User Manual TREK-550 Computing Box
Copyright The documentation and the software included with this product are copyrighted 2010 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd.
Declaration of Conformity This product has passed the CE test for environmental specifications. Test conditions for passing included the equipment being operated within an industrial enclosure. In order to protect the product from being damaged by ESD (Electrostatic Discharge) and EMI leakage, we strongly recommend the use of CE-compliant industrial enclosure products.
Warnings, Cautions and Notes Warning! Warnings indicate conditions, which if not observed, can cause personal Injury! Caution! Cautions are included to help you avoid damaging hardware or losing data. e.g. There is a danger of a new battery exploding if it is incorrectly installed. Do not attempt to recharge, force open, or heat the battery. Replace the battery only with the same or equivalent type recommended by the manufacturer.
Safety Instructions 1. 2. 3. Read these safety instructions carefully. Keep this User Manual for later reference. Disconnect this equipment from any AC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning. 4. For plug-in equipment, the power outlet socket must be located near the equipment and must be easily accessible. 5. Keep this equipment away from humidity. 6. Put this equipment on a reliable surface during installation.
Wichtige Sicherheishinweise 1. 2. 3. Bitte lesen sie Sich diese Hinweise sorgfältig durch. Heben Sie diese Anleitung für den späteren Gebrauch auf. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten dient ein angefeuchtetes Tuch zur Reinigung. 4. Die NetzanschluBsteckdose soll nahe dem Gerät angebracht und leicht zugänglich sein. 5. Das Gerät ist vor Feuchtigkeit zu schützen. 6.
Safety Precaution - Static Electricity Follow these simple precautions to protect yourself from harm and the products from damage. To avoid electrical shock, always disconnect the power from your PC chassis ! before you work on it. Don't touch any components on the CPU card or other cards while the PC is on. Disconnect power before making any configuration changes. The sudden rush of ! power as you connect a jumper or install a card may damage sensitive electronic components. Warning! 1.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation. “Complies with CANADA RSS-210 This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules.
Contents Contents ix Chapter 1 1.1 1.2 1.3 1.4 Chapter 2 2.1 2.2 2.3 2.4 2.5 2.6 General Information ............................1 Introduction ............................................................................................... 2 General Specifications .............................................................................. 2 1.2.1 General ......................................................................................... 2 1.2.2 Standard PC Functions ...
Chapter 4 4.1 4.2 4.3 4.4 Chapter 5 A.1 A.2 A.3 A.4 A.5 Jumper Settings and Connectors ... 19 Setting Jumpers and Switches................................................................ 20 4.1.1 Locating Jumpers and Switches ................................................. 20 Table 4.1: Jumpers & LEDS on the Motherboard ..................... 20 4.1.2 Locating Jumpers and LEDs on the Motherboard ...................... 21 Figure 4.1 Locating Jumpers / LEDs .........................
Chapter 1 1 General Information This chapter gives background information on the TREK-550 Computing Box.
1.1 Introduction The TREK-550 is a dedicated box computer for industrial, transport trucks, buses and taxis. TREK-550 combined with variety of I/O connectors can be connected to devices like OBD-II or TPMS (Tire Pressure Monitoring System). Dual display/dual audio interfaces supporting different resolutions can deliver different applications to different displays; eg: one application to a driver and another to a digital signage application.
1.2 General Specifications Key features z z z z z z z z Supports Win CE 6.
1.2.2 Standard PC Functions ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! CPU: Intel Atom Z510PT 1.1Ghz/ Z520PT 1.3Ghz Chipset: Integrated in LE82US15EE BIOS: Award 256 KB Flash BIOS, ACPI 2.0 Compliant. System chipset:. System memory: One 200-pin SODIMM sockets, accepts up to 2 GB DDR667 DDR Solid state disk: Supports one 50-pin socket for Compact-Flash type I/II (True PATA mode). Serial ports: Two RS-232, 5V@500mA,12V@ 250mA, ping9, by jumper selected.
1.2.5 Environment ! ! ! ! ! High/low temperature: -30 ~ 70° C Relative humidity: 10 ~ 95% @ 40° C (non-condensing) Shock: 30 G peak acceleration (11 msec duration) Certifications: CE, FCC, CCC, Emark, CB. Vibration: 5 ~ 500 Hz SAE J1455 4.9.4.2, MIL-STD-810F 514.5 1.4 Dimensions Figure 1.
Chapter 2 Syst System Setup This chapter details system setup on TREK-550.
2.1 A Quick Tour of the TREK-550 Computing box. Before starting to set up the Computing Box, take a moment to become familiar with the locations and purposes of the controls, drives, connectors and ports, which are illustrated in the figures below. When the Computer box is placed inside truck glove cabinet or under the passenger’s seat next to the driver, its front appears as shown in Figure 2.1. Figure 2.1. front view of TREK-550 Figure 2.1.fdasdf Figure 2.2.
Unit: mm Figure 2.4. Bottom view of TREK-550 Unit: mm Figure 2.5. Top view of TREK-550 2.2 Installation Procedures 2.2.1 Connecting the Power Cord Connect the three pin waterproof power cord to the DC inlet of the Computing Box. On the open-wire end, one pin is reserved for positive voltage and is marked, "+"; one pin is reserved for ground and is marked, "-"; and, one pin is reserved for the ignition signal with an “ignition” mark.
Note! Ignition on/off setting : The TREK-550 supports an ignition on/off func- tion so that you can power on/off the TREK-550 via the ignition signal/ voltage. Either connect the TREK-550's "ignition" pin to ignition and the TREK-550 "+-" to "+-" ; or connect the TREK-550's "ignition & +" pins together with power source's "+" , and "-" to "-". Please also set the "power on after power failure” function to "always on" in BIOS.(for BIOS settings, please see Appendix D).
2.3 Running the BIOS Setup Program In most cases, the computer will have been properly set up and configured by the dealer or SI prior to delivery. However, it may still be necessary to adjust some of the computer's BIOS (Basic Input-Output System) setup programs to change the system configuration data, like the current date and time, or the specific type of hard drive currently installed. The setup program is stored in read-only memory (ROM).
2.5 Installing the Drivers After installing system software, the computer is ready to set up the AMD chipset, VGA, audio, LAN, and touch screen functions. All the pre-requisite drivers are stored on a CD-ROM disc entitled “Drivers and Utilities” (Check the correct wording on the CD, which can be found in the accessory box.) The utility directory includes multimedia programs.
Chapter 4 Jumper Settings and Connectors 4 This chapter explains how to set up the Computing Box hardware, including instructions on setting jumpers and connect- ing peripherals, and how to set switches and read indicators. Be sure to read all the safety pre- cautions before beginning the installation procedure.
4.1 Setting Jumpers and Switches It is possible to configure the Computing Box to match the needs of the application by resetting the jumpers. A jumper is the simplest kind of electrical switch. It consists of two metal pins and a small metal clip, often protected by a plastic cover that slides over the pins to connect them. To “close” a jumper, connect the pins with the clip. To “open” a jumper, remove the clip. Sometimes a jumper has three pins, labeled 1, 2, and 3.
4.1.1 Locations of the Jumpers and Connector SW1 JP1 CN2 CN4 BH1 JP3 JP2 Figure 4.1 Locations of jumpers and connectors on top side the motherboard. SODIMM1 CN16 Figure 4.2 Locations of jumpers and connectors on bottom side of the motherboard.
The figures below show the locations of the jumpers and connectors on daughter board used in TREK-550. J2 J3 SW1 CN11 CN12 CN13 CN14 CN15 Figure 4.4 Locations of jumpers and connectors on bottom side of the daughter board. 4.1.2 Jumpers Table 4.1: Jumpers on motherboard Location Function JP1 input voltage selection JP2 CMOS clear for external RTC JP3 Pin9 of COM3 function selection Table 4.
4.1.3 Connectors On-board connectors link the Computing Box to external devices such as hard disk drives. The table below lists the function of each connector. Table 4.
4.3 Jumper Settings 4.3.1 CMOS Clear for External RTC (JP2) Warning! 1. To avoid damaging the computer, always turn off the power supply before setting “Clear CMOS.” 2. Set the jumper back to “Normal Operation” before turning on the power supply! Table 4.3: Clear CMOS / External RTC (JP1) Normal Operation (Default) 1 Clear CMOS 2 3 1 2 3 4.3.2 Power Input Voltage Setting (JP1) TREK-550 must be configured properly according the power input range.
4.3.5 DI/GPS Function Selection (SW2) If the GPS module with Dead Reckoning function is used, the digital inputs 3/4 will be used as inputs of GPS module. DIP switch (SW2) is used to select the function on DI 3/4 (Digital Input 3/4). Table 4.7: Pin 9 of COM8 Function Selection (J3) Digital Input GPS (for Dead-Reckoning) SW2.1 OFF ON SW2.2 ON OFF SW2.3 OFF ON SW2.
4.4 COM Port Interface The computer provides totally ten serial ports for difference uses. Six of ten serial ports (COM1~COM6) are implemented with Super I/O chip and their physical address are fixed. And the other four serial ports are done by a USB serial converter, and need driver support to work. In Advantech provided WES (Windows Embedded Standard) and Win CE 6.0 OS, the four USB-to-Serial serial ports are fixed from COM8 to COM11). Table 4.
Chapter A 5 Pin Assignments This appendix explains pin assignments on the TREK-550.
5.1 Front Side Connectors 5.2 Rear Side Connectors 5.3 Power Connector (12/ 24V; 6 ~ 36V) Molex Manufacturer part no.
5.
5.5 RS-232 Connector RS-232 / RS-485 / J1708 Connector Pin Signal Pin Signal 1 RS-232 DCD 2 RS-232 RXD 3 RS-232 TXD 4 RS-232 DTR 5 RS-232 Ground 6 RS-232 DSR 7 RS-232 RTS 8 RS-232 CTS 9 RS-232 RI / +5V / +V12 5.
5.7 DI / DO Connector DI / DO Connector Pin Signal Pin Signal 1 Isolated Dry Contact Input 1 2 Isolated Dry Contact Input 2 3 Isolated Dry Contact Input 3 4 Isolated Dry Contact Input 4 5 Isolation Ground 6 Isolated Relay Driver Output 1 7 Isolated Relay Driver Output 2 8 Isolated Relay Driver Output 3 9 Isolated Relay Driver Output 4 5.
5.
Chapter 6 Software demo application setup C This appendix explains the software demo application for TREK-550.
6.1 Introduction To make the hardware easier to access for programmers, Advantech has developed an demo program in order to let customer test the functions on TREK-550. This document describes detailed information for each Advantech demo program so that application developers can become more familiar with using them. For technical support, contact Advantech application engineers worldwide. For news updates, visit our website: www.advantech.com 6.1.
Figure 6.2 Figure 6.3 TREK-550 User Manual 44 www.advantech.com J1939 truck simulator Figure 6.
6.1.2 CAN Test 1. CAN: Console PC, install [PCAN_USB-to-CAN] test program, and use USB to CAN fixture to connect to TREK-550 CAN port. 2. Execute PCAN-View USBĺ Set Baud rate 250kBit/sĺ Select [Extended]ĺOKĺ Transmit ĺ New ĺ ID(Hex) key in number ĺ Data key in any numberĺ[Period] key in 100msĺClick [Extended Frame]ĺOK. See below figure 6. Figure 6. 11 Figure 6. 12 TREK-550 User Manual 45 www.advantech.
Figure 6. 13 3. Then you may read the data of TREK-550 from Console PC, in the same time, you may also press [Write Data] to write to Console PC. As for Filter Message, it can filter out the message you don’t need, and keep the message you need. See below Figure 6. Figure 6. 14 TREK-550 User Manual 46 www.advantech.
6.2 RTC test Execute “RTC test” 1. For RTC Time setting: You may set year, month, date, and time show as below. Figure 6.5 Figure 6.6 Figure 6. 7 Figure 6. 8 2. RTC Alarm Setting: You may also set Alarm time; you may wake up the system by the time you have set. Please refer to below figure 6. TREK-550 User Manual 47 www.advantech.
Figure 6.9 6.3 Power Management 6.3.1 Power management Mechanism Normal Power Management Flow OFF_EVENT_DELAY ON_DELAY T1 T2 Ignition ON T3 HARD_OFF_DELAY T4 Ignition OFF System ON 48 www.advantech.
Low Battery Protection LOW _DELAY LOW_HARD_DELAY T8 System stays ON T7 T6 System OFF Low Battery is Detected Send Power Button Signal When the system is ON, and (1) The battery voltage (DC input) is lower than LOW_THRESHOLD (at T6) (2) and this situation lasts for LOW_DELAY, , then the system will send Power Button signal to OS (at T7) to start the shutdown process. At this time (T7), the LOW_HARD_DELAY is starting to countdown.
Note: Q1: How is the low-battery event raised or canceled? A1: The minimum value on LOW_DELAY parameter is 1 second. If the voltage remains lower than the LOW_THRESHOLD in the duration of LOW_DELAY, the low-battery event will be raised and immediately send a power button press signal to OS. During the duration of LOW_DELAY, if the battery voltage is back to be higher than LOW_THRESHOLD, the LOW_DELAY will be reset to predetermined value and stop count down.
Figure 6.9 power management demo utility Figure 6.9 Off event delay Off Event Delay – it means after 5 seconds delay from receiving of ignition OFF signal, EC controller will send a shutdown event to make system start shutdown process Figure 6.9 Hard Off delay Hard off Delay – it means after 30 seconds from shutdown event, EC controller will force power cut off at the same time. Figure 6.
Low Delay – it means after 30 seconds delay from receiving of Battery Voltage LOW signal, EC controller will send a shutdown event to make system start shutdown process. Figure 6.9 Low hard delay Low Hard Delay – it means after 60 seconds from Low Voltage shutdown event, EC controller will force power cut off at the same time Figure 6.9 Battery voltage Threshold level setting You could set the LOW battery voltage value by changing level 0 to 65.
Figure 6.9 Read the value D. Set the value 53 www.advantech.
The buttons which indicates by blue squares can SET the value you want to the system. Figure 6.9 Set value Execute “Power management test”, the Battery Voltage Level has 12V and 24V, you may set from 0~65 levels, press “Get” to know the value you set. 54 www.advantech.
Figure 6.10 1. Off Event Delay: You may set how many seconds you want system auto shut down after ignition off. 2. On Delay: You may set how many seconds you want the system to auto power on. 3. Low Delay: When the battery voltage is below certain value you set, it will automatically shut down to prevent the system will consume the battery. 6.3.4 TREK-550 power consumption OS: Windows Embedded Standard Burn-in test V6.0 Idle Mode 12V / 1.04A 12V / 1.
a. Digital Output Î isolated relay driver output b. Digital Input Î isolated dry contact input Figure 6.15 Digital in Figure 6.15 Digital out 6.5 Video in Test There are two video in, please connect camera on each port, CAM1 & CAM2, choose Channel 1 on [Switch to], then panel will show the image which camera1 has taken, it will recover to the same status after 10 sec, then change to Channel 2, Panel will show what appears on camera2, and come back to the same status after 10 sec. 56 www.advantech.
Figure 6.16 6.6 Dead reckoning We will need a 3-axis accelerometer that our software can talk to. We use this to characterize driver behavior such as hard accelerations, braking, and cornering. This also can tell us other significant information that can be used in accident reconstruction, etc… This one of the crucial items that we asked for in our specification and our customers’ expectations are making this a definite must have in our system.
Appendix C A TREK-303 This appendix explains the TREK-303 detailed information. 58 www.advantech.
Appendix A Paired with TREK-303 Specifications Table 1.1: TREK-303 Specifications Definition Detail Display type: 7” TFT LCD Max. resolution: 800 x 480 Colors: 262K Dot size (mm) 0.0635 x 0.1905 Luminance: 500 cd/m2 Viewing Angle (R/L/B/T) 70° / 70°/ 60°/ 60° . Note! 1.
TREK-303 Specification TREK-303 demo SW application program Figure 6. 17 60 www.advantech.
1. Execute “Hot Key test” program Î 2. Brightness level: You may set panel’s brightness from level 0 ~10, total 10 levels, when you finish setting the brightness level you want, please click “Apply”. If you want to check the current brightness level of TREK-303, please click “Get”. 3. Duty cycle: You may set every level’s brightness strength, total 10 levels, when you finish setting the brightness strength for each level, please click “Apply”.
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75(. $17(11$ ,QVWDOODWLRQ 3KRWR www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies.
