment bracket. 2.
ASSEMBLY 5. On level ground, tilt the attachment down 90 degrees and lower it to the ground. Lower the loader further to slightly raise the front of the tractor of the tractor off the ground. Drive the tractor in reverse while the attachment is on the ground for 20-30 feet to insure the attachment does not disconnect. If the attachment disconnects during this process, discontinue the use of attachment and contact your dealer. Plumbing Hydraulic Valve 1.
ASSEMBLY Attaching Valve Mounting & Valve 1. Attach valve mounting stand on inside of right mid mount using M10 x 45 mm bolts, lockwashers, and hex nuts. 2. Attach valve to valve mounting stand with M8 x 50 mm bolts, lockwashers, and hex nuts. AsmP-L-0001 ASSEMBLY Attaching Tractor Hydraulic Block 1. Remove cover from tractor hydraulic area located under foot rest on right side of tractor. Align attaching holes in tractor with holes in hydraulic block.
ASSEMBLY Plumbing Loader to Control Valve 1. Install Hoses onto boom oil tubes. Install and tighten one at a time from the bottom up. Loosening the closest oil line clamp will ease installation. 2. Install large identification dust plugs onto free ends of hoses. Slide hose sleeve over hoses. Install female quick couplers onto free ends of hoses. 3. Connect hoses from upper two boom oil lines to right male couplers on valve. Connect lower two boom oil lines to left male quick couplers on valve. 4.
OPERATION SECTION Operation Section 4-1
OPERATION RHINO 1595 LOADER OPERATION INSTRUCTIONS OPERATION READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
OPERATION 1. Standard Equipment and Specifications • • • Capable of lifting as much as 1,655 pounds of material to a maximum height of 112”, the 1500 Series Loaders from Rhino maximize the value of your tractor by helping with a wide range of jobs. Each Loader package includes the basic loader, mounting brackets, hydraulic control valve and plumbing, grille guard and bucket. The Mid-Mount design allows rapid installation, letting you start to work as quickly as possible.
OPERATION 2. Operator Requirements OPERATION DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely.
OPERATION Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. (SG-31) Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material.
OPERATION OPERATION Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
OPERATION Tractor Requirements and Capabilities • • • ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt. Tractor Safety Devices .................... Slow Moving Vehicle (SMV) emblem, lighting, Tractor Ballast .................................. As required to maintain 25% of gross weight of tractor, loader and bucket load on rear tires 3.1 ROPS and Seat Belt 3.
OPERATION OPERATION To ensure tractor stability when operating add wheel ballast or rear weights to rear tractor tires. For better stability, use tractor with wide front axle rather than tricycle front wheels. Move wheels to the tractor manufacturer’s widest recommended settings to increase stability. If 3-Point hitch counterweights are used, they should be carried as low as possible at all times to maximize stability.
OPERATION Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Never grasp control levers when mounting the machine. (SBH-4) 4.2 Dismounting the Tractor BEFORE leaving the tractor seat lower the implement, set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop.
OPERATION 5. Starting the Tractor OPERATION Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
OPERATION 5.1 Pre-Operation Inspection and Service Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) 5.
OPERATION 5.3 Loader Pre-Operation Inspection/Service OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Do not operate this Equipment with hydraulic oil or fuel leaking.
OPERATION OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. • Ensure the manual canister is secured to the equipment with the operator’s manual inside. • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals.
OPERATION OPERATION HYDRAULIC LINE INSPECTION • Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. • Inspect the condition of the valve weldment. • Ensure fitting is properly connected • Inspect condition of bushings. OPS-L-0018_A Hydraulic Hoses BUCKET INSPECTION • Ensure all pins are in place. • Ensure each hydraulic cylinder is installed and retained correctly.
OPERATION Tractor PRE-OPERATION Inspection Tractor ID#______________________ Make____________________ Date___________________________ Shift_____________________ Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION FRONT END LOADER PRE-OPERATION Inspection Front End Loader ID#_______________Make____________________ OPERATION Date_____________________________Shift____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the Loader is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
OPERATION 6. Driving the Tractor and Loader This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
OPERATION Use extra care when turning or stopping. Allow for increased length and weight of added loader. The loader adds five to six feet of length in front of the tractor and significant weight. Allow extra distance when stopping or turning. Do not allow loader or attachment to contact solid objects. (SL-07) OPERATION Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement.
OPERATION 6.3 Driving the Tractor and Loader 6.4 Operating the Tractor and Loader Do not attempt to lift loads in excess of loader capacity. Operating loader on a hillside is dangerous. Extreme care is recommended. Keep bucket as low as possible. Use extreme care when piling material above 6 feet high. Material could shift and fall onto the operator or bystanders. The material could crush or suffocate the operator or bystander resulting in serious injury or death.
OPERATION The Boom is designed only to position and operate the Bucket which is attached to it. Never attempt to lift, pull, or push other solid objects with the boom or bucket. Serious injury could result from a structural failure when the Boom is used for purposes other than those for which it was designed. (SBH-9) Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you.
OPERATION Carry the loader and attachment low when transporting to reduce the potential of the tractor tipping over. Transport on slopes only at slow speeds and use gradual turning angles. Tractor wheel contact with any wash out, drop off or ground obstruction with a raised loader could result in the tractor tipping over and causing serious injury.
OPERATION Do not operate the loader from the ground. Operate the tractor and loader only while seated in the tractor seat with the seatbelt fastened. The loader could fall crushing a person resulting in serious injury or death. (SL-16) OPERATION Use extreme care when piling material above 6 feet high. Material could shift and fall onto the operator or bystanders. The material could crush or suffocate the operator or bystander resulting in serious injury or death. (SL-17) Know before you DIG.
OPERATION Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor. Make sure you can clearly see bystanders, ditches, steep slopes, drop-offs, overhead obstructions, power lines, and debris or obstruction in the travel path. If you are unable to clearly see these types of items discontinue operating.
OPERATION OPERATION THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. The operator must read and understand the Safety and Operation Sections of the implement and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read. Never allow someone to operate the implement and tractor without complete operating instructions.
OPERATION Loaders wit 1-lever control, ease lever back toward you to lift and roll back bucket. With series valve, prevent loader stall by not lifting and rolling back at the same time. OPERATION Lift and roll back of bucket will increase efficiency because... 1595 01/11 © 2011 Alamo Group Inc.
OPERATION A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort. OPERATION NOTE: Do not be concerned if the bucket is not completely filled during each pass. Maximum productivity is determined by the amount of material loaded in a given period of time. Time is lost if two or more attempts are made to fill the bucket on each pass. LIFTING THE LOAD When lifting the load, keep the bucket positioned to avoid spillage.
OPERATION CARRYING THE LOAD Position bucket just below tractor hood for maximum stability and visibility, whether bucket is loaded or empty. When transporting the load, keep bucket as low as possible, to avoid tipping, in case a wheel drops in a rut. 1595 01/11 © 2011 Alamo Group Inc. Operation Section 4-27 OPERATION Use extreme care when operating loader on a slope, keep bucket as low as possible. This keeps center of gravity low and will provide maximum stability.
OPERATION DUMPING THE BUCKET OPERATION Lift bucket high enough to clear side of vehicle. Move tractor in as close as possible to side of vehicle, then dump bucket. LOWERING THE BUCKET After bucket is dumped, back away from vehicle while lowering and rolling back bucket. 1595 01/11 © 2011 Alamo Group Inc.
OPERATION OPERATING WITH FLOAT CONTROL During hard surface operation, keep bucket level and put lift control in float position to permit bucket to float on working surface. If hydraulic down pressure is exerted on bucket, it will wear faster than normal. LOADING FROM A BANK Choose a forward gear that provides sufficient ground speed for loading. Exercise caution when undercutting high banks. Dirt slides can be dangerous. Load from as low as possible for maximum efficiency.
OPERATION OPERATION Side cutting is a good technique for cutting down a big pile. If the pile sides are too high and liable to cause cave-in, use loader to break down the sides until a slot can be cut over the top. Another method for large dirt piles is to build a ramp approach to the pile. 1595 01/11 © 2011 Alamo Group Inc.
OPERATION It is important to keep the bucket level when approaching a bank or pile. This will help prevent gouging the work area. Use a slight bucket angle, travel forward and hold lift control forward to start the cut. Make a short 5 to 8 foot angle cut and break out cleanly. With bucket level, start a cut at notch approximately 2 inches deep. Hold depth by feathering bucket control to adjust cutting lip up or down. When front tires enter the notch, adjust lift cylinder to maintain proper depth.
OPERATION OPERATION Make additional passes until desired depth is reached. During each pass, use only bucket control while working depth. This will allow you to concentrate on controlling bucket angle to maintain a precise cut. LOADING LOW TRUCKS OR SPREADERS FROM A PILE For faster loading, minimize angle of turn and length of run between pile and spreader. Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes.
OPERATION BACKFILLING Approach pile with a level bucket. Leave dirt in bucket. Dumping on each pass wastes time. 1595 01/11 © 2011 Alamo Group Inc. Operation Section 4-33 OPERATION Poor methods actually move no more dirt and make it more difficult to hold a level grade. Do not use bucket in dumped position for bulldozing. This method, shown above, will impose severe shock loadings on dump linkage, bucket cylinder and tractor.
OPERATION OPERATION Operate tractor at right angles to ditch. Take as big a bite as tractor can handle without lugging down. Leave dirt which drifts over side of bucket for final cleanup. 1595 01/11 © 2011 Alamo Group Inc.
OPERATION Pile dirt on high side for easier backfilling on a slope. OPERATION HANDLING LARGE HEAVY OBJECTS 1. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended. 2. Handling large heavy objects can be extremely dangerous due to: • Danger of tractor rolling over. • Danger of upending tractor. • Danger of object rolling or sliding down loader arms onto operator. 3.
OPERATION 7.1 Operating Bale Spear (Optional Attachment) Operate the bale spear using extreme caution. Sharp points on bale spear can cause serious injury or death. Because of size and weight of large bales, extreme care must be taken in handling them. Be aware of force acting on stacked bales due to gravity and keep workers far from zones of potential hazard from shifting or falling bales. DO NOT ALLOW BYSTANDERS! OPERATION Keep bystanders 10 feet away from the tractor and loader while operating.
OPERATION Carry bales as low to the ground as possible to allow maximum visibility and avoid tipping. Park the tractor on a level surface, place the transmission in park or neutral and apply the parking brake, lower the attached implement to the ground, shut down the engine, remove the key, and wait for all motion to come to a complete stop before exiting the tractor. OPS-L- 0014 8. Loader Storage Never allow children to play on or around Tractor or Implement.
OPERATION 9. Transporting the Tractor and Implement OPERATION Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways.
OPERATION In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. (SG-39) Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area.
OPERATION 9.1 Transporting on Public Roadways OPERATION Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) Extreme caution should be used when transporting the tractor and implement on public roadways.
OPERATION 9.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 1595 01/11 © 2011 Alamo Group Inc. Operation Section 4-41 OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement.
OPERATION 10. Troubleshooting Guide POSSIBLE CAUSE POSSIBLE REMEDY Loader slow or will not lift and/or dump Hydraulic oil too heavy. Change to proper oil. Oil filter plugged. Hydraulic pump worn. Oil line restricted or leaking. Cylinder leaks internally. Faulty relief valve (tractor). Clean or replace filter. Repair or replace pump. Check all hoses and tubes for leaks, damage or restrictions. Replace damaged or restricted hoses or tube oil lines. Inspect, clean, repair or replace valve.
OPERATION TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Insufficient lift capacity Load is greater than boom lift capacity. Improper hydraulic pump operation. Internal lift cylinder leakage. Check loader specifications. Replace any worn parts and install a seal repair kit. See “Cylinder Service”. Repair or replace valve. operation. Excessive wear on cutting edge Bucket is riding on cutting edge instead of wear runners.
MAINTENANCE SECTION Maintenance Section 5-1
MAINTENANCE Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury. (SBH-13) MAINTENANCE READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) Always maintain the safety signs in good readable condition.
MAINTENANCE Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the fuel has evaporated. (SBH-49) Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges.
MAINTENANCE Lubrication Information Before operating your Loader, take the time to inspect and repair any damage to the machine or tractor. Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation. MAINTENANCE . Lubricate all twelve grease fittings: one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinders. NOTE: Fully retract bucket to a comfortable height to grease bucket/loader boom joint.
MAINTENANCE Daily Checks Regular maintenance of your loader and hydraulic system will insure maximum loader efficiency and long life. 1. Check fluid level of tractor hydraulic system before starting each days operation. If necessary, add hydraulic oil as recommended in your tractor operators manual. 2. Inspect all pivot pins for wear. Make certain cotterpins are installed to retain each pivot pin. 3. Check all bolts for tightness. 5.
MAINTENANCE Lift and Bucket Cylinder Disassembly 1. Hold cylinder tube (13) stationary and use a spanner wrench to unscrew cylinder head (4). 2. Pull shaft (1), with all assembled parts, out of cylinder tube (13). 3. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft. MAINTENANCE 4. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10). 5.
MAINTENANCE Storage Never crawl under or allow children to play around or on a loader that is disconnected from the tractor. The loader could fall crushing a person resulting in serious injury or death. (SL-13) Only disconnect and store the loader on firm flat ground. Make sure the loader stands are properly installed and rest on firm ground or support blocks. If the stands sink or fail, the loader could fall causing serious injury.
MAINTENANCE MAINTENANCE 3. Do not remove attachment from stored loader. 4. Do not allow children to play on or around loader. 1595 01/11 © 2011 Alamo Group Inc.
MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text. RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL* 1595 01/11 © 2011 Alamo Group Inc.
MAINTENANCE MAINTENANCE 1595 01/11 © 2011 Alamo Group Inc.
MAINTENANCE MAINTENANCE 1595 01/11 © 2011 Alamo Group Inc.
R H I N O LIMITED WARRANTY 1. 2. LIMITED WARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1.
1595 LOADER 1595-SOM-01/11 Printed U.S.
