User Manual ACP-4320 4U Industrial Chassis with Dual Front-accessible SAS/SATA HDD Trays
Copyright The documentation and the software included with this product are copyrighted 2009 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable.
Safety Instructions 1. 2. 3. Read these safety instructions carefully. Keep this user manual for later reference. Disconnect this equipment from AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. For pluggable equipment, the power outlet shall be installed near the equipment and shall be easily accessible. Keep this equipment away from humidity. Put this equipment on a reliable surface during installation. Dropping it or letting it fall could cause damage.
(2). this device must accept any interference received, including interference that may cause undesired operation. 19. CAUTION: Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the power is on. Sensitive electronic components can be damaged by sudden power surges. 20. CAUTION: Always ground yourself to remove any static charge before touching the motherboard, backplane, or add-on cards.
Product Warranty Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
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Contents Chapter 1 General Information ............................1 1.1 1.2 1.3 Introduction ............................................................................................... 2 Specifications ............................................................................................ 2 Power Supply Options............................................................................... 3 1.3.1 300W ATX power supply with PFC (PS-300ATX-ZBE) ................ 3 Table 1.
3.1.3 3.2 3.3 3.4 Chapter 4 Dual-Slot SAS/SATA Backplane ...... 23 4.1 Backplane Layout ................................................................................... 24 Figure 4.1 Front side layout (connect to the HDD) .................... 24 Figure 4.2 Rear side layout (connect to the RAID card or motherboard) ....................................................................... 24 Connectors & Pin Definition .................................................................... 24 Table 4.
Chapter 1 1 General Information This chapter provides general information about the ACP-4320.
1.1 Introduction The ACP-4320 is a 4U rackmount industrial computer chassis designed for building mission-critical applications. With the latest industrial design on its outlook, the ACP4320 breakthroughs the traditional, rigid impression of industrial PCs, and provides users with both a high-performance and a state-of-the-art operating platform.
1.3.1 300W ATX power supply with PFC (PS-300ATX-ZBE) Table 1.1: 300W ATX power supply with PFC (PS-300ATX-ZBE) 300 watts max. (ATX, PFC) Input rating 100 ~ 240 VAC @ 50 ~ 60 Hz (full range) Output voltage +5 V @ 30 A, +3.3 V @ 28 A, +12 V @ 15 A, -5 V @ 0.3 A, -12 V @ 0.8 A, +5 VSB @ 2 A Minimum load +5 V @ 0.1 A, +12 V @ 0.5 A MTBF 100,000 hours @ 25°C Safety UL/TUV/CB/CCC 1.3.2 400W ATX power supply with PFC (PS-400ATX-ZBE) Table 1.
1.4 Environment Specifications Table 1.5: Environment specifications Environment Operating Non-operating Temperature 0 ~ 40°C (32 ~ 104°F) -20 ~ 60°C (-4 ~ 140°F) Humidity 10 ~ 85% @ 40°C, non-condensing 10~95% @ 40C, non-condensing Vibration (5 ~ 500 MHz) 1G rms 2G Shock 10G (with 11 ms duration, half sine wave) 30G Safety CE compliant 1.5 Dimension Diagram MB Version BP Version Unit: mm (inch) Figure 1.
Chapter 2 2 System Setup This chapter introduces the installation process.
The following procedures are provided to assist you in installing a motherboard (or backplane), disk drives, and plug-in cards into the ACP-4320. Please also refer to the Appendix A, Exploded Diagram, for the detail parts of the chassis. 2.1 Removing the Top Cover To remove the top cover, please refer to Figure 2.1. Figure 2.1 Removing the top cover 2.2 Installing the Backplane or Motherboard The ACP-4320 supports either up to 15-slot backplane, or ATX/microATX motherboard.
NUT NUMBER BP/MP MODEL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 X A M Be careful to screw the Copper Stub under 10 kgf cm. 3. 4. 5. 6. 7. 8. While installing a BACKPLANE, put it in place and then attach the supplied EMI spring shielding onto it. Then fasten the screws provided. (see Figure 2.2), For the PICMG 1.0 BACKPLANE, connect the orange-white wire from connector "HCN1" on the backplane to connector "CN21" on the CPU card.
Figure 2.2 Installing a backplane Figure 2.3 Installing a motherboard 2.3 Installing CPU card or Add-on Card The ACP-4320BP accepts an up to 15-slot cards. To install a CPU card or add-on card, proceed as follows: 2.3.1 Installing the CPU Card 1. 2. Select a vacant PICMG slot for the full-length CPU card, or a PCI/ISA slot for other add-on cards. Then, remove the corresponding I/O bracket attached to the rear plate of the chassis.
5. Note! Most of Advantech's full-sized CPU cards support the front USB function. However, only the PCA-6184-B, PCA-6186-B, PCA-6188, PCA6190 and the later full-sized CPU cards support the front LAN LED function. 9 ACP-4320 User Manual System Setup Figure 2.4 Installing a CPU card Chapter 2 3. 4. other edge of the card has been inserted into the plastic guiding fillister. Fasten the screws on the top of both brackets of the card. (see Figure 2.4).
2.4 Hold-down Clamp The hold-down clamp protects all the cards from vibration and shock. After installing all the cards, please refer to the following steps to install the rubber cushions and the hold-down clamp. 1. There are two rows of notches on both sides of the hold-down clamp for inserting into rubber cushions provided in the accessory box. One side is for PCI cards, while the other side is for ISA cards. Depending on the card height, the cushions can be inserted upward or downward.
The ACP-4320 comes with two front-accessible SAS/SATA HDD trays; it also supports two 5.25" disk drives and one 3.5"flppy disk drive or an internal SATA/ATA hard disk drive. For the first time installing all disk drives together into the ACP-4320 chassis, we suggest users install the two 5.25" disk drives (refer to Section 2.5.1) first, then the 3.5" floppy disk drive (refer to Section 2.5.2) or internal 3.5" hard disk drive (refer to Section 2.5.
4. 5. 6. 7. Connect a 40-pin flat cable from the CPU card/motherboard to the optical disk drive. Plug in a peripheral power connector from the power supply to the optical disk drive. Repeat Steps 3 ~ 5 if there is more than one drive. Return the drive bay unit into the chassis and fix it with the four screws. 2.5.2 Installing a 3.5" floppy disk drive 1. 2. 3. 4. 5. Remove the front cover of one 3.5" drive bay. Insert one 3.
4. Return and push the HDD tray into the chassis until the handle of tray is moving back. Right-shift the key latch of the HDD tray to lock the tray. Repeat Steps 1 to 3 if there is a second HDD to be installed. 2.6 Attaching the Ears and Handles There are a pair of ears and handles in the accessory box. If you need to install the chassis on the rack, refer to Figure 2.8 to fasten them to the front-right and front-left edges with the four screws provided. Chapter 2 3. System Setup Figure 2.
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Chapter 3 3 Operation This chapter introduces the system operation information.
3.1 The Front Panel 3.1.1 Switch and buttons SYSTEM RESET ALARM RESET POWER Figure 3.1 The switch & buttons on the front panel System Reset Button: Press this switch to reinitialize the system. Alarm Reset Button: Press this switch to suppress or stop an audible alarm. Whenever a fault in the system occurs (e.g., fan failure, or a too high in-chassis temperature), an audible alarm is activated. Pressing this switch will cause the alarm to stop.
Each SAS/SATA HDD tray has a pair of LED indicators for displaying the SAS/SATA HDD power and the activity status. Please refer to Table 3.2 for the LED definition summary. Table 3.2: SAS/SATA HDD LED indicator function LED Description Green Blue power of HDD HDD power on N/A Status of HDD N/A Data access: Blinking Idle: Light (SAS HDD) No light (SATA HDD) When the system power is on and the SAS or SATA HDD is connected well, the HDD power LED is Green.
3.2 Replacing the Fans There is one fan behind the front plate of ACP-4320 chassis and one fan behind the SAS/SATA drive bay. To replace either of the fans, please refer to Figure 3.3 and proceed as follows: Figure 3.3 Replacing the system cooling fan 3.2.1 Replacing the system cooling fan 1. 2. 3. 4. 5. 6. 7. 8. Un-plug the fan power connector. Remove the thumb screw, which fixes the fan bracket to the chassis and lift it with two fingers.
Chapter 3 3.3 Cleaning the Filters The filters function to block dust or particles from the work environment and to extend the longevity of the system. It is recommended to clean the filters periodically. There are two filters in the chassis, one in front of the fan and the other behind the front door. To clean the filters, proceed as follows. Figure 3.5 Removing the filters 1. 2. 3. 4. Open the front door.
3.4 Replacing the Power Supply The ACP-4320 supports either 300W/400W single PS/2 or 300W/400W redundant power supplies. To change a failed power supply, please proceed as follows: Replacing the single PS/2 power supply 3.4.1 Changing the single PS/2 power supply Figure 3.6 Changing the single PS/2 power supply 1. 2. 3. 4. 5. 6. 7. 8. 9. Un-plug the power cord from the power supply. Remove the top cover.
1. 2. 3. 4. 5. 6. Turn off the power switch of the failed power supply module. Un-plug the power cord from the failed module. Loosen the screw on the failed module and then grab the handle to gently pull it out. Make sure that the new module is the same rating as the damaged one. Slide the power supply module inward until it locks into the right position. Secure the screw and replace the handle. Then plug the power cord and turn on the power switch on the new module.
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Chapter 4 4 Dual-Slot SAS/SATA Backplane This chapter introduces the SAS/ SATA HDD backplane information.
4.1 Backplane Layout Figure 4.1 Front side layout (connect to the HDD) Figure 4.2 Rear side layout (connect to the RAID card or motherboard) 4.2 Connectors & Pin Definition Table 4.1: SAS / SATA HDD connectors and LEDs on front side CON1 ~ CON2 SAS / SATA HDD connectors LED3 ~ LED4 SATA HDD1 ~ HDD2 power LED (green) LED1 ~ LED2 SATA HDD1 ~ HDD2 Bi-Color LED (blue) HDD Activity (blue) Table 4.
Chapter 5 5 Alarm Board This chapter introduces the alarm board and thermal sensor specifications. Sections include: ! Alarm board layout ! Alarm board specifications ! Thermal sensor ! Sensor I.D.
The alarm board is located under the system fan. It makes an audible alarm when: ! Any power supply module of the redundant power supply fails ! One of the cooling fans fai1s ! Internal temperature of the chassis is too high To stop the alarm beep, simply press the Alarm Reset button on the front panel. 5.1 Alarm Board Layout The layout and detailed specifications of the alarm board are given below: Figure 5.1 Alarm board layout 5.
Chapter 5 Pin 1 +5V Pin 2 Pin 3 T_SDAT Pin 4 CN13: Voltage detection input connector Pin 1 5VSB Pin 2 Pin 3 GND Pin 4 Pin 5 +5V Pin 6 Pin 7 -12V Pin 8 CN16: Power Good input connector Pin 1 Power Good A Pin 2 CN17: Alarm Reset connector Pin 1 Alarm reset Pin 2 CN18: Output connector to LED Board Pin 1 GND Pin 2 Pin 3 +12 V Signal Pin 4 Pin 5 -12 V Signal Pin 6 Pin 7 Power Good Signal Pin 8 Pin 9 Temperature Good Signal Pin 10 Pin 11 FAN Good Signal Pin 12 Pin 13 N/A Pin 14 Pin 15 +5 VSB Signal CN26: Extern
7 ON Note! ON ON OFF Please connect the fan connectors in the correct sequence: If two fans are set on SW1, the correct method to connect them into connectors FAN1 and FAN2. If the two fans are connected to other fan connectors, out of sequence, such as FAN1 and FAN3 or FAN2 and FAN3 or FAN3 and FAN4, then the alarm will not function correctly. 5.3 Thermal Sensor There is a thermal sensor mounted on the right-wall plate, close to the rear side of the chassis.
Appendix A A Exploded Diagram & Parts List
Figure A.
Appendix B B Backplane & Motherboard Options
B.1 Backplane Options ACP-4320 support a variety of PICMG 1.3 / 1.0 backplanes. Users can contact a local sales representative for detailed specification and information. Table B.1: PICMG 1.3 Backplane Options Model Name Segment PCE-7B13 PCE-5B12 Slots Per Segment SHB* PCIe x 16 PCIe x 8 PCI-X PCI Single 1 - 2 6 4 Single 1 1 - 6 4 *SHB: System Host Board Table B.2: PICMG 1.
ACP-4320 supports a variety of Advantech ATX/MicroATX motherboards as below. Users can contact a local sales representative for detailed information. Table B.
www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd.
