User Manual ACP-4362 / 4360 4U Rackmount Industrial Chassis with Six Mobile SATA HDD Trays
Copyright The documentation and the software included with this product are copyrighted 2009 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable.
Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Read these safety instructions carefully. Keep this user manual for later reference. Disconnect this equipment from AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. For pluggable equipment, the power outlet shall be installed near the equipment and shall be easily accessible. Keep this equipment away from humidity. Put this equipment on a reliable surface during installation.
18. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 19. CAUTION: Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the power is on. Sensitive electronic components can be damaged by sudden power surges.
Product Warranty (2 years) Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation.
Initial Inspection When you open the carton, please make sure that the following materials have been shipped: ! ACP-4362/ACP-4360 Chassis ! User Manual ! Warranty Card ! Accessory box with a package of screws (for fastening the backplane or motherboard, slim-type optical disk drive, other disk drives, ear handles, etc.), a small IDE interface converter for slim-type optical disk drive (ex.
Contents Chapter 1 General Information ............................1 1.1 1.2 1.3 Introduction ............................................................................................... 2 Specifications ............................................................................................ 2 Power Supply Options............................................................................... 3 Table 1.1: Power supply options .................................................
Chapter Chapter 4 SATA HDD Backplane, Alarm and RAID Application............................... 27 4.1 4.2 4.3 4.4 SATA HDD Backplane Layout ................................................................ 28 SATA HDD Backplane Specifications..................................................... 29 4.2.1 Connectors & Pin Definitions for SATA & RAID Related ............ 29 Table 4.1: Mobile SATA HDD connectors and LEDs, front side 29 Table 4.2: SATA cable connectors, rear side...........................
Table 5.12: CN1 & CN2, Temperature sensor connector............ 37 Table 5.13: SW1, Thermal sensor I.D. number setting ............... 37 Appendix A Exploded Diagram and Parts List ....39 A.1 Exploded Diagram and Parts List............................................................ 40 Figure A.1 Exploded diagram..................................................... 40 Table A.1: Parts list....................................................................
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Chapter 1 1 General Information This chapter provides general information about the ACP-4362 / 4360.
1.1 Introduction ACP-4362 / 4360 is a 4U rackmount industrial computer chassis for high-performance and high-capacity computing platforms. It meets a variety of application needs for filing, printing, e-mail, and webserving. This powerful computing server includes full disk array storage for minimizing the system downtime, especially in mission-critical computer telephony applications, industrial automation, and factory management.
Table 1.1: Power supply options PS-400ATX-ZBE RPS-400ATX-ZE Watt 400 W (ATX, PFC) (single PS/2) 400 W (ATX, PFC) (1+1 redundant) Input rating 100 ~ 240 Vac (Full range) 100 ~ 240 Vac (Full range) Output voltage +5 V @ 35 A, +3.3 V @ 26 A, +12 V @ 30 A, -5 V @ 0.5 A, -12 V @ 0.8 A, +5 Vsb @ 2 A +5 V @ 35 A, +3.3 V @ 25 A, +12 V @ 28 A, -5 V @ 0.5 A, -12 V @ 1.2 A, +5 Vsb @ 2 A Minimum load +5 V @ 3 A, +12 V @ 1 A, +5 Vsb @ 0.1 A +5 V @ 3 A, +3.3 V @ 1 A, +12 V @ 2 A, +5 Vsb @ 0.
1.5 Dimension Diagram 1.5.1 ACP-4362 Dimension Diagram Motherboard Backplane unit: mm [inch] Figure 1.
Chapter 1 1.5.2 ACP-4360 Dimension Diagram Motherboard General Information Backplane unit: mm [inch] Figure 1.
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Chapter 2 2 System Setup This chapter introduces the installation process.
The following procedures instruct users to install the backplane/motherboard, add-on cards, and disk drives into the ACP-4362 / 4360 chassis. Please refer to Appendix A, Exploded Diagram, for all the detailed parts of ACP-4362 / 4360. Note! Use caution when installing or operating the components with the chassis open. Be sure to turn off the power, unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine. 2.
The ACP-4362 / 4360 supports either: up to a 15-slot backplane, or an ATX motherboard. To install the backplane or motherboard, please proceed as follows: Note! 3. 4. 5. 6. 7. 8. Dismantle the hold-down clamp by removing the two screws on both ends. A yellow label is located inside of the chassis bottom. (see Figure 2.2) It shows the copper stub locations for attaching the specific backplane or motherboard. Users can find the copper stubs in the accessory box.
Figure 2.3 Installing the backplane Figure 2.
Figure 2.5 Installing a CPU card 11 ACP-4362/4360 User Manual System Setup ACP-4362 / 4360 supports up to 15 cards. To install a CPU card or add-on card, please proceed as follows: 1. Select a vacant PICMG slot for the full-length CPU card, or a PCI/ISA slot for other add-on cards. Then, remove the corresponding I/O bracket attached to the rear plate of the chassis. 2. Insert the CPU card (with CPU, CPU cooler, RAM, and necessary cables installed) or add-on card vertically into the proper slot.
2.4 Hold-down Clamp The hold-down clamp protects all the cards from vibration and shock. After installing all the cards, please refer to the following steps to install the rubber cushions and the hold-down clamp. 1. There are two rows of notches on both sides of the hold-down clamp for inserting into rubber cushions provided in the accessory box. One side is for PCI cards, while the other side is for ISA cards. Depending on the card height, the cushions can be inserted upward or downward.
The APC-4362 / 4360 supports one slim-type optical disk drive, one 3.5" FDD (or internal HDD) and the mobile storage devices for six SATA HDDs. Please refer to the following instructions to install the various disk drives. 2.5.1 Installing HDD or FDD or Slim-type Optical Disk Drive 4. 5. 6. 7. Figure 2.7 Installing 3.5" HDD or FDD To install the IDE slim-type optical disk drive, please connect the small converter (see Figure 2.
Figure 2.8 Converter for IDE slim-type optical disk drive Figure 2.9 Installing the slim-type optical disk drive 2.5.2 Installing SATA HDD ACP-4362 / 4360 supports either SATA or SATA II HDD. Please follow the installation procedures below to install the SATA HDD into the mobile HDD tray. 1. Open the front door by turning the rotary lock. 2. Push up the latch on the mobile tray to unlock it. 3. Press down the handle of the mobile tray and pull it out as far as it will go.
Chapter 2 Figure 2.11 Installing a SATA HDD 15 ACP-4362/4360 User Manual System Setup Figure 2.
2.6 Attaching the Ears and Handles There are a pair of ears and handles in the accessory box. If you need to install the chassis on the rack, refer to Figure 2.12 to fasten them to the front-right and front-left edges with the four screws provided. Figure 2.
Chapter 3 3 Operation This chapter introduces the system operating information.
3.1 The Front Panel The front panel features the lockable door and six LED indicators. The user can close the door with or without the key with the user-friendly rotary lock. When opening the door, there is a momentary power switch, a System Reset button, an Alarm Reset button, and a dual USB port. Their individual functions are described as below. Figure 3.1 Closed front panel Figure 3.2: Open front panel 3.
Six LEDs are placed on the left side of the front panel to indicate system health and activity. Please refer to Table 3.1 for the LED definition summary. Table 3.1: LED Indicator functions LED Description Green Red System Power Normal Abnormal Cooling Fan status Normal Abnormal Temperature in the Chassis Normal Abnormal Hard Disk Drive Activity Data access No light LAN1 & LAN2 status Normal No light Data transmit through LAN Blinking Chapter 3 3.2.
3.2.2 LED Indicators for SATA HDD Power & Status Each SATA HDD tray has a pair of LED indicators for displaying the SATA HDD power and the activity status. Please refer to Table 3.2 for the LED definition summary. For the alternative model, ACP-4360, the HDD failure and data rebuild status are not indicated while using the 3rdparty’s SATA RAID card. (see Table 3.3) Table 3.
On the backplane version, the rear plate includes 15-slot I/O brackets and a reserved 9-pin D-SUB opening. (See Figure 3.3). For the motherboard version, the rear plate includes 7-slot I/O brackets, 5 reserved 9-pin D-SUB openings and an 68-pin SCSI opening. (See Figure 3.4) Figure 3.4: Rear panel of motherboard version There is a ground screw with a washer located on the lower right of the rear panel. This will protect the system in case the electric leakage happens.
3.4 Replacing the Cooling Fan There is one high-speed cooling fan behind the front panel and two fans behind the SATA HDD cage. All of these fans are easily maintained. The fans provide the system with ample cooling by blowing air toward the rear. Please proceed according to the instructions below. 3.4.1 Replacing the 12 cm fan 1. 2. 3. 4. 5. 6. 7. Remove the top cover. Unplug the fan power connector. Loose the thumbscrew on top of the fan unit and then gently pull it out.
1. 2. 3. 4. 5. Figure 3.6: Replacing the fan behind the SATA HDD backplane 3.5 Cleaning the Filters The filter functions to block dust or particles from the work environment and to extend the longevity of the system. It is recommended to clean the filters periodically. There are two reusable and washable filters behind the front door and the front of the fan. To remove and clean the filter, proceed as follows. 1. Open the front door. 2.
3.6 Replacing the Power Supply The ACP-4362 / 4360 supports either a single PS/2, or a redundant power supply. To replace the power supply, please proceed as below. 3.6.1 Replacing the Single PS/2 Power Supply 1. 2. 3. 4. 5. 6. 7. Unplug the power cord from the power supply. Remove the top cover and the hold-down clamp. Unplug the 20-pin (or 24-pin) ATX power connector and 4-pin +12 V power connector from the backplane/motherboard, as well as the power connectors from all disk drives.
1. 2. 3. 4. Figure 3.9: Replacing the power supply module Note! When you plug two power cords into the same bank of sockets, please align them in the same direction (see Figure 3.10). Figure 3.10: Power cord plug orientation on the socket 25 ACP-4362/4360 User Manual Operation 5. 6. Turn off the power switch of the failed power supply module. Unplug the power cord from the failed module. Loosen the screw on the failed module and then grab the handle to gently pull it out. (see Figure 3.
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Chapter 4 4 SATA HDD Backplane, Alarm and RAID Application This chapter introduces the SATA HDD backplane information for the ACP-4362.
There is a SATA HDD backplane fixed behind the SATA storage device. It is more than an interface for supporting six mobile SATA HDDs and the RAID card; it also provides system monitoring functions for temperature, fans, power and mobile SATA HDD through the audible alarm or the LED indicators. Please see the details below. 4.1 SATA HDD Backplane Layout Figure 4.1: Front side layout of the SATA HDD backplane Figure 4.
4.2.1 Connectors & Pin Definitions for SATA & RAID Related Table 4.1: Mobile SATA HDD connectors and LEDs on front side SATA HDD connectors LD1 ~ LD6 SATA HDD1 ~ HDD6 power LED (green) LED1 ~ LED6 SATA HDD1 ~ HDD6 Bi-Color LED (blue/red) HDD Activity (Blue) HDD Fault (Red) Rebuild (Blink pink) No error: Off Blink (1/sec) Identify: Fast blink (~3/sec) Table 4.2: SATA cable connectors on rear side SCON1 ~ SCON6 SATA cable connectors for connecting to SATA RAID card Table 4.
4.2.2 Connectors & Pin Definition for Alarm Specifications Table 4.7: CN2, Alarm reset connector (only for ACP-4362) Pin 1 ALARM RESET Pin 2 GND Table 4.8: CN3, Second thermal sensor connector (only for ACP-4362) Pin 1 VTIN Pin 2 A_G Table 4.9: CN4, Third thermal sensor connector Pin 1 VTIN Pin 2 A_G Table 4.
Pin 1 FAN_DEC3 Pin 4 FAN_DEC6 Pin 2 FAN_DEC4 Pin 5 FAN_DEC7 Pin 3 FAN_DEC5 Pin 6 GND Chapter 4 Table 4.16: FAN5, Reserved fan connector detecting speed of the 3rd to 7th fan 4.2.3 Jumper and Switch Settings thermal sensor Figure 4.3: Thermal sensor location Table 4.17: SW2, Thermal sensor number setting (only for ACP-4362) Sensor Number SW 2 -1 SW 2 - 2 0 ON ON 1 (on board) OFF ON 2 (on board+CN3) (default) ON OFF 3 (on board+CN3+CN4) OFF OFF Table 4.
Table 4.19: JP1, Buzzer jumper (only for ACP-4362) Enable (default) OPEN Disable SHORT 4.3 SATA HDD Cage It's not necessary to take out the SATA HDD cage while you install the SATA HDD or plug/unplug the wires and cables on it. If you do need to take it out, be careful to release all the relevant wires/cables and fans behind the SATA HDD cage, 3.5" disk drive and the slim-type optical disk drive, as well as the mobile trays. When in doubt, please consult an experienced technician.
Chapter 5 5 Alarm Board This chapter introduces the alarm board and thermal sensor specifications of ACP-4360. Sections include: ! Alarm Board Layout ! Alarm Board Specifications ! Thermal Sensor ! Sensor I.D.
The alarm board is located under the system cooling fan. The alarm board makes an audible alarm when: 1. Any power supply module of the redundant power supply fails 2. One of the system cooling fans fai1s 3. The internal temperature of the chassis is too high To stop the alarm beep, simply press the Alarm Reset button on the front panel and then take the necessary action to fix it. 5.1 Alarm Board Layout The layout and detailed specification of the alarm board are given below: Figure 5.
Table 5.1: CN1, Auxiliary external power connector, standard mini 4-Pin power connector Pin 1 +12 V Pin 3 GND Pin 2 GND Pin 4 +5 V Pin 1 +5 V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Table 5.3: CN13, Voltage detection input connector Pin 1 +5 Vsb Pin 5 +5 V Pin 2 GND Pin 6 +3.3 V Pin 3 GND Pin 7 -12 V Pin 4 -5 V Pin 8 +12 V Table 5.4: CN16, Power good input connector Pin 1 Power Good Pin 2 GND Table 5.5: CN17, Alarm reset connector Pin 1 ALARM RESET Pin 2 GND Table 5.
Table 5.9: J1, External buzzer Pin 1 Buzzer Pin 2 +5 V Table 5.10: SW1, Fan number select switch Pin 1 GND Pin 5 GND Pin 2 FAN_SEL1 Pin 6 FAN_SEL3 Pin 3 GND Pin 7 GND Pin 4 FAN_SEL2 Pin 8 RESET 5.2.2 Switch Settings The alarm board is designed to connect with up to 7 fans. User can set the fan number by adjusting the switch, SW1, on the alarm board. Table 5.
The ACP-4360 is configured with a thermal sensor located at the rear plate of the chassis. (see Figure 5.2) Refer to Figure 5.3 for a diagram of the thermal sensor module layout. Thermal Sensor Alarm Board Figure 5.2: Thermal sensor location Figure 5.3: Thermal sensor module The default sensor I.D. number is 1. Users can refer to Table 5.13 to set the sensor I.D. number by adjusting the switch, SW1, on the sensor module. Table 5.
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Appendix A A Exploded Diagram and Parts List
A.1 Exploded Diagram and Parts List Figure A.1 Exploded diagram Table A.
Appendix B B Backplane, Motherboard, and RAID Card Options
B.1 Backplane Options ACP-4362 supports a variety of backplanes. Users can contact a local sales representative for detailed specification and information. Table B.1: PICMG 1.3 Express backplane options Model Name Segment PCE-7B13 PCE-5B12 Slots Per Segment SHB* PCIe x 16 PCIe x 8 PCI-X PCI Single 1 - 2 6 4 Single 1 1 - 6 4 *SHB: System Host Board B.2 Motherboard Options ACP-4362 supports a variety of Advantech ATX motherboards as below.
The following table details configurations recommended for a complete RAID system. Contact a local sales representative for detailed information. Table B.4: Recommended configurations Chassis Model Backplane SBC/MB RAID Card ACP-4362BP-40ZE PCE-5B12-64A1E PCE-5120 9680001857 9680001858 ACP-4362BP-00XE & PS-700ATX-ZE PCE-7B13-64A1E PCE-7210 9680001857 9680001858 ACP-4362MB-40ZE - AIMB-744 9680001857 ACP-4362MB-40ZE - AIMB-762 9680001858 B.
www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd.