TPC-650 Pentium-based panel PC with 5.7"/6.
Copyright notice This document is copyrighted 2000 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements to the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd.
Initial Inspection Before you begin installing your card, please make sure that the following materials have been shipped: • TPC-650 • Panel mounting clamper s • Panel mounting screws • Keyboard/mouse Y-cable • Power connector (female) • Grounding wires • Copper studs for PC/104 board mounting • Support CD • Quick start sheet • DB-9 null modem cable (optional) • 32MB CompactFlash™ memory card (optional) • Windows CE EULA sheet (optional) • Advantech GeniDAQ Development Edition CD (optional) • Advantech Geni
FCC Class A notes This equipment has been tested with a Class A computing device and has been found to comply with Part 15 of FCC Rules. Operation in a residential area may cause unacceptable interference to radio and TV receptions, requiring the operator to take whatever steps are necessary to correct the interference.
Safety Instructions 1. Read these safety instructions carefully. 2. Keep this installation reference guide for later reference. 3. Disconnect this equipment from any AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. Use a damp cloth. 4. For pluggable equipment, the power outlet must be installed near the equipment and must be easily accessible. 5. Keep this equipment away from humidity. 6. Put this equipment on a reliable surface during installation.
Wichtige Sicherheishinweise 1. Bitte lesen sie Sich diese Hinweise sorgfältig durch. 2. Heben Sie diese Anleitung für den späteren Gebrauch auf. 3. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten dient ein angefeuchtetes Tuch zur Reinigung. 4. Die NetzanschluBsteckdose soll nahe dem Gerät angebracht und leicht zugänglich sein. 5. Das Gerät ist vor Feuchtigkeit zu schützen. 6.
Contents CHAPTER 1 General Information ............................. 1 1.1 Introduction .................................................................. 2 1.2 Specifications ............................................................... 2 1.3 LCD Specifications ...................................................... 5 1.4 I/O Arrangement ............................................................. 6 1.5 Dimensions/Cutout ..................................................... 7 CHAPTER 2 System Setup ....
Tables Table Table Table Table Table Table Table Table Table Table Table 1-1: TPC-650 LCD specifications ........................................................ 5 3-1 Connectors and jumpers ............................................................... 3 3-2: CN1 pin assignment (IDE connector) ........................................... 2 5 3-3: CN2 pin assignment (PC/104 connector) ..................................... 2 6 3-4: CN5/CN6 pin assignment (24-bit/36-bit LCD interface) ...............
CHAPTER 1 General Information This chapter gives background information on the TPC-650.
1.1 Introduction The TPC-650 is a revolutionary product that upgrades the performance level of small-sized operator interface terminals. It has a high quality 6.4" VGA TFT LCD/5.7" QVGA STN LCD, an Intel® Pentium® 266 MMX™ microprocessor, 10/100 BaseT Ethernet port, two serial ports (one RS-232, one RS-232/422/485), a CompactFlash™ memory card slot, an external 16-bit PC/104 expansion slot, and a touchscreen.
• Core logic: Intel ®430TX chipset • BIOS: Award 256 KB flash memory • RAM: 32MB SO-DIMM SDRAM • IDE device interface: Supports one CompactFlash™ memory card • Parallel port: Supports SPP/EPP/ECP; D-SUB 25-pin connector • Serial ports: One RS-232 port and one RS-232/422/485 port.
Environmental specifications • Operating temperature: 0~45°C (32°~113°F) • Humidity: 0~95% RH (non-condensing). 40°C • Safety: UL/CSA certificated • FCC Class A and CE certificated • Vibration: 10~18 Hz, 1.
1.3 LCD Specifications Model TPC -650T TPC -650S D isplay Type TFT color LC D STN color LC D Maximal colors 256k colors 256 colors Siz e 6.4 i nches di agonal 5.7 i nches di agonal LC D model no. Pri meVi ew V 16C 6448A C or equi valent Kyocera KC S3224ASTT-X6 R esolution 640 x R, G, B x 480 dots 320 x R, G, B x 240 dots 300 cd/m2 110 cd/m2 120 25 B rightness C ontrast ratio D ot pitch 0.0675 (H) x 0.203 (V) 0.12 (H) x 0.36 (V) Pixel pitch (mm) 0.203(H) x 0.203(V) 0.34 (H) x 0.
1.4 I/O Arrangement The I/O arrangement of the TPC-650 is as shown below: Fig.
Note: Serial port COM2 can be configured to operate in either RS-232, RS-422 or RS-485 mode. This is set by DIP switches, which are accessible through the two openings on the rear cover. Before attaching connectors, please make sure the DIP switches settings are correct. (See Table 3.4-3) 1.
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CHAPTER 2 System Setup This chapter explains how to set up the TPC-650 hardware.
2.1 General The TPC-650 compact profile panel PC can simultaneously monitor and sample the data from several traditional PLC controllers. It takes full advantage of a wide range of available software programs, and its high display performance and networking make it best choice in this era of the web. The TPC-650 is easily customizable to fulfill your needs. The kernel modules are accessible when the front bezel is removed.
Step 2: Plug in the CompactFlash™ card (refer to section 2.3). Figure 2-2: Plug in the CompactFlash™ card Step 3: Install the PC/104 boards (refer to section 2.
Step 4: Connect the power line and ground. (refer to section 2.
Step 6: Adjust the LCD contrast (refer to section 2.6) Figure 2-6: Adjusting LCD contrast Step 7: Calibrate the touchscreen. (refer to section 2.7).
2.3 Installing and Ejecting a CompactFlash™ Memory Card CompactFlash™ memory cards are the TPC-650's standard storage device. To insert and remove the memory card, do the following: Insert CompactFlash™ card into TPC-650 1.Check the CompactFlash™ shielding door latch. If it is locked, slide it to unlock position. (Refer to Fig. 2-7) Figure 2-7: CompactFlash™ shielding door 2.Open the shielding door. 3.Insert the CompactFlash™ memory card to the socket. 4.
Eject CompactFlash™ card from TPC-650 1.Unlock the door latch and open the shielding door. 2.Bend the ejecting lever so that it points to you. 3.Push the lever inside, and the CompactFlash™ card will loosen and be ejected outward. 4.Take away the card. 5.Close and lock the door. 2.4 Installing a PC/104 Module The TPC-650's PC/104 connector gives you the flexibility to attach to the PC/104 expansion modules, which perform the same functions as traditional plug-in expansion cards.
Figure 2-8 Installing a PC/104 module 2.5 Connecting the Power Adapter Before connecting the power adapter to your TPC-650, you must first attach the power terminal block onto the 24VDC power receptable located on the rear side of the TPC-650. After the power terminal block has been attached, you can then connect the power adapter to the power terminal block to provide power supplies to your TPC-650.
To connect the power adapter: 1.Identify each wire of the power adapter cord (you must first make sure which is +, - or GND specifically). 2.Unscrew the screws on the power terminal. insert each wire of the power adapter cord specifically into its designated connector hole (+, - and GND) on the power terminal block. Fasten the screws to secure wires in the connector holes. Figure 2-9: Connecting the power adapter Note: The power terminal block is in the accessory pack shipped together with the TPC-650.
2.6 Adjusting LCD Contrast (for TPC-650S only) The default setting of the STN LCD contrast may not fit individual applications. To get the most appropriate display, users can adjust the VR (variable resistor) on the I/O board. This VR is accessible by screw drivers through the hole on the rear case. Figure 2-10: Adjusting LCD contrast 2.
5: Press the touchscreen where the 2nd radial button appears. 6: Close the calibration program. The calibration is complete. 2.8 First System Boot After you have properly installed the CompactFlash™ memory card pre-installed with Windows CE® or with specific application software, all you have to do is simply plug in the power and the system is ready for the first boot. Please follow the steps below to perform your first system boot: 1.Turn on the power switch.
Warning: Be sure to execute "regsave" command after making a change on any system parameters. Otherwise all parameters will restore to default after system reboot. 2.9 Exploded Diagram The following exploded diagram is provided to help with assembly or disassembly of the TPC-650.
CHAPTER 3 TPC-650 Kernel: PCM-9450 The heart of the TPC-650 is composed of two boards:the Advantech PCM-9450 main board and the PCM-9450 I/O board. The specifications for both are in this chapter.
3.1 Introduction The heart of the TPC-650 is composed of two boards: the Advantech PCM-9450 main board and the PCM-9450 I/O board. This combination is designed to fit the TPC-650 form factor, and provides excellent quality and performance in Human Machine Interface or Operator Interface Terminal applications. 3.
3.
Figure 3-1: PCM-9450 main board 24 TPC-650 User's Manual
Table 3-2: CN1 pin assignment (IDE connector) Pin Signal Pin Signal 1 IDECS01# 2 DDP0 3 IDECS03# 4 DDP1 5 DAP0 6 DDP2 7 DAP1 8 DDP3 9 DAP2 10 DDP4 11 IDEACK0# 12 DDP5 13 IRQ1 14 DDP6 15 IRQ8 16 DDP7 17 KBRESET# 18 DDP8 19 A20GATE 20 DDP9 21 24MHZ 22 DDP10 23 PS_ON# 24 DDP11 25 5VSB 26 DDP12 27 GND 28 DDP13 29 IDERSTP# 30 DDP14 31 PIIX_RI# 32 DDP15 33 IDEIORDY0 34 IDEIOR0# 35 IDEDRQ0 36 IDEIOW0# 37 IDELED0 38 IDEIRQ0# 39 GND 4
Table 3-3: CN2 pin assignment (PC/104 connector) Number Row A 26 Row B GND Row C Row D GND GND 1 IOCHCHK# 2 SD7 RESETDRV SBHE# 3 SD6 +5 V LA23 IOCS16# 4 SD5 IRQ9 LA22 IRQ10 5 SD4 -5 V LA21 IRQ11 6 SD3 DRQ2 LA20 IRQ12 7 SD2 -12 V LA19 IRQ15 8 SD1 ENDXFR# LA18 IRQ14 9 SD0 +12 V LA17 DACK0# 10 IOCHRDY N/C MEMR# DRQ0 11 AEN MEMW# DACK5# 12 SA19 SMEMR# SD8 DRQ5 13 SA18 IOW# SD9 DACK6# 14 SA17 IOR# SD10 DRQ6 15 SA16 DACK3# SD11 DACK7# 16
24 SA7 IRQ4 — — 25 SA6 IRQ3 — — 26 SA5 DACK2# — — 27 SA4 TC — —- 28 SA3 BALE — — 29 SA2 +5 V — — 26 SA1 OSC — — 31 SA0 GND — — 32 GND GND — — # low active Chapter 3 TPC-650 Kernel 27
Table 3-4: CN5/CN6 pin assignment (24-bit/36-bit LCD interface) 1 3.... 37 39 O O O......O O O O O O......O O O 2 4.......
1 3.... 17 19 O O O......O O O O O O......O O O 2 4.......
12 3 OOO Table 3-6: CN13 pin assignment (ATX connector) Pin Signal 1 STB5V 2 N/C 3 PS_ON# 12 3 4 OOO O Table 3-7: CN16 pin assignment (Touchscreen interface) Pin Signal 1 XL 2 XR 3 YD 4 YU 1 3 5 7 OOOO OOOO 2 4 6 8 Table 3-8: JP2 pin assignment (LCD type selector) Pin Signal Pin Signal 1 GND 2 MMA3 3 GND 4 MMA4 5 GND 6 MMA5 7 GND 8 MMA6 FOR PRIMEVIEW 6.4" 3-4,7-8 FOR KYOCERA 5.
12 3 OOO Table 3-9: JP3 pin assignment (Clear CMOS switch) Pin Signal 1 VBAT3V_IN 2 VBAT3V 3 GND 1-2: NORMAL 2-3: CLEAR CMOS 12 3 OOO Table 3-10: JP5 pin assignment (Standby 5V & Vcc 5V switch) Pin Signal 1 STB5V 2 STB5V_VCC 3 VCC 1-2: STANT BY 5V 2-3: VCC 5V Chapter 3 TPC-650 Kernel 31
3.
Table 3-11: Jumpers and connectors Name JP1 S1 S2 CN2 CN7 CN8 CN9 CN10 RJ-45 PS/2 Function LCD power switch connector COM2 selector switch 1 COM2 selector switch 2 CompactFlash™ socket DB-25 Parallel port Power connector Serial port RS-232 Serial port RS-232/422/485 Ethernet port Keyboard/mouse connector 12 3 OOO Table 3-12: JP1 pin assignment (LCD power switch connector) Pin 1 2 3 1-2 : 2-3 : Signal 1.5V ENVEE VEEO_3 KYO 6.0" KYO 5.
7 8 9 10 11 12 7 8 9 10 11 12 S1 SW DIP-6 S2 1 2 3 4 5 6 1 2 3 4 5 6 SW DIP-6 ON ON Figure 3-2: DIP switch setting Table 3-14: CN2 (CompactFlash™ socket) Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 Signal - GND D04 D06 CS0# ATA SEL A08 VCC A05 A03 A01 D00 D02 -CD2 D11 D13 D15 -VS1 -IOWR INTRQ -CSEL -RESER -INPACK -DASP D08 D10 Pin 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Signal D03 D05 D07 A10 2 A09 2 A07 2 A06 2 A04 2 A02 A00 D01 -
13 12 2 1 O O O O .........O O O OO ...........
6 7 8 9 OOOO OOOOO 12 3 4 5 Table 3-17: CN9 (Serial port RS-232) Pin 1 2 3 4 5 6 7 8 9 Signal DCD RXD TXD DTR GND DSR RTS CTS RI 6 7 8 9 OOOO OOOOO 12 3 4 5 Table 3-18: CN10 (Serial port RS-232/422/485) Pin 1 2 3 4 5 6 7 8 9 10 RS-232 port DCD DSR RxD RTS TxD CTS DTR RI GND N/C RS-422 port TXDN/C TXD+ N/C RXD+ N/C RXDN/C GND N/C RS-485 port DATAN/C DATA+ N/C N/C N/C N/C N/C GND N/C
OOOOOO O O 1 2 3 4 5 6 7 8 Table 3-19: RJ-45 (Ethernet port) Pin 1 2 3 4 5 6 7 8 Signal TX+ TXRX+ N/C N/C RXN/C N/C 6O 4O 2O • O5 O3 O1 Table 3-20: PS/2 (Keyboard/mouse connector) Pin 1 2 3 4 5 6 Signal KB DATA MS DATA GND V CC KB CLOCK MS CLOCK
3.5 Safety Precautions Warning! Always completely disconnect the power cord from your chassis whenever you are working on it. Do not make connections while the power is on, because sensitive electronic components can be damaged by the sudden rush of power. Only experienced electronics personnel should open the PC chassis. Caution! Always ground yourself to remove any static charge before touching the CPU card. Modern electronic devices are very sensitive to static electric charges.
3.6 Setting Jumpers You may configure your card to match the needs of your application by setting jumpers. A jumper is a metal bridge that closes an electrical circuit. It consists of two metal pins and a small metal clip (often protected by a plastic cover) that slides over the pins to connect them. To "close" a jumper, connect the pins with the clip. To "open” a jumper, remove the clip. Sometimes a jumper will have three pins, labeled 1, 2 and 3.
CHAPTER 4 Networking Communication This chapter describes the ways to get your TPC-650 connected to the host PC.
4.1 Introduction The TPC-650 is designed as a networking device that readily connects to a host PC either via an existing LAN or an RS-232 interface. Its network capability makes it nothing less than a powerful platform for any application that demands networking communication or remote file transfer. The following sections will guide you through the networking steps for the TPC-650. 4.
4. Use a twisted-pair UTP or STP cable (category 3, 4, 5) to connect the TPC-650 through its RJ-45 port to a hub (or a switch) within the Ethernet LAN to which your host PC is also connected. 5. Assign valid IP addresses for your TPC-650 and host PC. If you are joining an existing Intranet, ask your network administrator for valid IP addresses. If you are using a DHCP server on the network, you need not assign IP addresses yourself.
Note: To verify that your TPC-650 has joined the network and is properly connected with your host PC, just try to access your host PC through the Windows CE Explorer by typing //host_name_of_host_PC in the address bar. Press Enter to search for the host PC. If the connection is successful, you can see the network shares that are available from the host PC. Or you can simply "ping" your TPC-650 from your host PC to make sure TCP/IP is working. (e.g.
Note: Be sure to power off the HMI-640S before you connect or disconnect any cable. 3. Power up your TPC-650. After the system boot has been completed, try accessing the Start/Programs/Communication/Remote Networking menu. 4. Click Make New Connection to pop up a dialog box, and choose Direct Connection. 5. Double-click the New Connection icon to connect to the PC. 6.
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CHAPTER 5 Mounting This chapter describes the ways to mount your TPC-650.
If you want to panel mount your TPC-650, use the four brackets that are included within your package. First, fit the TPC-650 body onto the cutout panel and hold it temporarily in place with your hands. Then, insert each bracket into the four keyholes on both sides of the TPC650 rear case, and use appropriate screws to fix the TPC-650 body on the cutout panel.
APPENDIX A Programming the Watchdog Timer The TPC-650 is equipped with a watchdog timer that resets the CPU or generates an interrupt if processing comes to a standstill for any reason. This feature ensures system reliability in industrial standalone or unmanned environments.
A.1 Programming the Watchdog Timer To program the watchdog timer, you must write a program which writes I/O port address 443 (hex). The output data is a time interval value. The value range is from 01 (hex) to 3F (hex), and the related time interval is 1 sec. to 63 sec. 41 Data Time Interval 01 1 sec. 02 2 sec. 03 3 sec. 04 4 sec. • • • • • • 3F 63 sec.
After data entry, your program must refresh the watchdog timer by rewriting I/O port 443 (hex) while simultaneously setting it. When you want to disable the watchdog timer, your program should read I/O port 443 (hex).
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APPENDIX B Cabling for RS232 Port The TPC-650 is equipped with a watchdog timer that resets the CPU if processing comes to a standstill for any reason. This feature ensures system reliability in industrial standalone or unmanned environments.
The TPC-650 is shipped together with a serial cable (NULL modem cable) for customers to make a direct connection between it and the host PC. Note that off-the-shelf NULL modem cables may not be wired correctly.
25-pin NULL Modem Cable: Remote host serial port connector Calling system serial port connector Signal 2 3 Transmit Data 3 2 Receive Data 4 5 Request to Send 5 4 Clear to Send 6, 8 20 Data Set Ready and Carrier Detect 7 7 Signal Ground 20 6, 8 Data Terminal Ready Appendix B Cabling for RS-232 Port 46
