IPC-7120 / IPC-5120 Wallmount / Desktop Industrial Chassis with Front I/O Interfaces & Expansion Slots User Manual
Copyright Advantech Co., Ltd copyrights this documentation in June, 2006. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd.
A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech equipment is destined for the laboratory or the factory floor, you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known. Your satisfaction is our primary concern.
Product Warranty Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Initial Inspection Before you begin installing your motherboard, please make sure that the following materials have been shipped: • IPC-7120 (or IPC-5120) Chassis • User Manual • Warranty Card • Accessory box with a package of screws (for fastening the various disk drives), a pair of mounting brackets, four rubber pads, and a brace for fixing the power cord. If any of these items are missing or damaged, contact your distributor or sales representative immediately.
Contents Chapter 1 General Information ........................................2 1.1 1.2 1.3 1.4 1.5 Introduction ....................................................................... 2 Specifications .................................................................... 3 Power Supply Options....................................................... 4 Environmental Specifications ............................. 4 Dimensional Diagram ....................................................... 5 Figure 1.
3.3 Cleaning the Filter........................................................... 24 3.4 Replacing the Power Supply ........................................... 25 Figure 3.5: Cleaning the filter....................................... 24 Figure 3.6: Removing the front bezel ........................... 25 Figure 3.7: Renoving the power supply........................ 26 Figure 3.8: Replacing the front bezel............................ 26 Appendix A Exploded Diagrams .....................................
CHAPTER 1 General Information
Chapter 1 General Information 1.1 Introduction The IPC-7120 (IPC-5120) industrial computer chassis is specifically designed for factory floors and other harsh industrial environments. It is a wall-mountable/desktop unit that is ideal for system integrators or users who require a compact and rugged computing platform for industrial automation applications. The IPC-7120 (IPC-5120) supports a wide range computing peripherals to be integrated with the chassis.
1.2 Specifications • Construction: Heavy-duty steel • Disk drive capacity: one 5.25" CD-ROM drive (or CD-R/W drive or DVD-ROM drive); one 3.5" FDD or HDD; and one internal 3.5" disk drive • I/O interfaces on front bezel: up to seven expansion slots on the front (four expansion slots for IPC-5120). (The exact number of I/O interfaces are determined by the particular motherboard installed.
1.3 Power Supply Options Table 1.1: Power Supply Options Model Name 1757000229 Watt 300 W max. (ATX, PFC) Input rating 100 ~ 240 Vac (Full range) Output voltage +5 V @ 25 A, +3.3 V @ 14 A, +12 V @ 16 A, -5 V @ 0.5 A, -12 V @ 1.0 A, +5 Vsb @ 2 A Minimum load +5 V @ 3 A, +3.3 V @ 1.0 A, +12 V @ 2 A, -5 V @ 0.05 A, -12 V @ 0.05 A, +5 Vsb @ 0.1 A MTBF 100,000 hours @ 25° C Safety UL/TUV/CB/CCC 1.4 Environmental Specifications Table 1.
1.5 Dimensional Diagram Unit: mm [inch] Figure 1.1: Dimensions of IPC-7120 Unit: mm [inch] Figure 1.
1.6 Safety Precautions Warning! Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the power is on. Sensitive electronic components can be damaged by sudden power surges. Only experienced electronics personnel should open the PC chassis Caution! Always ground yourself to remove any static charge before touching the motherboard, backplane, or add-on cards. Modern electronic devices are very sensitive to static electric charges.
1.7 FCC This device complies with the requirements in part 15 of the FCC rules: Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
CHAPTER 2 System Setup
Chapter 2 System Setup The following procedures are intended to aid installation of a motherboard, add-on cards, and disk drives into the IPC-7120 (IPC-5120). Please also refer to Appendix A, Exploded Diagram, for all the parts of the IPC-7120 (IPC-5120). Note: Use caution when installing or operating the components with the chassis open. Be sure to turn off the power, unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine. 2.
2.2 Installing a Motherboard The IPC-7120 supports standard ATX and microATX motherboards. The IPC-5120 supports the microATX motherboard only. Please refer to the following procedures to install a motherboard. Note: Use caution when installing a motherboard. It is highly recommended to integrate the Advantech motherboard series to ensure the optimum performance quality, safety and the best airflow.
Figure 2.2: Removing the disk drive housing STAND-OFF MARK BP/MP MODEL PCA-6108P6X PCA-6108E PCA-6108P4 PCA-6108P6 PCA-6108P8 PCE-5B07 AIMB-744 AIMB-750 AIMB-760 A M B * AIMB-740 AIMB-741 AIMB-742 AIMB-762 AIMB-554 AIMB-560 * * * * * * * * 1.The stubs are in the accessory box. Be sure to attach the necessary stubs on the chassis. 2.Be careful to screw the stub under 10 kgf cm. Figure 2.
Figure 2.
2.3 Installing add-on cards The IPC-7120 supports up to seven add-on cards with an Advantech ATX motherboard. The IPC-5120 supports up to four add-on cards with an Advantech microATX motherboard. To install an add-on card, please proceed as follows: 1. Undo the four screws on the top of the disk drive housing and then lift it up. 2. Select a vacant slot and remove its corresponding I/O bracket, which is attached to the front panel. 3. Insert an add-on card into the slot.
2.4 Installing Disk Drives To install a CD-ROM drive (or CD-R/W drive or DVD-ROM drive), HDD or FDD, please refer to these detailed procedures: 1. Loosen the four screws on top of the disk drive housing and then lift it up. 2. Users can remove the 3.5" disk drive bracket completely from the housing by loosening the two screws and then separating it from the hooks by sliding it backwards. (see Figure 2.6) 3.
Figure 2.7: Installing the disk drives Figure 2.8: Installing the internal 3.
2.5 Bidirectional mounting Traditionally, industrial computer chassis support I/O interfaces on the backside of the unit. For some special environments like computer telephony, ATM machines, gaming machines, and large-scale robot applications, it is inconvenient for technicians to maintain or access the cables. However, it is always necessary to make some space between the chassis and the wall.
2.6 Front Access I/O Interface Design One of the unique design features of the IPC-7120 (IPC-5120) is that the I/O interfaces and expansion slots are located on the front of the chassis. This arrangement helps to eliminate most typical accessibility problems, and saves more space if the unit must be mounted on a wall or a workbench. An added design feature is the convenience of the mounting brace for securing the power cord on the IPC-7120 (IPC-5120). Users can find the mounting brace in the accessory box.
CHAPTER 3 Operation
Chapter 3 Operation 3.1 The Front Bezel of IPC-7120 (IPC-5120) On the front bezel, there is one Power On/Off switch, one System Reset button and two LED indicators. Individual functions are described below: 3.1.1 Switch and Button Power On/Off button: Press this button to turn on/off the system power. Please use system shutdown or press this switch for few seconds to turn off the system ATX power. System Reset button: Press this button to reboot the system. Figure 3.1: Front bezel of IPC-7120 Figure 3.
3.1.2 LED indicators Table 3.1: LED indicator functions LED Description Power System power Hard Disk Hard disk drive activity Power LED: Always green color while the system power is on. HDD LED: Flashing orange color while the HDD data is accessing.
3.2 Replacing the Cooling Fan There are two cooling fans that provide good airflow inside the IPC-7120 (IPC-5120). To replace these fans, proceed as follows: 3.2.1 Replacing the 12 cm system fan 1. Remove the chassis top cover and the disk drive housing. 2. Take out the filter first. 3. Disconnect the cooling fan power connector. 4. Loosen the four screws from outside the rear plate and then gently remove the fan module.
3.2.2 Replacing the 4 cm cooling fan 1. Remove the chassis top cover and the disk drive housing. 2. Unplug the fan power connector. 3. Loosen the one screw on the fan bracket and then take out the fan module. 4. Undo the two screws on the fan bracket so that you can take out the fan. (see Figure 3.4) 5. Replace the fan with a new one and then attach it to the bracket. 6. Fasten the fan module onto the chassis. 7. Replace the disk drive housing into the chassis and then fasten it. Figure 3.
3.3 Cleaning the Filter The filter prevents dust or particles from entering the work environment and extends longevity of the system. It's better to clean the filter periodically. There is one easy-to-maintain filter near the back of the chassis. To take out this filter, refer to Figure 3.5 and proceed as follows: 1. Remove the chassis top cover. 2. Pull out the fan filter by pushing the hook on top of it. 3.
3.4 Replacing the Power Supply The IPC-7120 (IPC-5120) supports a 1U-high ATX power supply. To change the power supply, please proceed as follows: 1. Unplug the AC inlet from the power supply. 2. Remove the chassis top cover and the disk drive housing. 3. Unplug the 20-pin (or 24-pin) ATX power connector and 4-pin +12V power connector from the motherboard, as well as the power connectors from all disk drives. 4.
Figure 3.7: Renoving the power supply Figure 3.
Appendix Exploded Diagram A
Appendix A Exploded Diagrams A.1 Exploded Diagram of IPC-7120 Figure A.
A.2 Exploded Diagram of IPC-5120 Figure A.
Appendix B Motherboard Options
Appendix B Motherboard Options The IPC-7120 supports a variety of Advantech ATX and microATX motherboards listed below. The IPC-5120 supports microATX motherboards only. Please contact a local sales representative for more detailed information about each model. Table B.
Appendix C Safety Instructions
Appendix C Safety Instructions C.1 English 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Read these safety instructions carefully. Keep this installation reference guide for later reference. Disconnect this equipment from any AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. Use a damp cloth. For pluggable equipment, the power outlet must be installed near the equipment and must be easily accessible. Keep this equipment away from humidity.
C.2 German – Wichtige Sicherheishinweise 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Bitte lesen sie Sich diese Hinweise sorgfältig durch. Heben Sie diese Anleitung für den späteren Gebrauch auf. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten dient ein angefeuchtetes Tuch zur Reinigung. Die Netzanschlußsteckdose soll nahe dem Gerät angebracht und leicht zugänglich sein. Das Gerät ist vor Feuchtigkeit zu schützen.
DISCLAIMER: This set of instructions is provided according to IEC7041. Advantech disclaims all responsibility for the accuracy of any statements contained herein.
