Equipped with AEM® Dryflow™ Filter No Oil Required! INSTALLATION INSTRUCTIONS PART NUMBER: 21-8311 1997-2006 JEEP Wrangler L6-4.0L C.A.R.B. E.O. # D-670 * NOTE: Legal in California only for racing vehicles which may never be used upon a highway AEM Induction Systems 1 (800) 992-3000 WWW: http://www.aemintakes.
PARTS LIST Description Qty. Part Number A Air Filter Assy. 3.00 X 9” Dry Ele. 1 21-2039DK B Heat Shield 1 20-8300 C Inlet Pipe 1 2-83111 D Hose, Adapter 2.75/3.00 X 2-5/8 1 5-273-J E Hose; 5/8”ID X 11”L 1 5-7011 F Edge Trim, 18” 1 8-4018 G Mount, Rubber 1” X 6mm 1 1228599 H Spacer, .500 OD X .250 ID X 1” 3 2-671 I TB Spacer 1 2-9000M J Gskt., TB Spacer 2 2-9200 K Zip Tie, 8” Tree Push-Mnt.
Read and understand these instructions BEFORE attempting to install this product. Failure to follow installation instructions and not using the provided hardware may damage the intake tube, throttle body and engine. 1. Preparing Vehicle a. Make sure vehicle is parked on level surface. b. Set parking brake. c. If engine has run in the past two hours, let it cool down. d. Disconnect negative battery terminal. e. Do not discard stock components after removal of the factory system. 2.
e. Remove the air filter lid from the air filter housing. Unclasp the four retaining clasps. Also be sure to disconnect the crank case breather hose from the lid. f. This is the intake tube and air filter lid after removal from the vehicle. g. Remove the three bolts securing the bottom half of the air box to the vehicle. h. The factory air box housing removed. i. Remove the four bolts securing the throttle body to the intake manifold.
3. Installation of AEM® intake system. a. When installing the intake system, do not completely tighten the hose clamps or mounting hardware until instructed to do so. b. Secure the reducing coupler to the throttle body using the supplied #44 and #48 hose clamps. c. Install the supplied 6mm rubber mount. Use the supplied 6mm nut and 6mm washer. Attach the bolt and secure from underneath the fender well. d. Remove the bolt securing the radiator to the core support.
f. Insert the intake pipe into the rubber coupler attached to the throttle body. g. Align the intake pipe with the heat shield and rubber mount. After alignment is achieved, secure the heat shield with the supplied M8 bolt, washers and nut to the fender well of the vehicle. h. Secure the intake pipe to the rubber mount by using the supplied 6mm nut and washer. i. 2005-2006 Vehicles: Carefully install the IAT sensor into the intake pipe. 1997-2004 Vehicles: Proceed to the next step. j.
l. Attach the AEM® Dryflow™ air filter to the end of the intake pipe using the #52 hose clamp. Use the supplied zip tie to secure the heat shield to the support bar. AEM® intake system installed Factory air box system installed 4. Reassemble Vehicle a. Position the inlet pipes for the best fitment. Be sure that the pipes or any other components do not contact any part of the vehicle. Tighten the rubber mount (if applicable), all bolts, and hose clamps. b. Check for proper hood clearance.
6. Service and Maintenance a. AEM Induction Systems requires cleaning the intake system’s air filter element every 100,000 miles. When used in dusty or off-road environments, our filters will require cleaning more often. We recommend that you visually inspect your filter once every 25,000 miles to determine if the screen is still visible. When the screen is no longer visible some place on the filter element, it is time to clean it.
