IPC-602 2U 6-slot Industrial Rackmount Chassis User’s Manual
Copyright Notice This document is copyrighted, September 2004, by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements to the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd.
A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech equipment is destined for the laboratory or the factory floor, you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known.Your satisfaction is our primary concern.
Product warranty Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Initial Inspection Before you begin installing your backplane, please make sure that the following materials have been shipped: • IPC-602 Chassis • User's Manual • Warranty card • Accessory package with screws for disk drives and backplane, a pair of keys and a spare filter If any of these items are missing or damaged, contact your distributor or sales representative immediately. We have carefully inspected the IPC602 mechanically and electrically before shipment.
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Contents Chapter 1 General Information ........................................2 1.1 1.2 Introduction ....................................................................... 2 Specifications .................................................................... 2 1.2.1 1.2.2 1.2.3 Passive Backplane Options............................................. 2 Power Supply Options .................................................... 3 Environmental specifications.......................................... 3 1.
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CHAPTER 1 General Information 1
Chapter 1 General Information 1.1 Introduction The IPC-602 is a compact rugged 19" 2U-height rackmount chassis designed for space-limited application. With its rugged, sturdy and well-cooled steel chassis specially designed to withstand heavy shocks and thick dust, the IPC-602 can be used in the harshest of environments. It is ideal for Computer Telephony or network system configurations that require high availability within a limited space, such as computer telephony and networking systems. 1.
1.2.2 Power Supply Options Part Number Watt PS-300ATXDC48 Input Output 300 W DC -36 ~ -72 V +5 V @ 30 A +12 V @ 15 A -5 V @ 0.3 A -12 V @ 0.8 A +5 Vsb @ 2 A PS-260-610E 260 W AC 110/220 V (AT) +5 V @ 25 A +12 V @ 9 A -5 V @ 0.5 A -12 V @ 2 A PS-250ATX-Z 250 W AC 95 ~ 132 V +5 V @ 27 A (ATX, PFC) AC 190 ~ 264 V +3.3 V @ 20 A (Selectable) +12 V @ 13 A -12 V @ 0.8 A -5 V @ 0.3 A +5 Vsb @ 2 A Mini-load Safety MTBF +5 V @ 0.3 A +3.3V @ 0.3A +12V @ 0.
1.
1.4 Safety Precautions Warning! Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the power is on. Sensitive electronic components can be damaged by sudden power surges. Only experienced electronics personnel should open the PC chassis. Caution! Always ground yourself to remove any static charge before touching the backplane, motherboard or add-on cards. Modern electronic devices are very sensitive to static electric charges.
This device complies with the requirements in part 15 of the FCC rules: Operation is subject to the following two conditions: 1.This device may not cause harmful interference, and 2.This device must accept any interference received, including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
CHAPTER 2 System Setup 7 Chapter 2
Chapter 2 System Setup 2.1 Introduction The following procedures are provided to assist you in installing drives and plug-in cards into the IPC-602. 2.2 Removing the Cover Unscrew the six screws on the front and rear panels, then slide the top cover toward the rear chassis and open it.
2.3 Installing Disk Drives After removing the cover, you can easily install disk drives. Please refer to Figure 2-2 below and do the following: 1. Remove the four outer screws which mount the drive bay to the chassis. 2. Slide the drive bay backwards to a location where it is not obstructed by the top rim. Lift it free from the chassis. 3. Remove the front cover of the drive bay, and insert the drives into the proper locations in the drive bay. 4. Put back the drive bay properly and fasten the screws.
2.4 Installing Plug-in Cards After removing the cover, you can easily install plug-in cards by following the steps. Please refer to Figure 2-3 below: 1. Unscrew the screws on the card cage. 2. Insert the CPU card carefully into the PICMG slot and then fix it by screwing it into the card bracket. You can also fix the other edge of the CPU card using the supplied small L-form holder. 3. If users need to insert other cards on the other side of the backplane, please loosen the L-form support first.
2.5 Replacing the Fan 1. Unscrew the two screws on the fan bracket, and slide the bracket backwards. See Figure 2-4 below: 2. Replace the new fan and fix it to the bracket. 3. Put back the fan bracket and fasten the screws. Figure 2-4: Replacing the fan 2.6 Replacing the Filter The filter is located next to the lockable door. If IPC-602 is under use constantly, the filter should be changed about once a month. To replace the filter, refer to Figure 2-5 below and do the following: 1. Open the lockable door.
Figure 2-5: Replacing the filter 2.7 Installing the L form holder Before users mounting IPC-602 Chassis to the rack, please install the L form holders to both sides of the chassis. Please refer to Figure 2-6 and proceed as following steps. 1. Find the L form holders and the screws from the accessory package. 2. Put the holder to the correct location and fasten the screws to the chassis.
Appendix A Optional Passive Backplanes 13 Appendix A
Appendix A Optional Passive Backplanes A.1 PCA-6105PV4: 4 PCI / 1 CPU slots Dimensions: 260 x 80 mm 1. Connectors Connector CPC1 PCI 1~4 CN2 CN1 CN3 KB1 KB3 ATX1 Description PICMG connectors 32 bit PCI BUS connectors (primary) 8-PIN +12V, -12V, +3.
2. Pin Definition CN1 Pin 1 2 3 Name PS-ON GND 5VSB CN3 Pin 1 2 3 Name +12V GND +5V FAN1 Pin 1 2 3 Name NC +12V GND ATX1 Pin 1 2 3 4 5 6 7 8 9 10 Name +3.3V +3.3V GND +5V GND +5V GND NC 5VSB +12V Pin 11 12 13 14 15 16 17 18 19 20 CN2 Pin 1 2 3 4 5 6 7 8 Name 5VSB GND GND -5V +5V +3.3V -12V +12V KB1, KB3 Pin Name 1 KBCLK 2 KB-DT 3 NC 4 GND 5 +5V Name +3.3V -12V GND PS-ON GND GND GND -5v +5V +5V 3.
A.2 PCA-6106P3V: 1 ISA / 3 PCI / 2 PICMG slots Dimensions: 260 x 80 mm 15.875 3 21 20.32 20.32 D18 12.9 12 22.11 15.62 12 15 260 84.8 160 8.13 32.89 15 CN2 1 ATX 10 PG +5V +12 -12 GND -5V +5V P8-P9 KB1 18.29 KB3 11 20 CN3 80 61.47 73.28 20.32 CN1 20.32 No circuit area 3 3 21 No circuit area 1.
2. Pin Definition VKBA1,VKBA2,VKBA3; Pin Name 1 KBCLK 2 KBDATA 3 NC 4 KBGND 5 KBVCC HCN1 Pin 1 2 3 Name PS-ON GND 5VSB HCN2 Pin 1 2 3 4 5 6 7 8 Name 5VSB GND GND -5V +5V +3.3V -12V +12V HCN3 Pin 1 2 3 Name +12V GND +5V VATX1 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Name +3.3V +3.3V GND +5V GND +5V GND NC 5VSB +12V +3.3V -12V GND PS-ON GND GND GND -5V +5V +5V VAT1 Pin 1 2 3 4 5 6 7 8 9 10 11 12 Name NC +5V +12V -12V GND GND GND GND -5V +5V +5V +5V 3.
A.3 PCA-6106PV4: 1 ISA / 4 PCI / 1 CPU slots Dimensions: 260 x 80 mm 1.
2. Pin Definition CN1 PIN 1 2 3 Name PS-ON GND 5VSB CN2 PIN 1 2 3 4 5 6 7 8 Name 5VSB GND GND -5V +5V +3.3V -12V +12V CN3 PIN 1 2 3 ATX1 PIN 1 2 3 4 5 6 7 8 9 10 Name +3.3V +3.3V GND +5V GND +5V GND NC 5VSB +12V PIN 11 12 13 14 15 16 17 18 19 20 Name +3.3V -12V GND PS-ON GND GND GND -5V +5V +5V Name +12V GND +5V KB~1/2/3 PIN Name 1 KBCLK 2 KBDAT 3 NC 4 KBGND 5 KBVCC 3.
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Appendix B Parts Ordering Guide 21 Appendix B
Appendix B Parts Ordering Guide Code 1 Part No.
14 1653104030 1 15 1703020550 1 16 1601000001 1 17 1602002100 1 18 1962002770 2 19 1962002790 1 20 21 1962002800 1962610130 1 2 ATX POWER SUPPLY WIRE MOUNT HOLE RESET BUTTON POWER SWITCH SIDE FIXING HOLDER FRONT WINDOW BEZEL HINGE Code Part No. Q’ty A 193900036 16 B 1939006320 8 Screw Description HEX/W M3x0.5x5L HEX/W#6-32 C 1935330400 6 R/W M3x0.5x5L D 0939000410 8 R/W M4x0.7x5L E 1930030500 17 FLAT M3x0.5x5L F G 1931040620 1939000515 8 8 FLAT M4x0.
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Appendix C Safety Instructions 25 Appendix C
Appendix C Safety Instructions C.1 English 1. Read these safety instructions carefully. 2. Keep this user's manual for later reference. 3. Disconnect this equipment from any AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. Use a damp cloth. 4. For plugable equipment, the power outlet must be installed near the equipment and be easily accessible. 5. Keep this equipment away from humidity. 6. Put this equipment on a reliable surface during installation.
15. DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW -20° C (-4° F) OR ABOVE 60° C (140° F). THIS MAY DAMAGE THE EQUIPMENT. The sound pressure level at the operator's position according to IEC 7041:1982 is equal to or less than 70 dB(A). DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech disclaims all responsibility for the accuracy of any statements contained herein. C.2 German - Wichtige Sicherheishinweise 1.
13. Öffnen Sie niemals das Gerät. Das Gerät darf aus Gründen der elektrischen Sicherheit nur von authorisiertem Servicepersonal geöffnet werden. 14. Wenn folgende Situationen auftreten ist das Gerät vom Stromnetz zu trennen und von einer qualifizierten Servicestelle zu überprüfen: a. Netzkabel oder Netzstecker sind beschädigt. b. Flüssigkeit ist in das Gerät eingedrungen. c. Das Gerät war Feuchtigkeit ausgesetzt. d.
