AGA FOUR-TWO SERIES OWNERS MANUAL (NG & LPG) DESN 513534 Comprising Servicing, Installation & Users Instructions & Cooking Guide Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Aga.
CONTENTS SECTION PAGE INSTALLATION SECTION 3 INSTALLATION TECHNICAL DATA FITTING AND PRODUCT DIMENSIONS ELECTRICAL CONNECTION CONNECTING TO GAS COOKER STABILITY LEVELLING & MOBILITY WHEELS FITTING OF HOTPLATE CASTING & PAN SUPPORTS SPLASHBACK USERS GUIDE 4 5 6 7-8 9-11 11 12 13-16 17 18 GENERAL INFORMATION HEALTH & SAFETY PRODUCT VIEW CONTROL PANEL SETTING UP THE COOKER FOR USE GAS HOTPLATE TO FIT PAN SUPPORTS ASSEMBLY OF BURNERS THE GRILL THE OVENS HOW TO USE THE OVEN SHELVES OVEN COOKING GUIDE CONVE
Installation Section Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Aga.
INSTALLATION WARNING: THIS APPLIANCE SHALL BE INSTALLED IN ACCORDANCE WITH THE REGULATIONS IN FORCE AND ONLY USED IN A WELL VENTILATED SPACE, READ THE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE. PRIOR TO INSTALLATION, ENSURE THAT THE LOCAL DISTRIBUTION CONDITIONS (TYPE OF GAS AND GAS PRESSURE) AND THE ADJUSTMENTS OF THE APPLIANCE ARE COMPATIBLE. THE ADJUSTMENT CONDITIONS FOR THIS APPLIANCE ARE STATED ON THE DATA PLATE WHICH IS SITUATED IN THE CENTRE VENT SLOT AT THE BASE OF THE APPLIANCE.
TECHNICAL DATA HOTPLATE NATURAL GAS G20 - (APPLIANCE CATEGORY I2H) L.H.F. WOK R.H.F. R.H.R. L.H.R. BURNER TYPE ULTRARAPID RAPID RAPID SEMI-RAPID MAXIMUM HEAT INPUT 4.5 kW 3.0 kW 3.0 kW 1.75 kW 0.66 1.00 116 - 116 - INJECTOR MARKING INNER OUTER PRESSURE POINT POSITION: PRESSURE SETTING: 097 - LEFT HAND REAR 1.75 kW INJECTOR 20mbar - NG BURNER IGNITION: H.T. SPARK G30/G31 - (APPLIANCE CATEGORY I3+) L.H.F. WOK R.H.F. R.H.R. L.H.R.
FITTING AND PRODUCT DIMENSIONS Any side wall above the cooker on either side shall be not less than 60mm horizontally from the cooker (Fig. 1). Surfaces over the top of the cooker must not be closer than 650mm. The vent slots in the back of the top plate must not be obstructed. DESN 513504 Fig.
ELECTRICAL CONNECTION ELECTRICAL CONNECTION IS LOCATED AT THE TOP RIGHT HAND SIDE OF THE APPLIANCE, BEHIND SIDE PANEL. DURING INSTALLATION REMOVE THE RIGHT HAND SIDE PANEL TO CONNECT ELECTRICAL SUPPLY. Remove 6 screws securing side panel to gain access to mains terminal. See Fig. 3 for location of cover. Remember that the mains electrical cable must be routed through the grommet at the rear right hand side of the cooker near the top, before connecting to the mains terminal connection. REFER TO FIG.
THREE PHASE CONNECTION - MINIMUM 2.5mm2 CABLE AND MUST COMPLY WITH THE LATEST EDITIONS OF THE LOCAL AND NATIONAL WIRING REGULATIONS. Fig.
CONNECTING TO GAS To allow ease of servicing and cooker mobility, an approved flexible 4ft (1.2 metres) hose should be fitted. Supply piping should not be less than R 1/2 (1/2” BSP). Connection is made to the R 1/2 (1/2” BSP) female threaded entry in the inlet block located just below the hotplate level on the rear right hand side of the cooker. Fig. 3 DESN 513505 The gas bayonet connector must be fitted to the wall in the shaded area dimensioned in Fig. 4.
COOKER STABILITY A stability bracket shall be secured firmly to the fabric of the building, when the appliance is connected to the gas supply by a flexible hose. For positioning of bracket (See Fig. 3). A safety chain must also be anchored firmly to the wall and cooker to prevent the flexible hose from straining, when the cooker is withdrawn for servicing. When fitting a stability bracket and chain refer to shaded area shown in Fig. 3 and Fig. 3A. Fig.
POSITION OF GAS BAYONET ON WALL (locate in shaded areas) IMPORTANT: THE GAS SUPPLY CONNECTION AT THE WALL MUST NOT PROJECT OUT FROM THE WALL BY MORE THAN 45MM, SO THAT IT DOES NOT FOUL WITH THE BACK OF THE COOKER. Fig. 4 DESN 513507 PRESSURE TESTING The pressure test point is situated under the burner cap on the 1.75 kW semi-rapid burner. It is a combined test nipple/injector. Push the pressure gauge flexible tube over the test nipple/injector.
LEVELLING AND MOBILITY WHEELS INSTALLATION/LEVELLING The cooker is fitted with mobility rollers, two at the rear and two at the front. The Four-Two is designed to stand on a flat and level surface, however, any unevenness may be overcome by adjusting the four levelling feet, one at each corner of the base plate. The adjusting screws are accessed by removing left and right hand hotplate castings (See section ‘To Remove Hotplate Castings - Servicing Section Page 45).
FITTING OF HOTPLATE CASTING AND PAN SUPPORTS HOTPLATE CASTINGS 1. Attach earth cable from LH casting to cooker chassis and located over burner bodies. Repeat for RH casting and ensure that the gasket is fitted where the castings overlap. Ensure that earth cables are attached. (See Fig. 6A) Fig. 6A DESN 513509 2. Secure castings using 4 profiled fixing nuts. DO NOT OVERTIGHTEN. (See Fig. 6B). Fig.
3. Fit and secure four burner rings using M4 screws on rear left hand, front right hand and rear right hand burners. Use 4 M4 x 8mm screws on front left hand burner. (See Fig. 6C) Fig. 6C DESN 513511 4. Position burner caps onto burner bodies. (See Figs. 7A, 7B, & 7C). ULTRA RAPID BURNER Fig.
ASSEMBLY OF RAPID AND SEMI-RAPID BURNERS Fig. 7B DESN 513513 FITTING BURNER CAP - RAPID AND SEMI-RAPID BURNERS BURNER CAP RETAINING LUGS Fig.
5. Fit the pan supports in the following order The pan supports are marked on the underside to correspond to the markings below. The pan supports must locate in the recesses in the hotplate casting. (See Fig. 8A & 8B) Fig. 8A DESN 513515 Fig. 8B DESN 513514 TO ADJUST PAN SUPPORT LEVEL 1. 2. 3. 4. Loosen retaining nut using 8mm spanner (See Fig. 8B). To prevent rocking adjust the pan support foot using 2.5mm allen key. Check pan support is level with opposing pan supports. Retighten retaining nut.
SPLASHBACK 1. Locate tabs on rear of splashback assembly, into the brackets on the upper rear of the cooker. (See Fig. 9). Push fully into place. Fig.
Users Guide 18
GENERAL INFORMATION As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used. IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by Aga could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights.
HEALTH & SAFETY APPLIANCE YOUNG CHILDREN SHOULD BE KEPT AWAY FROM THE APPLIANCE AS SOME SURFACES CAN BECOME HOT TO TOUCH. z During use the appliance can become hot. Care should be taken to avoid touching heating elements inside the oven. Deep Fat Frying z Use a deep pan, large enough to completely cover the appropriate heating area. z Never fill the pan more than one-third full of fat or oil. z Never leave fat or oil unattended during the heating or cooking period. z Never use a lid on the pan.
Fig.
CONTROL PANEL z The GAS HOTPLATE CONTROL KNOBS can only be rotated anti-clockwise from the OFF position. Symbol - Ignition Setting Large Flame Symbol - High Setting Small Flame Symbol - Low Setting (See ‘HOTPLATE’ section). Fig. 11 DESN 513518 z The GRILL ELEMENT CONTROL KNOB can be rotated in either direction. Clockwise Anti-clockwise Full on, with both elements on Economy grill, centre element only z The OVEN CONTROL KNOBS can only be rotated clockwise from the OFF position.
SETTING UP THE COOKER FOR USE Fig. 12 DESN 513503 Before the fan oven can be used, it will be necessary to set the ‘time-of-day clock’ This is a 24-hour clock, and when the power supply is initially switched on, or after an interruption in supply, the clock will show 12.00 and the LED bar 4 will flash above the sign. SETTING THE TIME OF DAY 1. Whilst the LED bar 4 is flashing, press the plus + and/or minus - buttons until the display shows the correct time of day. 2.
GAS HOTPLATE z The hotplate has four gas burners: front left - ultra rapid (wok) burner - rated at 4.5 kW (whole burner) and 1.0 kW for the inner burner rear left - semi-rapid burner - rated at 1.75 kW rear right - rapid burner - rated at 3.0 kW front right - rapid burner - rated at 3.0 kW z The semi rapid burner is especially suited for use with small pans and gentle simmering or poaching. z All burners have a set simmer position and are easily adjustable.
SOME SAFETY POINTS z Simmering aids such as mesh mats are not recommended. They can impede burner performance, damage the pan supports and waste fuel. z Commercially available foil spillage aids are unnecessary on this cooker and could effect the combustion. z Some ‘Wok’ cooking pans are unstable. Check with the ‘Wok’ manufacturer before purchasing. z Do not use unstable and mis-shapen pans (e.g. with convex bases) that tilt easily. z Pans and kettles with concave bases should not be used.
TO FIT PAN SUPPORTS Fit the pan supports in the following order. The pan supports are marked on the underside to correspond to the markings below. They must be fitted in the recesses in the hotplate casting. Fig. 13A DESN 513515 Fig.
ASSEMBLY OF RAPID AND SEMI-RAPID BURNER Fig. 14 DESN 513513 FITTING BURNER CAP - RAPID AND SEMI-RAPID BURNER BURNER CAP RETAINING LUGS Fig.
ULTRA-RAPID BURNER Fig.
THE GRILL z THE GRILL COMPARTMENT DOOR MUST BE KEPT OPEN WHEN THE GRILL IS ON. z CAUTION: Accessible parts may be hot when the grill is in use. Young children should be kept away. z When operating the grill, the cooling fan should also come on, blowing a jet of cooling air out of the slots above the grill door. If the fan fails to operate correctly, it is important that the grill is not used until the fault is corrected.
THE OVENS General z The ovens and grill compartment are fitted with side and back self cleaning panels. The roof of the fan oven is also self-cleaning enamel. z There are two shelves in the fan oven and one in the conventional oven. They are designed to be non-tilt. z To remove a shelf, lift clear of the side notches and slide forward. To replace a shelf, insert into the oven with the short prongs at the rear, facing upwards.
Oven Shelves - These shelves are designed to slide out STOP ON SHELF MUST PROJECT UPWARDS SHELF STOP AND ANTI TILT BRACKET DESN 511867 Refit as follows: Locate in guide as above. DESN 511866 Please Note: Shelf slides out to stop position. Fig. 17A Grill Shelf - operates as oven shelves DESN 512411 Fig.
OVEN COOKING GUIDE Cooking Hints z Shelf positions are counted from the bottom. z Put dishes in the centre of the shelf. z When using the fan oven, reduce conventional oven settings by 10ºC - 20ºC and in some cases, cooking time by up to 10 minutes for every hour. z It is important to check that food is piping hot before serving. z You can change the setting and cooking times to suit your tastes.
Conventional Oven Conventional Oven • Conventional Oven • Conventional Oven • Conventional Oven z The upper oven is a conventional oven which means that the heating elements are in the sides of the oven compartment. The oven is slightly hotter towards the top than at the bottom. z The cooking charts are a general guide but times and temperatures may vary according to individual recipes.
• Conventional Oven • Conventional Oven • Conventional Oven • Conventional Oven • Conventional Oven • SETTING °C SHELF POSITION APPROXIMATE COOKING TIME Meringue Toppings 140 - 150 1 or 2 45 mins Meringues 100 - 110 2 3 - 4 hours - Turn meringues over as soon as they are set Bread - loaves 220 - 230 1 30 - 45 mins Bread - rolls 220 - 230 2 or 3 15 - 20 mins 190 1 or 2 25 - 35 mins Small Cakes 190 2 20 - 25 mins Victoria Sandwich 180 2 25 - 30 mins Swiss Roll 220 3 7 - 10 mi
Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • z The lower oven which is a fan oven, has four shelf positions. The air is circulated to create an even temperature throughout. In most cases food requires a lower oven temperature when cooked in ovens by approximately 10ºC 20ºC. z The cooking charts are a general guide but times and temperatures may vary according to individual recipes.
Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • FOOD SETTING °C APPROXIMATE COOKING TIME 130 45 mins 80 - 90 3 - 4 hours - Turn meringues over as soon as they are set Bread - loaves 200 - 210 30 - 45 mins Bread - rolls 200 - 210 15 - 20 mins 180 25 - 35 mins Small Cakes 170 - 180 20 - 25 mins Victoria Sandwich 160 - 170 25 - 30 mins Swiss Roll 200 - 210 7 - 10 mins 170 20 mins 200 - 210 10 - 15 mins Maderia Cake 160
THE AUTOMATIC COOKING CONTROL Fig. 18 DESN 513503 This control includes a minute timer, a time-of-day clock as well as an automatic cooking control. There are three buttons which operate the timer.
SETTING THE AUTOMATIC COOKING CONTROL Fig. 19 DESN 513503 This can be used to set an automatic cooking programme in the fan oven only. It switches the electricity on and off at pre-set times. The maximum length of cooking programme which can be set is 23 hours and 59 minutes e.g. delay time + cooking time = max - 23 hours 59 minutes.
SETTING A STOP TIME ONLY 1. Place the food on the correct shelves in the oven. 2. Press the MODE button repeatedly until the LED bar 3 flashes and then press the plus + button until the time at which the cooking is to end. After 5 seconds the LED will stop flashing. 3. Set the oven temperature control. Cooking will start immediately. 4. At the of the cooking time, a beep will sound and will continue for 2 minutes unless cancelled manually. This can be cancelled by pressing any of the buttons. 5.
CLEANING & CARING General z Always switch OFF at the mains before cleaning. z Use as little water as possible. z Do not use CAUSTIC CLEANING SOLUTIONS. z Do not use a steam cleaner to clean this cooker. z Wipe up any spills as they occur and transfer pans to other burners to continue cooking. z TAKE CARE NOT TO DAMAGE THE OVEN THERMOSTAT PHIAL OR THE HOTPLATE IGNITION ELECTRODES DURING CLEANING. z After cleaning, ensure all parts are thoroughly dry before replacing.
CLEANING & CARING COOKER PART AND FINISH CLEANING METHOD Vitreous Enamel Clean with a damp cloth and hot soapy water. Stubborn stains can be removed with mild cream, paste or liquid cleaners, or by gently rubbing with a well moistened, liberally soaped very fine steel wool pads e.g. Brillo. The pan supports, roasting tin and baking tray may OCCASIONALLY be cleaned in a dishwasher.
CLEANING & CARING COOKER PART AND FINISH CLEANING METHOD Heat-Clean Enamel This special enamel has a continuous cleaning action, which works best if a pattern of low and high temperature cooking is followed. By using low temperature roasting, excessive fat splashes can be avoided. Should any excessive staining occur, immediately clean the area with hot water containing detergent, and a nylon washingup brush. Resistant stains require the oven to be run at 210°C for 2 hours.
Servicing Section Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Aga.
SERVICING z In the event of your appliance requiring maintenance, please call Aga Service or contact your authorised distributor/stockist. z Your cooker must only be serviced by a qualified CORGI engineer from an authorised distributor or stockist. z Do not alter or modify the cooker. z Only the spares specified by the manufacturer are to be fitted.
WARNING: WHEN SERVICING OR REPLACING GAS CARRYING COMPONENTS, DISCONNECT GAS SUPPLY TO APPLIANCE AND AFTER COMPLETION CHECK APPLIANCE FOR GAS TIGHTNESS. WARNING: WHEN SERVICING OR REPLACING COMPONENTS, ISOLATE THE APPLIANCE FROM THE ELECTRIC SUPPLY AND BEFORE RECONNECTING, CHECK FOR ELECTRICAL SUPPLY. A. TO REMOVE HOTPLATE 1. 2. 3. 4. 5. Isolate from electric supply. Remove pan supports and burner caps. (See Fig. 20) Remove burner fixing screws (10) and hotplate fixing nuts (4).
Fig. 22 DESN 513523 B. TO REMOVE SIDE PANELS 1. 2. 3. 4. 5. Isolate from electric supply. Lower the cooker onto the rollers by turning the adjusting feet fully anti-clockwise. NOTE: It may be necessary to disconnect the flexible gas connection to allow the cooker to be withdrawn from between the kitchen units. Roll the cooker slightly forward, unhook the safety chain and disconnect the flexible hose. Remove rear fixing screws (6) and slide side panel back and out. Re-assemble in reverse order. C.
D. TO REMOVE HANDRAIL (SEE FIG. 24) 1. 2. Loosen 2 grub screws, one at each end of hand rail (See Fig. 24) using 2 1/2 mm socket key. Slide handrail forwards, off locating studs. E. TO REMOVE TIMER 1. 2. 3. 4. Isolate from electric supply. Proceed as ‘TO REMOVE HOTPLATE CASTINGS’. Proceed as ‘TO REMOVE FACIA CASTING’. With the facia casting removed, remove the four fixing screws which clamp the timer to the inside of the facia casting. The timer assembly can now be removed.
F. TO REMOVE GAS TAPS/IGNITION SWITCHES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Isolate from electric and gas supply. Proceed as ‘TO REMOVE HOTPLATE’. Proceed as ‘TO REMOVE FACIA’. Disconnect gas rail feed pipe (19mm nut). (See Fig. 25). Disconnect all gas connections to taps. (5 nuts - 13mm, 14mm and 19mm). Remove (4) screws fixing gas rail. Disconnect ignition switch. Lift complete gas rail assembly clear of appliance. Remove bolt (1) and clamp fixing to gas rail and withdraw tap from gas rail.
G. TO REMOVE GRILL REGULATOR 1. 2. 3. 4. 5. 6. Isolate from electric supply. Proceed as ‘TO REMOVE FACIA CASTINGS’. Remove two screws securing control to control mounting panel. Withdraw control and cables taking care not to strain the cables. Disconnect cables from the control. NOTE: Take care to identify terminations. Re-assemble in reverse order. H. TO REMOVE OVEN THERMOSTATS 1. 2. 3. 4. 5. Isolate from electric supply. Proceed as ‘TO REMOVE GRILL REGULATOR’. Remove (7) back panel screws.
J. TO REMOVE ELECTRODES (LHR, RHR, RHF BURNERS) 1. 2. 3. Isolate from electric supply. Proceed as ‘TO REMOVE THE HOTPLATE’. Proceed as ‘TO REMOVE SPARK GENERATOR’ disconnect the appropriate electrode lead. Withdraw clip securing electrode to burner and withdraw lead and electrode (See Fig. 27). Re-assemble in reverse order. 4. 5. Fig. 27 DESN 513541 K. TO REMOVE ELECTRODE (LHF BURNER) 1. 2. 3. 4. Isolate from electrical supply. Proceed as ‘TO REMOVE HOTPLATE’.
L. TO REMOVE THERMOCOUPLE (LHF BURNER) 1. 2. 3. 4. 5. Isolate from electric supply. Proceed as ‘TO REMOVE THE HOTPLATE’. Undo the nut fixing the thermocouple in place. Push the thermocouple down and pull out from under the burner. Disconnect the other end of the thermocouple cable from the gas valve. This is a push on jack connector. Re-assemble in reverse order. 6. Fig. 29 DESN 513532 M. TO REMOVE THERMOCOUPLE (LHR, RHR, RHF BURNERS) 1. 2. 3. 4. 5. Isolate from electric supply.
N. TO REMOVE OVEN AND GRILL LINERS - SEE FIG. 31 1. 2. Remove LH and RH runners (4 screws per runner). Remove runners and liners. Fig. 31 DESN 512415 O. TO REMOVE ELEMENTS (TOP OVEN) 1. 2. 3. 5. Isolate from electrical supply. Proceed as TO REMOVE OVEN AND GRILL LINERS’. Remove oven element fixing screws (2) at the rear of the oven and flex elements to remove from location bracket, pull forwards to expose terminal connections.
WIRING DIAGRAM - AGA 4-2 COLOUR KEY - UK BL - BLUE R - RED Y - YELLOW BR - BROWN GR - GREY WH - WHITE BK - BLACK PK - PINK P - PURPLE O - ORANGE UK - WARNING - BEFORE OBTAINING ACCESS TO TERMINALS, ALL SUPPLY CIRCUITS MUST BE DISCONNECTED.
For further advice or information please contact your local distributor/stockist With Aga’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by Aga Station Road Ketley Telford Shropshire TF1 5AQ England www.aga-web.co.uk www.agacookshop.co.uk www.agalinks.
