Operating Instructions Translation of the original operating instructions Grassland Mower 5300 - Honda Engine - Robin Engine 4238 & Before commissioning the machine, read operating instructions and observe warnings and safety instructions. Operating Instructions No. 998 747-A 12.
Symbols, Name Plate Please complete: Symbols Machine Type No.: ...................... Warning – Danger Identification No.: Important information ................................................... Choke Engine Type: ............................... Fuel Engine No.: ................................. Oil Date of Purchase: ...................... Engine Start For name plate, refer to p3/fig. A/7. Motordrehzahl For Engine type and number, refer to p3/fig. B/6.
Designation of Parts A Robin Engine 3 9 4 B 1 10 Honda Engine 2 5 13 7 8 6 12 agria Grassland Mower 5300 11 3
Designation of Parts Figure A 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 Cutter bar Running bases Knife driver Lubrication nipple for cutter bar carrier pin Lubrication nipple for crank roll Mowing drive hood Name plate/Machine identification no.
Index Amount of Delivery .......................... 2 Symbols, Name Plate ...................... 2 Designation of Parts ........ 3, 50 Recommendations Lubricants, Anti-Corrosive Agents .. 6 Fuel .................................................. 6 Maintenance and Repair ................. 6 Instructions for Unpacking and Assembly ..... 7 1. Safety Instructions ...... 8 - 13 Due Use ........................................... 8 2. Specifications Dimensions ....................................
Recommendations Lubricants and Anti-Corrosive Agents: Use the lubricants specified for engine and gearbox (see “Specifications”). We recommend using Bio-lubricating oil or Bio-lubricating grease for “open” lubrication points or nipples (as specified in the operating instructions). We recommend using Bio-slushing oil to preserve machines and attachments (do not apply on painted covers). You can brush or spray the oil. Anti-corrosive agents are environmentally friendly and degrade fast.
Instructions for Unpacking and Assembly Open the box top. l Cut the two rear corners open and fold down the box sides. Fold the steering handle upwards. l Remove the hex head bolt (3) and hex nut (4). 6 3 Move 4 2 5 1 l Pivot the steering handle (2) upwards, insert the hex head bolt (3) into the appropriate holes, attach the hex nut (4) and tighten it. the wheel drive engagement lever (6) to position 0 and lock it to disengage the wheel drive. This is to push the undriven machine.
1. Safety Instructions Before starting the engine, read the operating instructions and note: 1 Warning This symbol marks all paragraphs which affect your safety. Pass all safety instructions to other users and operators.
1. Safety Instructions Beware of coasting tools. Before you start any maintenance or repair on them, wait until tools have come to a complete stop. Foreign powered parts shear and crush! Riding on the attachment during operation is not permitted. Implements and their weight affect the driving, steering, braking, and tip-over characteristics of the mower. Therefore, ensure steering and braking functions are sufficient. Match operating speed to conditions. Do not change settings of governor.
1. Safety Instructions 1 During operation the operator must keep at a distance as defined by the steering handle, especially when turning the machine. Implements Riding on the implement during operation or in transport is not permitted. Always use appropriate tools and wear gloves when changing implements and parts thereof. If clogging occurs in the implement, turn off the engine and clean the implement with an appropriate tool.
1. Safety Instructions Before mounting and dismounting the cutter bar, make sure all blades are protected by the knife guard. Always wear safety gloves and use proper tools when exchanging cutting tools. To exchange the mowing knife and to mount/dismount the knife driver, make sure that you turn screws away from cutting edges. Do not carry out repairs like welding, grinding, drilling, etc. on structural and safety-relevant parts (e.g.
1. Safety Instructions Engine, Fuel, and Oil 1 Never let the engine run in closed rooms. Extreme danger of intoxication! For the same reason, also replace damaged exhaust parts immediately. Caution with hot engine parts! The exhaust and other engine parts become very hot, if the engine runs and immediately after turning off. Hold for sufficient distance from hot surfaces and keep children away from the running engine. Be careful when dealing with fuel.
1. Safety Instructions Explanation of Warning Signs 1 Before any cleaning, maintenance, and repair work switch off the engine and pull spark plug connector. With engine running, keep at a safe distance from cutting tools. Signs When working with the machine, wear individual protective ear plugs. Wear protective gloves. Wear solid shoes.
2. Specifications Grassland Mower Machine Dimensions: Clutch: V-belt clutch with idler pulleys between engine and transmission Friction clutch for reverse Only use original agria V-belts! (see list of wear parts p47) Transmission: ................... Worm gear with engageable wheel-drive Transmission oil SAE 90-API GL5 Filling quantity .................. approx. 0.6 l 2 Travelling speed: forward .................................. 3.0 km/h reverse .................................. 2.3 km/h a ...........
2. Specifications Fuel tank capacity: .................... 3.6 l Engine Version: ....................... Fan-air cooled 1-cylinder, 4-stroke petrol ohv engine Manufacturer: .......................... Honda Mower type: Engine type: 5300 441 5300 531 GX 160 K1 QPU GX 200 QHQ4 Bore: 65 mm 68 mm Stroke: 45 mm 54 mm Cubic capacity: 163 ccm 196 ccm Compression ratio: Output: at 3,600 rpm Max. torque: at 2,500 rpm Fuel: ...........................
2. Specifications Fuel tank capacity: .................... 3.6 l Engine Version: ....................... Fan-air cooled 1-cylinder, 4-stroke petrol ohc engine Manufacturer: ........................... Robin 2 Fuel: ........................... unleaded petrol, refer to fuel recommendations Mower type: 5300 611 Engine type: EX21 Air filter: ................. Dry element filter with foamed preliminary filter (DUAL-ELEMENT) Bore: 67 mm Carburetor: ..........
3. Devices and Operating Elements The grassland mower agria 5100 is suited for agricultural and forestal operations, green spaces and for winter service operation. The following cutter bars are available: l Universal SC cutter bar 105 cm (agria Item no. 5347 751) 122 cm (agria Item no. 5347 661) l Municipal cutter bar 105 cm (agria Item no. 5347 451) Available attachment for winter service operation: l Snow dozer 100 cm (agria Item no. 5396 012) The cooling system is fan-cooled.
3. Devices and Operating Elements Speed Control Lever min C/9 max The speed control lever (C/9) on the steering handle is for stepless setting of engine speed from min. = idle to max. = full throttle. Engine Shut-off Switch On pressing the electric shut-off switch (C/3), the ignition is turned on or off. C/3 Position “I” = Operation Position “0” = Engine off The engine shut-off switch also serves to shut off the engine in an emergency situation. Set the switch to “0” for fast shut-off.
3. Devices and Operating Elements Travelling Drive Forward – Reverse The grassland mower is equipped with a clutch-integrated FR-gearshift, which is operated via the hand clutch lever (C/5). Travelling drive reverse speed: Pull hand clutch lever (C/5) all the way up. Travelling drive idling speed: Pull hand clutch lever (C/5) approx. half way – lock pawl. C/6 C/5 Travelling drive forward speed: Move hand clutch lever downwards (C/5) – unlock pawl.
3. Devices and Operating Elements Wheel-drive engaged: Move hand lever for wheel-drive (C/11) down – pawl (C/10) is locked. disengaged: C/10 C/11 Pull hand lever for wheel-drive (C/11) upwards – pawl is unlocked. With engine running, engage wheeldrive as follows: l Pull hand clutch lever (C/5) half way (neutral) and hold. l Unlock pawl (C/10). 33 l Move hand lever for wheel-drive (C/11) downwards. l Slowly release hand clutch lever (C/5) while pressing the throttle.
3. Devices and Operating Elements Steering Handle Steering handle height adjustment l Unscrew hexagonal screw (2) from squared clamping piece (3) and remove from steering bar joint. l Adjust the steering handle to desired height and fit into proper boring of steering bar joint. l Insert hexagonal screw, screw into squared clamping piece (3) and tighten.(Ensure that peg of clamping piece (3) locks into long hole of location in steering bar joint).
3. Devices and Operating Elements Drive-Wheels W Only mount and dismount drive-wheels with engine turned off. The drive-wheels are equipped with a detent spring (1) and can be mounted and adjusted without tools. The detent spring engages into a ring groove on the wheel-shaft to hold the drive-wheel. On both sides of the wheel-shaft there are 2 ring grooves respectively. With detent spring engaging into outer ring groove, the drive-wheel turns in neutral on wheel-shaft.
3. Devices and Operating Elements Engagements of Drive-Wheels K 3 l Rigid drive: Push both drive-wheels inwards to a stop, engage detent springs into inner ring grooves (fig. K). If detent springs do not engage, turn drivewheels slightly and push them axially inwards until you feel toothed clutch wheel engage. 3 L l Neutral: Push both drive-wheels outwards and lock detent springs into outer ring groove (fig. L). l Drive with differential effect: Engage one drive-wheel into inner ring groove (fig.
3. Devices and Operating Elements M Anti-Winding Tubes On both sides of the wheel-shaft, antiwinding tubes are mounted between transmission housing and drive-wheel. Generally, these tubes prevent grass from winding onto shaft. Remove wound-on grass by simply dismounting drive-wheels and anti-winding tubes without tools. Twin-Wheels l Dismount single drive-wheels. 33 l Mount twin-wheels onto wheel-shaft (as described in “Mounting Drive-Wheels”).
3. Devices and Operating Elements Mounting Cutter Bar The following accessory cutter bars are available to fit requirements: l Universal SC cutter bar 105 cm (agria Item no. 5347 651) 122 cm (agria Item no. 5347 661) l Municipal cutter bar 105 cm (agria Item no. 5347 451) W For mounting and dismounting cutter bar, mount knife guard (10) and wear safety gloves! Mounting cutter bar l Open interlocking bolt for cutter bar (4).
3. Devices and Operating Elements Running Bases on Cutter Bar The cutter bar is equipped with sliding skids, which are mounted under the cutter bar. For a higher cut, 2 height-adjustable running bases can be mounted onto the cutter bar. (Optional pair of running bases = agria Item no. 713 22) O On cutter bar version S, re-fit the gliding skid in such a way that the convex face points upwards (see fig. O). For height adjustment, proceed as follows: 3 Loosen hexagonal nut (O/1).
4. Commissioning and Operation Commissioning the Machine Please note that durability and operational safety of the engine depend to a large extent on its breaking-in. Always allow a cold engine to warm up for some minutes and never run it at full throttle at the beginning. Please note: for the first 20 hours of operation (break-in period) do not use the engine at full power. Make sure you check and maintain air filters regularly and use clean fuel. Only use branded petrol.
4. Commissioning and Operation ? ok W Do not start engine in closed rooms! Exhaust fumes contain carbon monoxide which acts toxic when inhaled. Keep feet away from coupled attachment. ? ok ? ok 4 Starting the Engine Protective covers mounted? Attachments attached correctly? Check engine oil level. Mount spark plug connector. Air filter clean? Fuel quantity in tank sufficient? Open the fuel tap.
4. Commissioning and Operation 6 30 sec Shutting off the Engine Move the speed control lever to idling position and let the engine run idle for about half a minute. Flick the engine shut-off switch to position ”0”. Close the fuel tap. Withdraw spark plug connector - protection against unauthorised use! W W I Have the engine cooled down before parking the power hoe in closed rooms.
4. Commissioning and Operation Mowing Remove knife guard. Grease the cutter bar. Start the engine. èComissioning Check safety circuit function - Only operate the machine if safety circuit works! W è I Wear individual protective ear plugs and solid shoes. Engage wheel-drive. Engage mowing gear. Move travelling drive to forward speed, slightly pull the clutch lever while pulling the speed control lever.
4. Commissioning and Operation Danger zone Danger zone W Keep out of the mower’s danger zone during starts and operation. Mowing on slopes To prevent the mower from sliding on slopes, make sure it is secured by another person using a bar or a cord. This person must be located at a higher position than the vehicle and at a safe distance from the attachment at work.
5. Maintenance Apart from adhering to operating instructions for grassland mowers, it is also important to observe the following maintenance instructions. Warning: Only do maintenance work with the engine shut off. Always remove spark plug connector from spark plug, to avoid accidentally starting the engine while working on the grassland mower or on the engine. Always wear safety gloves, when working near mowing knives.
5. Maintenance Cleaning the Cooling Screen 6A After long operation, dirt can clogg the cooling system. To avoid overheating and damage to the engine: l Regularly clean cooling screen (B/8). Check each time before you take up operation! 6 100 h Air-Cooling System Clean internal cooling fins and surfaces at least every 100 operating hours (earlier in very dusty conditions). è W - Serviceç Careful, do not touch the muffler! This is very hot after engine operation.
5. Maintenance Machine Worm Gear V l Check transmission oil level before you take up operation and after every 25 operating hours. l Park machine horizontally on the ground (fig. V) and unscrew oil filler plug (1). l Oil level must reach filling opening. Refill transmission oil, if necessary. l Screw oil filler plug back in and tighten. Exchange transmission oil once per year while the engine is still warm from operation.
5. Maintenance Mowing Attachment The cutter bar is exposed to extreme strain. Therefore, it evidently must be maintained and adjusted with special care. l Each time before you take up operation and after every 8 operating hours, lubricate all gliding parts with Biolubricating grease or Bio-lubricating oil. Crank roll only machines to ID/Machine No. 53035153 The crank roll bearing is filled with a lasting grease depot.
5. Maintenance Universal-SC Cutter Bar W Universal-SC Stop the engine, remove spark plug connector and wear safety gloves. Knife Removal l Rocker arm mower: Loosen clamping screw (c) and fold up the knife holders (h) l Pull out the knife together with the knife driver l Clean the cutter bar and oil it slightly with Bio-lubrication oil W Always attach the knife guard (j) before you lay the mowing knife aside.
5. Maintenance Municipal Cutter Bar W Stop the engine and remove spark plug connector. l Apply some Bio-lubrication grease to the driver pins (4) on the knife each time you have replaced the knife and after 8 operating hours. Wear safety gloves.
5. Maintenance Re-grinding the Mowing Knives W I Grinding of mowing knives is essential for clean and smooth mowing. l For grinding, use front of grinding pin and slide it from knife back to blade tip. Wear safety goggles and gloves! l Blades must not heat up. They are destroyed when they turn blue (glowed out and soft). After 4–20 operating hours, depending on the strain the mowing knives are exposed to, they become blunted and regrinding is necessary. l Do not round-off the tips of the blades (P).
5. Maintenance Safety circuit 6A Check safety circuit for proper function each time you take up operation and each time you do maintenance work on the machine. l When you release lever (C/4) and engaged clutch the engine must automatically come to a stop. l Check electric conductors and connections for good condition, exchange, if necessary. è - Serviceç B/4 Engine Shut-off Switch 6A Check engine shut-off switch each time you take up operation and each time you do maintenance work on the machine.
5. Maintenance Adjusting V-Belt Tension Tension of V-belt requires re-adjustment, when hand clutch lever play is less than 1.5 mm with forward speed engaged. Remove pulley and belt guard (D/8). For this purpose, unscrew counternuts (D/10). Remove V-belt guide plate (D/7). Move hand clutch lever (C/5) to neutral/Leerlauf (pawl (C/6) is locked). Screw pulley and rubber pulley “II” into wall until V-belt tension is normal for reverse speed.
5. Maintenance General Maintenance Watch out for fuel and oil leakage, repair if necessary. Regularly check screws and nuts for tight fit, re-tighten, if necessary. Lubricate all gliding and moving parts (e.g. speed control lever, bearings of hand levers) with Bio-lubricating grease or Biolubricating oil.
5. Maintenance d) Drive-wheels Storage For longer periods of no operation prepare the grassland mower for storage. Proceed as follows: a) Clean thoroughly Repair paint coat b) Spray all shining parts and cutter bar with Bio-slushing oil. c) Engine preservation l Drain the fuel completely from the system, see Petrol is an extremely inflammable and sometimes even explosive fuel. Do not smoke within the machine’s operating range and keep away fire and sparks.
5 5 agria Grassland Mower 5300 43
6. Troubleshooting W Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your agria workshop. They have the proper tools. Improper repairs can only add to the damage.
6.
Electrical Wiring, Lubrication Chart Electrical Wiring 1 Engine 2 Magnet ignition system 3 Engine-off-switch (on speed control lever next to engine) 5 Switch in safety circuit lever 6 Switch in clutch lever bl = blue br = brown Lubrication Chart 1 Engine oil (page 32) 2 Transmission oil (page 34) 3 Mowing knife (page 35) 4 Cutter bar drive (page 35) 5 Lever bearing (page 41) 5 4 1 6 3 46 2 agria Grassland Mower 5300
Varnishes, Wear Parts agria Order No.
Inspection and Maintenance Chart After operating hours 6 Check safety circuit function Check free play of hand levers Check air filter Clean cooling-screen Check engine oil level, refill, if necessary Clean surrounding parts of exhaust Cutter bar: Lubricate all gliding parts, also, each time you change knives First engine oil change subsequent oil changes Cutter bar: Check play of wear plates, also, each time you change knives Lubricate crank roll Cleaning Check bolts and nuts Check transmission oil level
Designation of Parts Figure C 1 2 3 4 5 6 7 8 9 10 11 Gear lever for mowing drive Knob screw for steering handle side adjustment Engine-off-switch Safety circuit lever Hand clutch lever and forward/reverse change Pawl for hand clutch lever Cutterbar drive engagement lever Toolbox Speed control lever Pawl for wheel-drive engagement lever Hand lever for wheel-drive engagement Figure D 1 2 3 4 5 6 7 8 9 10 11 12 13 Idler pulley Drive belt for forward speed (clutch) Vibration dampener Threaded stem for pulle
Designation of Parts C D 6 50 agria Grassland Mower 5300
Conformity Declaration 6 agria Grassland Mower 5300 51
agria-Werke GmbH Bittelbronner Straße 42 D-74219 Möckmühl Tel. +49/ (0)6298 /39-0 Fax +49/ (0)6298/39-111 e-mail: info@agria.de Internet: www.agria.
