WirelessAIR MN-772 • (061410) • ECR 7775 Advanced Integrated Remote Gen 3 Kit 72000 Automatic Leveling Digital On-Board Compressor System INSTALLATION GUIDE For maximum effectiveness and safety, please read these instructions completely before proceeding with installation. Failure to read these instructions can result in an incorrect installation.
TABLE OF CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 System Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Important Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Hardware & Tools Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation Diagram . . . . . . .
WirelessAIR Introduction The purpose of this publication is to assist with the installation, maintenance and troubleshooting of the WirelessAIR System. It is important to read and understand the entire installation guide before beginning installation or performing any maintenance, service or repair. The information here includes a hardware list, step-by-step installation information, safety information and a troubleshooting guide.
WirelessAIR Hardware and Tools Lists HARDWARE LIST Item Part # Description................................Qty A 26558 Manifold...............................................1 B 73002 C 10928 D 26514 E 16092 Hardware Pack F 21839 G 21240 H 20946 I 11060 J 17173 K 17428 Display.................................................1 Battery, AAA........................................3 Electrical Harness................................1 12V Compressor with Filter......
WirelessAIR Relay Schematic Reference: To Battery Ground A Ignition PWR - Join Input Fused Ignition 30 85 86 87 Filter Compressor Signal from Manifold Fused Ignition Must be 2.
WirelessAIR AL004 O N R or S 15 AMP Fuse + M Existing Fuse P or Q (Attach to un-fused side of Ignition Powered Auxilliary Fuse) U H * * Inflation valves are provided with the base kit and are intended to be used for emergency inflation. E RIGHT REAR H U Compressor Filter Compressor Relay For Reference Only Not included in kit F Compressor Ground LEFT * G fig.
WirelessAIR Installation - Electrical Schematic AL012 (YW-16GA) SYNC INPUT AL004 (PK-16GA) IGNITION AL005 (BK-16GA) GROUND AL006 (GY-16GA) COMP SIG Wire Color (1st & Last Letter) Wire Size + AL004 (RD-10GA) IGNITION VEHICLE BATTERY AL004 (RD-10GA) IGNITION AL006 (GY-16GA) COMP SIG AL004 (RD-16GA) IGNITION - Circuit Function 15A IGNITION SOURCE AL007 (RD/WE-12GA) COMP PWR FRAME GROUND MN-772 6 AL004 (PK-18GA) Ignition Circuit Number fig.
WirelessAIR Installation - Pneumatic Schematic Schrader Valve Schrader Valve MN-772 (Right) (Left) fig.
WirelessAIR Installing the WirelessAIR System RECOMMENDED COMPRESSOR LOCATIONS Important LOCATE COMPRESSOR IN DRY, PROTECTED AREA ON VEHICLE. DIRECT SPLASH OR EXCESSIVE MOISTURE CAN DAMAGE THE COMPRESSOR AND CAUSE SYSTEM FAILURE. Disclaimer: If you choose to mount the compressor outside the vehicle, please keep in mind that the compressor body must be shielded from direct splash, and the intake should be snorkeled inside the vehicle.
WirelessAIR In order to mount the manifold/filter assembly correctly so the filter can drain properly, it may be necessary to rotate the filter on the manifold to orientate it correctly (fig. 1). 1. Select a rigid mounting location for the manifold (A) on the vehicle’s frame or cross member that shields the manifold from the elements and heat sources (fig. 1). 2. Use mounting bracket 11060 (I) and secure to the rigid mounting surface with 17173 fasteners (J).
WirelessAIR ii. Insert hose from Manifold PORT 1 to LEFT spring inflation T-Fitting. b. Cut a section of hose (H) and route from the manifold PORT 2 to the previously installed RIGHT spring inflation hose. i. Cut the inflation hose at an accessible location and insert T-Fitting (U). ii. Insert hose from Manifold PORT 2 to RIGHT spring inflation T-Fitting. CHECKING THE SYSTEM 1. Pressurize the system to check for leaks. 2.
WirelessAIR The controller has a LCD to provide the user feedback of system operation. This LCD will display air spring pressures, provide status of the system, and display fault detection messages. fig. 7 Controller LCD ICON DEFINITION Battery is displayed when the battery voltage in the controller is low, a low battery voltage may prohibit a high strength wireless transmission and may result in a failed transmission.
WirelessAIR System Operation SLEEP MODE The controller features a sleep mode to preserve the battery life. In this mode the manifold is still active and will maintain the desired spring pressures. • In Normal Mode if no button has been pressed for 30 seconds the controller will enter Sleep mode. • LCD will only display the AIR LIFT Logo. • Backlight and radio are turned off. • Any button press will recover to Normal Mode.
WirelessAIR Increasing Pressure • Pressing the NAV PAD up button will increase the desired pressure by 1 PSI, or 0.1BAR depending on the unit of measure selected. • Pressing the UP button will increment both left and right springs by 10 PSI or 1.0 BAR depending on the unit of measure selected. • The controller will send the new desired pressure 2 seconds after the pressure has not been changed by the user. • The compressor icon will be active to indicate when the compressor is running. fig.
WirelessAIR Recalling the Presets • Tap the M1 or M2 buttons to send the Memory 1 or Memory 2 settings as the new desired pressures. • LCD Function • The LCD will display the desired pressures for 2 seconds. • The LCD will then display the actual spring pressures until the actual pressures equals the desired pressures. Saving Presets • Press and hold the M1 or M2 buttons to save the current desired pressure to the Memory 1 or Memory 2.
WirelessAIR SETTINGS MODE In the settings mode the user can adjust the unit of measure, and join the manifolds with the controller. To enter and exit the settings mode, press the UP and DN buttons together. • In the settings mode the display will display “ACC” on the top left corner to indicate settings mode. • The UP arrow will scroll through the different options in the settings menu. • The options will flash in the settings menu, and be permanently on when the option is selected.
WirelessAIR JOINING THE CONTROLLER TO THE MANIFOLD • Set the manifold into join mode. • Ground the join wire in the electrical harness. • Locate the YELLOW join wire with heat shrink on the end in the harness. • Remove the yellow wire from the cap leaving the cap atached to the harness. • Attach the exposed terminal to a good frame ground. • Cycle power to the manifold. • Manifold will boot in join mode and will click the exhaust solenoid 5 times fast, then 1 per second.
WirelessAIR QUICK FUNCTION REFERENCE Normal Mode Functions Button(s) Required Awake from Sleep Mode Any Button Increase pressure (10 PSI both springs) UP Decrease pressure (10 PSI both springs) DN Save desired pressure to memory M1 or M2 (hold) Recall Memory M1 or M2 (tap) Select spring to change pressure NAV PAD Left or Right Increase desired pressure NAV PAD Up Increase desired pressure NAV PAD Dn Settings Mode Functions Enter Settings Mode UP and DN Buttons Select the Flashing Setting
WirelessAIR Important TO AVOID COLD WEATHER FREEZE UP: ADD 4 OZ. (1/2 CUP) OF “GUNK” BRAND AIR BRAKE ANTI FREEZE Directly into each flex member. Remove the air line and/or fitting from the air bag and fill directly. Gunk Brand Air Brake Anti-Freeze may be purchased at an automotive parts store or truck supply store. WARNING IF THE USER INSTALLS THE MANIFOLD OR COMPRESSOR IN THE CAB OF THE VEHICLE IN EXTREME WEATHER CLIMATES, DO NOT USE ANY ANTI-FREEZE PRODUCT IN THE SYSTEM AS EXHAUST FUMES CAN BE TOXIC.
WirelessAIR Limited Warranty and Return Policy WHAT THIS WARRANTY COVERS Air Lift Company provides a warranty to the original purchaser of its Load Support Products, for the periods of time listed below, by product line, from the date of original purchase, that the products will be free from defects in workmanship and materials when used on cars and trucks as specified by Air Lift Company and under normal operating conditions, subject to the requirements and exclusions set forth below.
WirelessAIR Replacement Information If you need replacement parts, contact the local dealer or call Air Lift customer service at (800) 248-0892. Most parts are immediately available and can be shipped the same day. Contact Air Lift Company customer service at (800) 248-0892 first if: • Parts are missing from the kit. • Need technical assistance on installation or operation. • Broken or defective parts in the kit. • Wrong parts in the kit. • Have a warranty claim or question.
WirelessAIR Templates CAUTION IMPORTANT: PRINT THIS MANUAL AT 100% SCALE. THIS MANUAL CONTAINS DRILLING TEMPLATES, WHICH WOULD BE RENDERED INCORRECT IN DIMENSION IF PRINTED WITH ANY SCALING. USING AN INCORRECT TEMPLATE TO DRILL HOLES MAY CAUSE DAMAGE TO THE VEHICLE! PLEASE REFER TO THE ONE-INCH SCALE (FIG. 23) AND USE A MEASURING TOOL TO CONFIRM THAT THE PRINTED SCALE MEASURES ONE INCH TO VERIFY THAT THE TEMPLATE HAS BEEN PRINTED AT 100% SCALE.
WirelessAIR Notes MN-772 23
WirelessAIR Notes 24 MN-772
Need Help? Contact our customer service department by calling (800) 248-0892, Monday through Friday. For calls from outside the USA or Canada, our local number is (517) 322-2144. Register your warranty online at www.airliftcompany.com/warranty Thank you for purchasing Air Lift products — the professional installer’s choice! Air Lift Company • 2727 Snow Road • Lansing, MI 48917 or PO Box 80167 • Lansing, MI 48908-0167 Toll Free (800) 248-0892 • Local (517) 322-2144 • Fax (517) 322-0240 • www.airliftcompany.
