User Manual EBPC-5250 Embedded Industrial Computer Chassis for 5.
Copyright The documentation and the software included with this product are copyrighted 2008 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable.
Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Read these safety instructions carefully. Keep this user manual for later reference. Disconnect this equipment from AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. For pluggable equipment, the power outlet should be installed near the equipment and shall be easily accessible. Keep this equipment away from humidity. Put this equipment on a reliable surface during installation.
Caution! The computer is provided with a battery-powered real-time clock circuit. There is a danger of explosion if battery is incorrectly replaced. Replace only with same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer's instructions. Caution! Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the power is on.
A Message to the Customer Advantech customer service Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech equipment is destined for the laboratory or the factory floor, you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known. Your satisfaction is our primary concern.
Product Warranty (2 years) Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation.
Initial Inspection When you open the carton, please make sure that the following materials have been shipped: ! EBPC-5250 Chassis ! User Manual ! Warranty Card ! Accessory box with a package of screws (for fastening the SBC, 3.5” disk drive, slim-type optical disk drive, mounting brackets, riser card), 4 pcs of rubber pads, a pair of mounting brackets, a label (for the pre-punched I/O ports), and a pack of I/O cables.
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Contents Chapter 1 General Information ............................1 1.1 1.2 1.3 Introduction ............................................................................................... 2 Specifications ............................................................................................ 2 Power Supply ............................................................................................ 3 Table 1.1: Power Supply .............................................................
Table 3.5: Cable Connections Between the SBC and the Display Module...................................................................... 19 Chapter 4 Operation ........................................... 21 4.1 The Front Plate ....................................................................................... 22 Figure 4.1 Front plate ................................................................ 22 The Rear Plate...................................................................................
Chapter 1 1 General Information This chapter provides general information about the EBPC-5250.
1.1 Introduction The EBPC-5250 is a rugged and compact embedded industrial computer chassis. With an easily customized I/O plate, the unit can be equipped with various 5.25” biscuit SBCs.
The EBPC-5250 accommodates an AC 180W ATX power supply. The detail specifications are listed below: . Table 1.1: Power Supply Part Number 1757000277 Wattage 180 W max. (ATX, PFC) 100 ~ 240 Vac (Full range) Output voltage +5 V @ 12 A, +3.3 V @ 16.8 A, +12 V @ 10 A, -12 V @ 0.8 A, +5 Vsb @ 2 A Minimum load +5 V @ 0.3 A, +3.3 V @ 0.3 A, +12 V @ 1.5 A MTBF 100,000 hours @ 25°C Safety UL/TUV/CB/CCC General Information Input rating 1.
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Chapter 2 2 System Setup This chapter introduces the installation process. Sections include: ! Removing the Top Cover ! Installing the Compact Flash and Mini PCI Module ! Installing the 5.25" SBC ! Installing the Riser Card and Add-on Card ! Installing the 3.
The following procedures will instruct you how to install a 5.25” SBC, riser card, addon cards, and disk drive into the chassis. Note! Use caution when installing or operating the components with the chassis open. Be sure to turn off the power, unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine. 2.1 Removing the Top Cover To remove the top cover, please follow the instructions below: 1.
It's better to insert the CompactFlash or mini PCI module into the socket on the SBC first if it’s necessary. After the SBC has been installed into the chassis, users need to open the bottom cover of the chassis by loosening the 6 screws to install or replace the CompactFlash or mini PCI module. (Figure 2.2) Note! Chapter 2 2.2 Installing the CompactFlash or Mini PCI Module The CompactFlash is allocated as a Secondary IDE Master. System Setup Figure 2.
Figure 2.3 Installing an SBC 2.4 Installing a PCI Card or PC/104 Module or Riser Card The EBPC-5250 can support a PC/104 module or a PCI card depending on the SBC specification. To install the module, simply insert the module in the corresponding slot. Alternatively, it also supports up to 2 PCI cards via the optional riser card. To install the optional riser card, please proceed as follows: Note! 1. 2. 3. 4. 5. Use caution when installing a PCI card or PC/104 module, please note the height limit.
Chapter 2 System Setup Figure 2.4 Installing a riser card Figure 2.
2.5 Installing the Disk Drives The EBPC-5250 comes with a shockproof housing for an internal 3.5” HDD. It also reserves space for a slim type optical disk drive. Please refer to the following instructions to install the 3.5” hard disk drive and the optical disk drive. 2.5.1 Installing a 3.5” Hard Disk Drive 1. 2. 3. 4. To install the 3.5” internal HDD, remove the disk drive bracket by releasing the four screws (with the rubber cushions) from outside the chassis (see Figure 2.6).
Figure 2.7 Install a slim-type optical disk drive into the chassis Figure 2.8 Small converter for slim-type optical disk drive 11 EBPC-5250 User Manual System Setup The EBPC-5250 reserves space for a slim-type optical disk drive. However if it is used, the upper PCI slot on the riser card may not be used. Please follow the installation as listed below. 1. Undo the two screws on the front plate to remove the slim-type ODD bracket (Figure 2.7). 2.
2.6 Attaching the Mounting Brackets A pair of mounting brackets is included in the accessory box. If you need to install them, please refer to Figure 2.9 which depicts how to fasten them to the bottom-left and bottom-right of the chassis with the six screws provided. Figure 2.
Chapter 3 3 I/O Board, Optional Display Module Kit & Cable Connections This chapter introduces the I/O board, optional display module kit and cable connections. Section include: ! I/O Board Layout ! Cable Connections between the 5.
3.1 I/O Board Layout The layout of the front I/O board is shown below: LAN2 USB2 *MLAN 1 VGA CN21 CN20 CN16 CN8 USB1 *GLAN1 LPT CN15 CN18 CN6 GIGA LAN1 GIGA LAN2 LED CN19 LED CN23 PS/2 Audio CN4 CN1 GPIO CN10 COM CN13 Figure 3.1 Front I/O board layout *MLAN1 is 10/100 LAN, *GLAN1 is 10/100/1000 LAN. Depending on the SBC specification, only one of the LAN1 connectors need to be installed.
Chapter 3 3.2 Cable Connections between the PCM-9581/9586 and I/O Board Table 3.
3.3 Cable Connections between the PCM-9582/9587 and I/O Board Table 3.
Table 3.3: Cable Connections between PCM-9584 and I/O Board Illustration . PCM-9584 Function Front I/O Board 1700007921 CN22 Power switch & LED - 1700002365 CN19 COM CN13 1700002366 CN17 LPT CN6 1700002367 CN26 VGA CN8 1700002419 CN15 KB/MS CN4 1700002437 CN21 Audio CN1 1700008721 CN14, CN13 USB CN15, CN20 17 EBPC-5250 User Manual I/O Board, Optional Display Module Kit & Cable Connections Part Number Chapter 3 3.
3.5 Required Cable Kit Connections between the PCM-9581FG/9582FG/9584 and I/O Board When purchasing the PCM-9581FG/9582FG/9584 series of SBC, please purchase the appropriate cable kit. The P/N is 9668525004E. The detail of this cable kit is listed below: Table 3.
Chapter 3 3.6 Optional Display Module Layout The layout of the optional display module is shown below: LVDS2 CN4 DV1 CN6 LVDS1 CN2 Figure 3.2 Display module layout 3.7 Cable Connections Between the SBC and the Display Module Table 3.
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Chapter 4 4 Operation This chapter describes how to maintain the EBPC-5250.
4.1 The Front Plate The front panel has a built-in Line-in jack, a Line-out jack, a Mic-in jack, a Mini DIN PS/2 mouse connector, a Mini DIN PS/2 keyboard connector, four COM ports, a parallel port, a GPIO port, a VGA port, four USB ports, a 10/100 LAN port and a Giga LAN port with ‘link’ & ‘activity' LED indicators. The GigaLAN port on the lower right corner is specifically for PCM-9581FG/9582FG/9584 series of biscuit SBC. If users use other 958X series SBCs, there is a cap to cover this port.
Figure 4.3 Replacing the system fan 23 EBPC-5250 User Manual Operation There is a system cooling fan near the front left of the chassis. To replace the cooling fan, please follow the procedures below: 1. Remove the top cover 2. Unplug the fan power connector. 3. Loosen the four screws on the front plate and take out the fan module. (see Figure 4.3) 4. Remove the two screws on the fan guard. 5. Fasten the fan guard onto a new fan. 6.
4.4 Replacing the Power Supply The EBPC-5250 supports a single power supply. To replace the power supply, proceed as follows: 1. Unplug the power cord from the power supply. 2. Remove the top cover. 3. Unplug the 12-pin ATX power connector from the SBC, as well as the power connectors from the disk drives and fan. 4. Remove three screws on the rear plate and three screws on the side of the chassis. 5. To remove the power bracket, please loosen the two screws on the riser card first.
Appendix A A Exploded Diagram and Parts List This appendix shows the exploded diagram and parts list of the EBPC-5250.
Appendix A Exploded Diagram and Parts List A.1 Exploded Diagram and Parts List Figure A.1 Exploded diagram Table A.1: Parts List 1. Top cover 10. Bottom cover 2. Display module cover 11. Slim optical disk drive front cover 3.I/O board 12.Slim optical disk drive bracket 4.Adapter bracket 13.Power supply bracket 5.HDD bracket 14.Chassis 6.Rubber cushion 15.Power supply 7.Fan guard 16.Riser card bracket 8. Fan module 17.Rear window 9.
Appendix B B 5.25" Biscuit SBC Options This appendix shows the 5.25" SBC options.
B.1 5.25" Biscuit SBC Options EBPC-5250 supports a variety of Advantech 5.25” biscuit SBCs (listed below). Users can contact a local sales representative for detailed information. Table B.1: 5.25" Biscuit SBC Options Model Name Slot PCI Mini PCI PC/104 PC/104+ PCI-104 PCM-9581 1 1 - - - PCM-9582 1 1 1 - 1 PCM-9584 1 1 1 - - PCM-9586 1 1 - - - PCM-9587 1 1 1 - 1 * If the user chooses the PCM-9581FG/9582FG/9584, please purchase the necessary cable kit.
Appendix B 5.
www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd.
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