Installation Manual

ManualsBrandsAEM ManualsAutomotiveAEM 21-8000DC Gun Metal Brute Force Intake System

Equipped with AEM

Dryow™ Filter

No Oil Required!

INSTALLATION INSTRUCTIONS

PART NUMBER: 21-8000

NOTE: Legal in California only for racing vehicles which may never be used upon a highway

AEM Induction Systems 1 (800) 992-3000 WWW: http://www.aemintakes.com

2002-2006 CADILLAC Escalade V8-6.0L C.A.R.B. E.O. # D-670-6

2002-2005 CADILLAC Escalade V8-5.3L C.A.R.B. E.O. # D-670-6

2002-2006 CHEVROLET Avalanche 1500 V8-5.3L C.A.R.B. E.O. # D-670-6

2006 CHEVROLET Silverado 1500 V8-6.0L C.A.R.B. E.O. # D-670-6

1999-2006 CHEVROLET Silverado 1500 V8-5.3L C.A.R.B. E.O. # D-670-6

1999-2004 CHEVROLET Silverado 1500 V8-4.8L C.A.R.B. E.O. # D-670-6

2007 CHEVROLET Silverado 1500 Classic V8-5.3L C.A.R.B. E.O. # D-670-6

2007 CHEVROLET Silverado 1500 Classic V8-4.8L C.A.R.B. E.O. # D-670-6

2001-2003 CHEVROLET Silverado 1500 HD V8-6.0L C.A.R.B. E.O. # D-670-6

2005-2006 CHEVROLET Silverado 1500 HD V8-6.0L C.A.R.B. E.O. # D-670-6

2007 CHEVROLET Silverado 1500 HD Classic V8-6.0L C.A.R.B. E.O. # D-670-6

1999-2004 CHEVROLET Silverado 2500 V8-6.0L C.A.R.B. E.O. # D-670-6

1999-2000 CHEVROLET Silverado 2500 V8-5.3L C.A.R.B. E.O. # D-670-6

2001-2006 CHEVROLET Silverado 2500 HD V8-6.0L C.A.R.B. E.O. # D-670-6

2007 CHEVROLET Silverado 2500 HD Classic V8-6.0L C.A.R.B. E.O. # D-670-6

2001-2006 CHEVROLET Silverado 3500 V8-6.0L C.A.R.B. E.O. # D-670-6

2003-2006 CHEVROLET Silverado SS V8-6.0L C.A.R.B. E.O. # D-670-6

2007 CHEVROLET Silverado SS Classic V8-6.0L C.A.R.B. E.O. # D-670-6

2006 CHEVROLET Suburban 1500 V8-6.0L C.A.R.B. E.O. # D-670-6

2000-2006 CHEVROLET Suburban 1500 V8-5.3L C.A.R.B. E.O. # D-670-6

2000-2006 CHEVROLET Suburban 2500 V8-6.0L C.A.R.B. E.O. # D-670-6

2000-2006 CHEVROLET Tahoe V8-5.3L C.A.R.B. E.O. # D-670-6

2000-2006 CHEVROLET Tahoe V8-4.8L C.A.R.B. E.O. # D-670-6

2001-2003 GMC Sierra 1500 HD V8-6.0L C.A.R.B. E.O. # D-670-6

2005-2006 GMC Sierra 1500 HD V8-6.0L C.A.R.B. E.O. # D-670-6

1999-2006 GMC Sierra 1500 V8-5.3L C.A.R.B. E.O. # D-670-6

1999-2006 GMC Sierra 1500 V8-4.8L C.A.R.B. E.O. # D-670-6

2007 GMC Sierra 1500 Classic V8-5.3L C.A.R.B. E.O. # D-670-6

2007 GMC Sierra 1500 Classic V8-4.8L C.A.R.B. E.O. # D-670-6

2007 GMC Sierra 1500 HD Classic V8-6.0L C.A.R.B. E.O. # D-670-6

1999-2004 GMC Sierra 2500 V8-6.0L C.A.R.B. E.O. # D-670-6

1999-2000 GMC Sierra 2500 V8-5.3L C.A.R.B. E.O. # D-670-6

2001-2006 GMC Sierra 2500 HD V8-6.0L C.A.R.B. E.O. # D-670-6

2007 GMC Sierra 2500 HD Classic V8-6.0L C.A.R.B. E.O. # D-670-6

2001-2006 GMC Sierra 3500 V8-6.0L C.A.R.B. E.O. # D-670-6

2007 GMC Sierra 3500 Classic V8-6.0L C.A.R.B. E.O. # D-670-6

2000-2006 GMC Yukon V8-5.3L C.A.R.B. E.O. # D-670-6

2000-2006 GMC Yukon V8-4.8L C.A.R.B. E.O. # D-670-6

2002-2006 GMC Sierra Denali V8-6.0L C.A.R.B. E.O. # D-670-6

2007 GMC Sierra Denali Classic V8-6.0L C.A.R.B. E.O. # D-670-6

2001-2006 GMC Yukon Denali V8-6.0L C.A.R.B. E.O. # D-670-6

2001-2006 GMC Yukon Denali XL V8-6.0L C.A.R.B. E.O. # D-670-6

2002-2006 GMC Yukon XL 1500 V8-5.3L C.A.R.B. E.O. # D-670-6

2000-2006 GMC Yukon XL 2500 V8-6.0L C.A.R.B. E.O. # D-670-6

Summary of content (10 pages)

PAGE 1
Equipped with AEM® Dryflow™ Filter No Oil Required! INSTALLATION INSTRUCTIONS 2002-2006 2002-2005 2002-2006 2006 1999-2006 1999-2004 2007 2007 2001-2003 2005-2006 2007 1999-2004 1999-2000 2001-2006 2007 2001-2006 2003-2006 2007 2006 2000-2006 2000-2006 2000-2006 2000-2006 2001-2003 2005-2006 1999-2006 1999-2006 2007 2007 2007 1999-2004 1999-2000 2001-2006 2007 2001-2006 2007 2000-2006 2000-2006 2002-2006 2007 2001-2006 2001-2006 2002-2006 2000-2006 PART NUMBER: 21-8000 CADILLAC CADILLAC CHEVROLET CHEVROL
PAGE 2
PARTS LIST Description Qty. Part Number A Air Filter Assy. 6.00 X 8” Dry Ele. 1 21-2100DK B Adapter, A/F GM 1 9-7000N C 1/2” Bnd. Hose Clamp, 4.125-7.00” 1 94104 D Heat Shield 1 20-8013 E Mount, Rubber 1” X 6mm 1 1228599 F 1/2” Bnd. Hose Clamp, 3.56”-4.50” 4 9464 G Hose, Adapter 4.0/3.75x3.0” Bl. 1 5-438 H Inlet Pipe 1 2-80002 I Washer, 6mm Soft Mount 2 08160 J Nut, M6 Hex Serrated 2 444.460.04 K Elbow, 4.00 Tight 90 Deg.
PAGE 3
Read and understand these instructions BEFORE attempting to install this product. Failure to follow installation instructions and not using the provided hardware may damage the intake tube, throttle body and engine. 1. Preparing Vehicle a. Make sure vehicle is parked on level surface. b. Set parking brake. c. If engine has run in the past two hours, let it cool down. d. Disconnect the negative battery terminal. e. Do not discard stock components after removal of the factory system. 2.
PAGE 4
e. Remove the bolt securing the engine cover. f. Remove the engine cover. g. Loosen the hose clamp securing the intake duct to the throttle body. h. Pull the intake duct away from the throttle body. i. Disconnect the intake duct from the MAF sensor. j. Remove the intake duct from the vehicle.
PAGE 5
k. Pull up on the stock air box to disengage it from the plate on the bottom. l. Remove the stock air box from the vehicle. m. Remove the 5 bolts securing the metal air box tray. n. Remove the tray from the vehicle. o. Loosen the hose clamp securing the MAF sensor to the stock air box. Remove the MAF sensor from the stock air box.
PAGE 6
3. Installation of AEM® intake system. a. When installing the intake system, do not completely tighten the hose clamps or mounting hardware until instructed to do so. b. Place the splash shield in the location where the air box tray was and align the holes. c. Install the two stock bolts to loosely secure the splash shield. d. Install the heat shield over the splash shield and line up the holes. e. Install the 3 remaining stock bolts to secure the heatshield and the splash shield. f.
PAGE 7
h. Install the #64 hose clamp on the other end of the coupler. i. Install the intake pipe into the coupler. j. Align the bracket with the rubber mount installed in step 3(f). k. Install the supplied washer and the M6 nut. l. Assemble the MAF sensor and the supplied adapter as shown. m. Attach the reducer coupler to the MAF sensor and secure with a supplied #64 hose clamp. Loosely attach another #64 hose clamp to the opposite end of the coupler.
PAGE 8
n. Install the MAF sensor assembly (assembled in the previous steps) onto the intake pipe. o. Reconnect the MAF sensor harness to the MAF sensor. p. Install the air filter onto the adapter. q. Secure the plastic mount on the radiator hose to the intake pipe.
PAGE 9
4. Reassemble Vehicle a. Position the inlet pipes for the best fitment. Be sure that the pipes or any other components do not contact any part of the vehicle. Tighten the rubber mount, all bolts, and hose clamps. b. Check for proper hood clearance. Re-adjust pipes if necessary and re-tighten them. c. Inspect the engine bay for any loose tools and check that all fasteners that were moved or removed are properly tightened. e. Reconnect negative battery terminal and start engine.
PAGE 10
For technical inquiries e-mail us at sales@aemintakes.com or call us at 800.992.3000 AEM Air Intake System Warranty Policy AEM® warrants that its intake systems will last for the life of your vehicle. AEM will not honor this warranty due to mechanical damage (i.e. improper installation or fitment), damage from misuse, accidents or flying debris. AEM will not warrant its powder coating if the finish has been cleaned with a hydrocarbon-based solvent.