ACP-4010 4U-High 15-slot Rackmount Chassis with Visible & Audible Alarm Notification User Manual
Copyright This documentation and the software included with this product have been copyrighted by Advantech Co., Ltd. in February, 2007. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd.
Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Read these safety instructions carefully. Keep this user manual for later reference. Disconnect this equipment from AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. For pluggable equipment, the power outlet shall be installed near the equipment and shall be easily accessible. Keep this equipment away from humidity. Put this equipment on a reliable surface during installation.
e The equipment has been dropped and damaged. f The equipment has obvious signs of breakage. Caution! 16. The computer is provided with a battery-powered real-time clock circuit. There is a danger of explosion if battery is incorrectly replaced. Replace only with same or equivalent type recommended by the manufacture. Discard used batteries according to the manufacturerís instructions. THE COMPUTER IS PROVIDED WITH CD DRIVES COMPLY WITH APPROPRIATE SAFETY STANDARDS INCLUDING IEC 60825.
Caution! Any unverified component could cause unexpected damage. To ensure the correct installation, please always use the components (ex. screws) provided with the accessory box. A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments.
Product warranty Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Initial Inspection When you open the carton, please make sure that the following materials have been shipped: 1. 2. 3. 4. ACP-4010 Chassis User Manual Warranty Card Accessory box with a package of screws (for fastening the backplane or motherboard, optical disk drive, other disk drives, ear handles, etc.), a pair of keys, a pc of EMI spring shielding (for backplane version), 15 pcs rubber cushions (backplane version) or 7 pcs (motherboard version) , and a pair of ear handles.
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Contents Chapter 1 General Information ........................................2 1.1 1.2 1.3 Introduction ...................................................................... 2 Specifications .................................................................... 2 Power Supply Options ...................................................... 3 1.4 Environment Specifications ............................................ 4 1.5 Dimension Diagram ..........................................................
3.4 Cleaning the Filters ......................................................... 20 3.5 Replacing the Power Supply .......................................... 21 Figure 3.6 Replacing the filters................................ 20 3.5.1 3.5.2 Chapter Replacing the Single PS/2 Power Supply ..................... 21 Figure 3.7 Replacing the single power supply......... 21 Replacing the Redundant Power Supply Module ......... 21 Figure 3.8 Replacing the power supply module ...... 22 Figure 3.
B.2 Motherboard Options ...................................................... 35 Table B.3 ATX Motherboard Options ....................
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CHAPTER 1 General Information
Chapter 1 1.1 General Information Introduction ACP-4010 is a 4U-high rackmount industrial computer chassis for highperformance and high-capacity computing applications. It meets a variety of application needs for filing, printing, e-mail and webserving. This powerful computing platform is suitable for mission-critical computer telephony applications, industrial automation, and factory management.
1.3 Power Supply Options Table 1.1: Power supply options Model Name PS-300ATX-ZBE 300 W max. (ATX, PFC)(single PS/2) Input rating 100 ~ 240 Vac(Full range) +5 V @ 30 A, +3.3 V @ 28 A, Output +12 V @ 15 A, voltage -5 V @ 0.3 A, -12 V @ 0.8 A, +5 Vsb @ 2 A Minimum +5 V @ 0.1 A, load +3.3 V @ 0.3 A MTBF 100,000 hours @ 25°C Safety UL/TUV/CB/CCC Model PS-400ATX-ZBE Name 400 W (ATX, PFC) Watt (single PS/2) Input rating 100 ~ 240 Vac (Full range) +5 V @ 35 A, +3.3 V @ 25 A, Output +12 V @ 30 A, -5 V @ 0.
1.4 Environment Specifications Table 1.
1.5 Dimension Diagram unit:mm[inch] Figure 1.
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CHAPTER System Setup 2
Chapter 2 System Setup The following procedures instruct users to install a backplane/motherboard, add-on cards and disk drives into the ACP-4010. Please also refer to Appendix A, Exploded Diagram, for the detailed parts of ACP-4010. Caution! Use caution when installing or operating the components with the chassis open. Be sure to turn off the power, unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine. 2.
2.2 Installing the Backplane or Motherboard ACP-4010 supports either; an up to 15-slot backplane or ATX motherboard. To install the backplane or motherboard, please proceed as follows: Caution! 1. 2. 3. 4. 5. 6. 7. 8. Use caution when installing a motherboard. It is highly recommended to integrate Advantech motherboard series with ACP-4010 chassis to ensure the quality, safety and the air flow design. Dismantle the hold-down clamp by removing the two screws on its both ends.
NUT NUMBER BP/MP MODEL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PCA-6113P4R PCA-6114P7 PCA-6114P12 PCA-6114P4 PCA-6114P10 PCA-6114-B PCA-6113P7X PCA-6115 PCA-6114P12X PCE-7B13-64 PCE-5B12-64 AIMB-740 AIMB-742 AIMB-744 AIMB-750 AIMB-760 AIMB-762 AIMB-764 AIMB-542 AIMB-554 AIMB-556 AIMB-560 AIMB-562 Be careful to screw the Copper Stub under 10 kgf cm. Figure 2.2: Yellow label indicating copper stub locations Figure 2.
Figure 2.4: Installing a motherboard 2.3 Installing CPU Card or Add-on Card ACP-4010 supports up to 15 cards. To install a CPU card or add-on card, please proceed as follows: 1. 2. 3. 4. 5. Select a vacant PICMG slot for the full-length CPU card, or a PCI/ ISA slot for other add-on cards. Then, remove the corresponding I/O bracket attached to the rear plate of the chassis. Insert the CPU card (with CPU, CPU cooler, RAM, and necessary cables installed) or add-on card vertically into the proper slot.
6. For the PICMG1.0 Backplane, connect the orange-white wire from the connector ‘CN20’ on the CPU card to the connector ‘HCN1’on the backplane. Connect the 4-pin +12 V power connector from the power supply to the CPU card. Figure 2.5: Installing a full-length card 2.4 Hold-down clamp The hold-down clamp protects all the cards from vibration and shock. After installing all the cards, please refer to the following steps to install the rubber cushions and the hold-down clamp. 1. 2.
Figure 2.6: Installing rubber cushions and hold-down clamp 2.5 Installing Disk Drives The APC-4010 supports two 5.25” disk drives, one 3.5” FDD, and one 3.5” internal HDD. Please refer to the following instructions to install the disk drives. 2.5.1 Installing Disk Drives To install the 3.5” HDD, FDD and the optical disk drive, please follow these steps for installation and refer to Figure 2.7. 1. 2. 3. 4.
Figure 2.7: Installing 3.5” HDD, FDD or optical disk drive 2.6 Attaching the Ears and Handles There is a pair of ears and handles in the accessory box. If you need to install the chassis on the rack, please refer to Figure 2.8 to simply fasten them to the front-right and front-left edges with the four screws provided. Figure 2.
CHAPTER Operation 3
Chapter 3 Operation 3.1 The Front Panel of ACP-4010 The front panel features the lockable door and six LED indicators. The user can close the door with or without the key with the user-friendly rotary lock. When opening the door, there is a momentary power switch, reserved two System Reset buttons, an Alarm Reset button, two reserved 9-pin D-SUB openings, and two dual USB ports. Their individual functions are described as below. Figure 3.1: Closed front panel Figure 3.
3.1.1 Switch, Button and I/O Interfaces Momentary Power switch: Press this switch to turn the system power on or off. Please use system shutdown or press this switch for few seconds to turn off the system ATX power. System Reset button: Press this button to reboot the system. Alarm Reset button: Whenever a fault occurs in the system (e.g., fan failure or the chassis is overheated), the audible alarm will be activated. Pressing this button will stop the alarm from beeping.
When the system power is on, the power LED is always Green. When the power LED is RED, it indicates a redundant power supply module failure. To stop the alarm beep, press the Alarm Reset button. Examine the redundant power supply module right away and replace the failed module with a good one. When the fan LED is RED, it indicates a failed cooling fan, and the alarm is also activated. To stop the alarm beeping, press the Alarm Reset button and then replace the failed fan with a good one immediately.
Figure 3.4: Rear panel of motherboard version There is a ground screw with a washer located on the lower right of the rear panel. This will protect the system in case the electric leakage happens. 3.3 Replacing the Cooling Fan There are two cooling fans behind the front panel. They are easily maintained. The fans provide the system with ample cooling by blowing air toward the rear. Please proceed according to the instructions below. 1. 2. 3. 4. 5. 6. 7. Remove the top cover.
Figure 3.5: Replacing the cooling fan 3.4 Cleaning the Filters The filter functions to block dust or particles from the work environment and to extend the longevity of the system. It’s better to clean the filters periodically. There are two reusable and washable filters behind the front door and the front of the fan. To remove and clean the filter, proceed as follows. 1. 2. 3. 4. Open the front door.
3.5 Replacing the Power Supply The ACP-4010 supports either a single PS/2 or a redundant power supply. To replace the power supply, please proceed as below. 3.5.1 1. 2. 3. 4. 5. 6. 7. Replacing the Single PS/2 Power Supply Unplug the power cord from the power supply. Remove the top cover and the hold-down clamp. Unplug the 20-pin (or 24-pin) ATX power connector and the 4-pin +12 V power connector from the backplane/motherboard, as well as the power connectors from all disk drives.
4. 5. Slide the power supply module inward until it locks into the right position. Secure the screw and replace the handle. Then turn it on. Figure 3.8: Replacing the power supply module Note: When you plug two power cords into the same bank of sockets, please align them in the same direction (see Figure 3.9). Figure 3.
CHAPTER Alarm Module 4
Chapter 4 Alarm Module The alarm board is located behind the cooling fan near the middle section. The alarm board makes an audible alarm when: a. Any power supply module of the redundant power supply fails b. One of the cooling fans fails c. Internal temperature of the chassis is too high To stop the alarm beep, simply press the Alarm Reset button on the front panel and then take the necessary action to fix it. 4.
• • One ‘voltage signal’ connector (connect from the backplane / motherboard, supporting six voltages: ±12 V, ±5 V, +3.3 V, and +5 Vsb) One ‘hard disk LED’connector (connect from the CPU card / motherboard) Output Signals: • • 4.2.1 One ‘LED board’ connector One ‘buzzer’ output Connectors, Jumper and Pin Definition Table 4.1: CN1, Auxiliary external power connector, standard mini 4Pin power connector Pin 1 +12 V Pin 3 GND Pin 2 GND Pin 4 +5 V Table 4.
Table 4.6: CN18, Output connector to LED board Pin 1 GND Pin 9 Temperature Good Pin 2 +5 V signal Pin 10 Temperature Fail Pin 3 +12 V signal Pin 11 FAN Good Pin 4 -5 V signal Pin 12 FAN Fail Pin 5 -12 V signal Pin 13 N/A Pin 6 HDD_1 Pin 14 +3.3 V signal Pin 7 Power Good Pin 15 +5 Vsb signal Pin 8 Power Fail Table 4.7: CN26, External HDD LED connector Pin 1 HLED_ACT Pin 2 Table 4.8: FAN1~FAN7, Fan connectors Pin 1 GND Pin3 Pin 2 +12 V Table 4.9: J1. External Buzzer Pin 1 Buzzer Pin 2 Table 4.
4.2.2 Switch Settings The alarm board is designed to connect with up to 7 fans. Users can set the fan number by adjusting the switch, SW1, on the alarm board. Table 4.
Please refer to Figure 4.3 for a diagram of the thermal sensor module layout. Figure 4.3: Thermal sensor module Users can set up to 8 thermal sensors. The default sensor I.D. number is 1. Users can refer to Table 4.13 to set the sensor I.D. number by adjusting the switch, SW1, on the sensor module. Table 4.12: CN1 & CN2, Temperature sensor connector Pin 1 +5V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Table 4.13: SW1, Thermal sensor I.D. number setting Sensor I.D. No.
APPENDIX A Exploded Diagram & Parts List
Appendix A Exploded Diagram & Parts List A.1 Exploded Diagram and Parts List Figure A.1: Exploded diagram Table A.
Table A.
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APPENDIX B Backplane & Motherboard Options
Appendix B Backplane and Motherboard Options B.1 Backplane Options ACP-4010 supports a variety of PICMG 1.3 / 1.0 backplanes. Users can contact a local sales representative for detailed specification and information. Table B.1: PICMG 1.3 Backplane Options Model Name Segment PCE-7B13-64A1E Single PCE-5B12-64A1E Single Slots Per Segment SHB* PCIe x16 PCIe x8 PCI-X PCI 1 2 6 4 1 1 6 4 *SHB: System Host Board Table B.2: PICMG 1.
B.2 Motherboard Options ACP-4010 supports a variety of Advantech ATX motherboards as below. Users can contact a local sales representative for detailed information. Table B.
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