Service and installation instructions AiSight Aion Gertraudenstraße 10-12, 10178 Berlin Email: info@aisight.de Phone: +49 (0) 30 40363399 V1.
Summary Summary 2 Introduction 3 1. Definitions and Glossary 3 2. Proper Handling 5 3. 1.1. Caution and Warnings 6 1.2. Risk Assessment 6 1.3. Compliance 6 1.3.1 FCC Compliance Statements 6 1.3.2 ISED Compliance Statements 7 Service and installation instructions 8 3.1. Mounting 8 3.2. Powering 10 3.2.1. Powering with the AC Power Supply 11 3.2.2. Powering with DC cable 11 3.2.3. Cable Management 11 3.3. 4. Connecting 13 3.3.1. Required parts 13 3.3.2.
Introduction Aion measures vibration, geomagnetic, and temperature data of your machine. The sensor picks up the vibration data of your machine which is then sent to our cloud. As a result, we can detect anomalies and faults in your machine and prevent bigger failures. Once a significant fault is detected you will get notified and you will be able to repair the damage in time without needing to stop the full production.
This manual contains the requirements for the correct installation, provisioning, and operation of Aion designed for the sole purpose of condition monitoring. The Aion is designed for, and must only be handled and installed by trained personnel. Not following this manual may cause malfunction of the sensor node, unprecise anomaly detection, damage to the machines and to the environment.
2. Proper Handling Proper handling of AiSight Aion Sensor Node is critical to prevent any damage.
1.1. Caution and Warnings Caution indicates a hazard that could cause minor personal injury, or property damage if ignored. A warning indicates a hazard that could cause severe personal injury, death, or substantial property damage if ignored 1.2. Risk Assessment !! The risk assessment of the sensor is based on the CENELEC GUIDE 32 and it can be shared. Please contact AiSight if you need any further information. 1.3. Compliance 1.3.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver.
3. Service and installation instructions In order to successfully install Aion and directly read the data on the AiSight dashboard three steps are needed: 1. Mounting: Mount Aion on the desired machinery 2. Powering: Connect Aion to power 3. Connecting: Provision the sensor to wifi 4. Operating. Read data from AiSight Dashboard The steps that MUST be performed by qualified personnel are 1. Mounting and 2. Powering. ! 3.1. Mounting The Aion is a three axial vibration and geomagnetic sensor.
The first step is to identify the ideal mounting position on the machine. As we are measuring the vibration of the machine and we rely on very good transmission of the data it is not recommended to attach the sensor anywhere on the machine. Ideally, if a probable failure location is known, it is recommended to place the sensor as close as possible to it. Steps 1. Identify the best monitoring position on the machine 2. Start by cleaning the surface of your machine with the cleaner and the cloth.
3.2. Powering Two options to power up the sensor can be used depending on how the customer prefers and how the contract between the two parts was agreed. The first option is to use the custom AC power supply compatible with the product, the TRE25R240 with 3m long cable and female M8 4 pin connector, as shown in Figure 4.3. Figure 4.
Only authorized and technically trained personnel should handle and install the power supplies and cables, specifically when access to panels and switchboards are necessary. 3.2.1. Powering with the AC Power Supply ! The TRE25R240 power supply accepts voltage levels from 90 to 264 VAC, with a maximum input current of 0.7 A. Overcurrent protection and exclusive breakers can be set by the user if required. The power supply will be provided either with a fixed or pluggable European plug (CEE 7).
or fixed machines parts are present, the cable can be attached to them by using cable ties. If there is no support or existing cables, cable tie holders can be installed in flat surfaces. Ensure the surface is clean and degreased before installing adhesive cable tie holders. Once the cable is close to the sensor mounting point, some safety precautions must be taken to provide enough distance from any moving parts (i.e. shafts, belts).
3.3. Connecting This session describes the requirements and steps for provisioning the sensor node. 3.3.1. ● ● ● ● ● Aion Sensor Node AC Power Supply or 24V Power Cable Apple Iphone or Ipad with enabled bluetooth connectivity Provisioning Application (App) provided by AiSight Wi-Fi router with internet connection or Wi/Fi cellular gateway 3.3.2. ● ● ● ● Required parts Sensor Node Overview Protocol: IEEE-802.11B/G/N (802.11N up to 150 Mbps).
Figure 4.5. Sensor node connected to power and ready to be provisioned Open the app and make sure the Bluetooth connections are allowed and click on Provision Device, as shown in Figure 4.6(a). The app will scan for all available devices in range. The devices will be shown in a list as shown in Figure 4.6(b). Observe the node serial number on its lid and choose the matching number in the app. Gertraudenstraße 10-12, 10178 Berlin Email: info@aisight.de Phone: +49 (0) 30 40363399 V1.
(a) (b) Figure 4.6. (a) Initial screen and (b) list of available sensors After selecting the proper node, the app will communicate with it and scan available WiFi networks in range and display them as shown in Figure 4.7(a). Select the network that will be used for the nodes. Insert the network password, as shown in Figure 4.7(b). Gertraudenstraße 10-12, 10178 Berlin Email: info@aisight.de Phone: +49 (0) 30 40363399 V1.
(a) (b) Figure 4.7. (a) Available Wi-Fi selection (b) Screen for password insertion Once the password is inputted, the app will move to the next screen, Figure 4.8. Initially, the app will confirm that it sent the credentials to the sensor node and, if everything is correct, confirm the Wi-Fi connection. Gertraudenstraße 10-12, 10178 Berlin Email: info@aisight.de Phone: +49 (0) 30 40363399 V1.
Figure 4.8. Screen confirming the connection of the sensor with the Wi-Fi. By clicking on the OK button, the user can start the provisioning process for the next sensor node in range. The sensor node should now change its colour to yellow as soon as connected to the Wi-Fi and shortly after turning green confirming the connectivity with our platform in the cloud, as shown in Figure 4.9.
Figure 4.9. Sensor node provisioned and connected to the Wi-Fi Gertraudenstraße 10-12, 10178 Berlin Email: info@aisight.de Phone: +49 (0) 30 40363399 V1.
4. Notes and Version Control This is the latest version of the documentation. We are open to corrections and improvements. All the suggestions on how to improve the service and installation must be sent to info@aisight.de Version Date Approved by Reason/Changes 1.1 22.06.2022 Alberto Rinaldi Part “Compliance” reviewed 1.0 09.02.2021 Alberto Rinaldi Initial version Gertraudenstraße 10-12, 10178 Berlin Email: info@aisight.de Phone: +49 (0) 30 40363399 V1.
