Instruction manual

AM.11.100e edition 1.4

Chapter 4: Servicing in the Maintenance Base 33

How to replace the cable set assembly

Only use ADB cable sets. Usage of substitutes voids the warranty.

To replace the cable set assembly, proceed as follows:

Step Action

Open the light assembly ( see page 25).

Remove both screws (F7) and the wire clamp (F6).

Cut the fast-on connectors (F2) from the cable assembly (F8).

Pull the cable assembly out of the inner cover and discard the grommets

(F5).

Bring the new ADB cable assembly through the wire clamp (F6)

CAUTION: One wire per hole.

6 Put a new wire grommet (F5) on each of the wires, taking care of the

direction (the smaller diameter into the inner cover recesses).

Introduce the wires in the inner cover (F3).

Reinstall the wire clamp (F6) by means of both screws (F7).

Do not torque down the screws entirely at this step.

Remove the insulation of the wires over about 5 mm.

Crimp on new fast-on connectors (F2- ADB CN 6111.87.140) and

connect to the terminals. Adjust the wires inside the inner cover.

Torque the screws (F7).

Refer to the table table “Screws Overview” page 44 for the tool to use

and the torque to apply.

ADB cable sets

Procedure

F8 / F2