User Manual ACP-4000 / IPC-611 / IPC-610 Series 4U-High Rackmount Chassis
Copyright This documentation and the software included with this product have been copyrighted by Advantech Co., Ltd. in January, 2009. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd.
Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Read these safety instructions carefully. Keep this user manual for later reference. Disconnect this equipment from AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. For pluggable equipment, the power outlet shall be installed near the equipment and shall be easily accessible. Keep this equipment away from humidity. Put this equipment on a reliable surface during installation.
18. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. 19. CAUTION: Always completely disconnect the power cord from your chassis whenever you work with the hardware. Do not make connections while the power is on. Sensitive electronic components can be damaged by sudden power surges. 20.
Product Warranty Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
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Contents Chapter 1 General Information ............................1 1.1 1.2 Introduction ............................................................................................... 2 ACP-4000/IPC-610-H................................................................................ 2 1.2.1 Specifications of ACP-4000/IPC-610-H ........................................ 2 Table 1.1: Specifications ............................................................. 2 1.2.2 Dimension Diagram of ACP-4000........
3.1.2 3.2 3.3 3.4 3.5 Chapter 4 4.1 4.2 4.3 LED Indicators for System Status............................................... 18 Table 3.1: LED indicator functions ............................................ 18 The Rear Panel....................................................................................... 19 Figure 3.2 Rear panel of backplane version.............................. 19 Figure 3.3 Rear panel of motherboard version.......................... 19 Replacing the Cooling Fan...............
A.4 A.5 IPC-610-E Exploded Diagram................................................................. 39 Figure A.4 Exploded diagram of IPC-610-E............................... 39 IPC-610-L/IPC-611 Exploded Diagram ................................................... 40 Figure A.5 Exploded diagram of IPC-610-L/IPC-611 ................. 40 Appendix B Backplane and Motherboard Options.. 41 B.1 Backplane Options .................................................................................. 42 Table B.
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Chapter 1 1 General Information This chapter provides general information.
1.1 Introduction The ACP-4000, IPC-611 and IPC-610 series are 4U-high 15-slot rackmount chassis designed for mission critical applications. They support versatile 15-slot passive backplanes or ATX/microATX motherboards, high efficient switching power supply, and easy-to-maintain cooling fans. ACP-4000 especially provides the alarm module to monitor system status such as power, HDD, temperature and fans to minimize system downtime.
backplane Unit: mm[inch] Figure 1.1 Dimension diagram of ACP-4000 1.2.3 Dimension Diagram of IPC-610-H motherboard backplane Unit: mm[inch] Figure 1.2 Dimension diagram of IPC-610-H 3 IPC-610 User Manual General Information motherboard Chapter 1 1.2.
1.3 IPC-610-F 1.3.1 Specifications of IPC-610-F Table 1.2: Specifications Drive Bay Cooling Miscellaneous Physical Front-accessible Internal 3.5” 1 1 5.25” 3 - Fan 1 (85 CFM) Air Filters Yes LED Indicator Power, HDD and Keyboard-Lock status Rear panel BP: 1 D-SUB 9-pin reserved opening MB: 5 D-SUB 9-pin & 1 68-pin SCSI reserved openings Dimensions (W x H x D) 482 x 177 x 452 mm (19” x 7”x 17.8”) for BP Weight 18 kg (39.6 lb) 482 x 177 x 502 mm ( 19” x 7”x 19.
1.4.1 Specificaitons of IPC-610-E Table 1.3: Specifications Front-accessible Drive Bay 3.5” 1 2 5.25” 2 - Fan 1 (85 CFM) Air Filters Yes Front I/O Interface K/B Connector Miscellaneous Physical 1(front-accessible 5-pin DIM connector) LED Indicator Power, HDD and Keyboard-Lock Rear panel 1 D-SUB 9-pin, 1 D-SUB 25-pin and 1 AT keyboard connector reserved openings Dimensions (W x H x D) 482 x 177 x 452 mm (19”x 7” x 17.8”) Weight 17.5 kg (38.
1.5 IPC-610-L/IPC-611 1.5.1 Specifications of IPC-610-L/IPC-611 Table 1.4: Specifications Front-accessible Drive Bay Cooling Miscellaneous Physical Internal 3.5” 1 - 5.25” 3 - Fan 1 (85 CFM) Air Filters Yes LED Indicator Power on and HDD activity Rear panel BP: 1 D-SUB 9-pin served opening MB: 5 D-SUB 9-pin & 1 68-pin SCSI reserved openings Dimensions (W x H x D) 482 x 177 x 480 mm (19” x 7” x 18.9”) Weight 16.5 kg (36.
Chapter 1 1.5.3 Dimension Diagram of IPC-611 Unit: mm[inch] Figure 1.6 Dimension diagram of IPC-611 1.6 Power Supply Options Table 1.5: Power supply options Model Name PS-250ATX-ZE PS-300ATX-ZBE Watt 250 W max. (ATX, PFC) (single PS/2) 300 W max. (ATX, PFC) (single PS/2) Input rating 115 / 230 Vac (Selectable) 100 ~ 240 Vac (Full range) Output voltage +5 V @ 27 A, +3.3 V @ 20 A +12 V @ 13 A, -12 V @ 0.8 A -5 V @ 0.3 A, +5 Vsb @ 2 A +5 V @ 30 A, +3.3 V @ 28 A, +12 V @ 15 A, -12 V @ 0.
Model Name PS-700ATX-ZE RPS-300ATX-ZE Watt 700 W (ATX, PFC) (single PS/2+) 300 W max. (ATX, PFC) (1+1 redundant) Input rating 100 ~ 240 Vac (Full range) 100 ~ 240 Vac (Full range) Output voltage +5 V @ 50 A, +3.3 V @ 45 A, +12 V @ 36 A, -5 V @ 0.8 A, -12 V @ 0.1 A, +5 Vsb @ 2 A +5 V @ 25 A, +3.3 V @ 18 A, +12 V @ 16 A, -12 V @ 0.5 A, -5 V @ 0.5 A, +5 Vsb @ 2 A Minimum load +5 V @ 3 A, +3.3 V @ 1 A, +12 V @ 2 A, +5 Vsb @ 0.1 A +5 V @ 3 A, +3.
Chapter 2 2 System Setup This chapter introduces the installation process.
The following procedures instruct users to install a backplane/motherboard, add-on cards, and disk drives into the chassis. Please also refer to Appendix A, Exploded Diagram, for the detailed parts of the chassis. For some installation steps which is similar to other chassis model, we just use IPC-610-F to explain the procedures. Note! Use caution when installing or operating the components with the chassis open.
These chassis supports either up to 15-slot backplane or ATX/MicroATX motherboard. To install the backplane or motherboard, please proceed as follows: Note! 3. 4. 5. 6. 7. 8. Dismantle the hold-down clamp by removing the two screws on its both ends. A yellow label is located inside of the chassis bottom. (see Figure 2.2) It shows the copper stub locations for attaching the specific backplane or motherboard. Users can find the copper stubs in the accessory box.
Figure 2.3 Installing the backplane Figure 2.
Figure 2.5 Installing a full-length card 13 IPC-610 User Manual System Setup These chassis supports up to 15 cards. To install a CPU card or add-on cards, please proceed as follows: 1. Select a vacant PICMG slot for the full-length CPU card, or a PCI/ISA slot for other add-on cards. Then, remove the corresponding I/O bracket attached to the rear plate of the chassis. 2. Insert the CPU card (with CPU, CPU cooler, RAM, and necessary cables installed) or add-on card vertically into the proper slot.
2.4 Hold-down Clamp The hold-down clamp protects all the cards from vibration and shock. After installing all the cards, please refer to the following steps to install the rubber cushions and the hold-down clamp. 1. There are two rows of notches on both sides of the hold-down clamp for inserting into rubber cushions provided in the accessory. One side is for PCI cards, while the other side is for ISA cards. Depending on the card height, the cushions can be inserted upward or downward.
Figure 2.7 Installing disk drives 15 IPC-610 User Manual System Setup Please refer to the following instructions to install the various disk drives. 1. Remove the disk drive housing by simply undoing the screws on top of it. Then remove the front cover as well if you want to install the optical disk drive, mobile rack, or FDD. If you install the internal 3.5” HDD, then the front cover does not need to be removed. 2.
2.6 Attaching the Ears & Handles There is a pair of ears and handles in the accessory box. If you need to install the chassis on the rack, please refer to Figure 2.8 to simply fasten them to the front-right and front-left edges with the screws provided. If you have prepared the slide rails and plan to attach them onto the chassis, for IPC610-F/IPC-610-E, please detach the decorated bars on both sides of the chassis first. Figure 2.
Chapter 3 3 Operation This chapter introduces the system operation information.
3.1 The Front Panel The front panel features a lockable door, LED indicators, PS/2 and dual USB ports. The user can close the door with or without a key. There is a momentary power switch, a system reset button (and an alarm reset button for ACP-4000; a keyboard lock button for IPC-610-F & IPC-610-E; an AT keyboard connector for IPC-610-E). Their individual functions are described as below. 3.1.1 Switch, Button and I/O Interfaces Momentary Power switch: Press this switch to turn the system power on or off.
For the backplane version, the rear plate includes with 15-slot I/O brackets and a reserved 9-pin D-SUB opening. (see Figure 3.2). For the motherboard version, the rear plate includes with 7-slot I/O brackets, 5 reserved 9-pin D-SUB openings and a 68-pin SCSI opening. (see Figure 3.3). Figure 3.2 Rear panel of backplane version Figure 3.3 Rear panel of motherboard version There is a ground screw with a washer located on the lower right of the rear panel.
3.3 Replacing the Cooling Fan 3.3.1 Replacing the Cooling Fan for ACP-4000/IPC-610-H There are two cooling fans behind the front panel. They are easily maintained. The fans provide the system with ample cooling by blowing air rearwards. Please proceed according to the instructions below. 1. Remove the top cover. 2. Unplug the fan power connector. 3. Loosen the thumbscrew on top of the fan unit and then gently pull it out. 4.
Figure 3.5 Replacing the cooling fan for IPC-610-F 21 IPC-610 User Manual Operation There is a cooling fan behind the front panel. Please proceed according to the instructions below. 1. Remove the top cover. 2. For IPC-610-F, loosen the screw on the fan bracket and remove the fan unit. 3. Loosen the screws on the fan bracket and remove the fan. (see Figure 3.5) 4. For IPC-610-E, unplug the fan power connector and then remove the 4 screws on the fan and fan guard. 5.
3.3.3 Replacing the Cooling Fan for IPC-610-L/IPC-611 There is a cooling fan behind the front panel. Please proceed according to the instructions below. 1. Remove the front left cover. 2. Unplug the fan power connector. 3. Loosen the screws on the fan unit and then gently pull it out. 4. Loosen four screws on the fan bracket and the four screws on the fan guard and replace it with a new one. (see Figure 3.6) 5. Fix the new cooling fan on the fan guard and the bracket by screwing in the eight screws. 6.
3.4.1 Replacing the Filters for ACP-4000/IPC-610-H Figure 3.7 Replacing the filters for ACP-4000/IPC-610-H 23 IPC-610 User Manual Operation The filter functions to block dust or particles from the work environment and to extend the longevity of the system. It’s better to clean the filters periodically. To replace the filter, proceed as follows. 1. Open the front door and the front left panel (with a coin). 2.
3.4.2 Replacing the Filters for IPC-610-F/IPC-610-E The filter functions to block dust or particles from the work environment and to extend the longevity of the system. It’s better to clean the filter periodically. To replace the filters, proceed as follows. 1. Open the front door. 2. Pull out the filter by pushing the hook and then slide it rightwards. (see Figure 3.8) 3. Put the new filter in place and then fasten the screws. Figure 3.
The filter functions to block dust or particles from the work environment and to extend the longevity of the system. It’s better to clean the filters periodically. To replace the filter, proceed as follows. 1. Open the front door and the front left panel. 2. Pull out the filter behind the front door by loosening the screws; simply pull out the fan filter from the filter bracket. (see Figure 3.9) 3. Put the new filters in place and then fasten the screws. Chapter 3 3.4.
3.5 Replacing the Power Supply These chassis support either a single PS/2 or a redundant power supply (not for IPC610-E). To replace the power supply, please proceed as below. 3.5.1 Replacing the Single PS/2 Power Supply 1. 2. 3. 4. 5. 6. 7. Unplug the power cord from the power supply. Remove the top cover and the hold-down clamp. Unplug the 20-pin (or 24-pin) ATX power connector and 4-pin +12V power connector from the backplane/motherboard, as well as the power connectors from all disk drives.
1. 2. 3. 4. Figure 3.11 Replacing the power supply module Note! When you plug two power cords into the same bank of sockets, please align them in the same direction (see Figure 3.12). Figure 3.12 Power cord plugs orientation on the socket 27 IPC-610 User Manual Operation 5. 6. Turn off the power switch of the failed power supply module. Unplug the power cord from the failed module. Loosen the screw on the failed module and then grab the handle to gently pull it out. (see Figure 3.11).
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Chapter 4 4 Alarm Board (ACP-4000 only) This chapter introduces the alarm board and thermal sensor specifications. Sections include: ! Alarm board layout ! Alarm board specifications ! Thermal sensor ! Sensor I.D.
The alarm board of ACP-4000 is located behind the cooling fan near the middle section. The alarm board makes an audible alarm when: a) Any power supply module of the redundant power supply fails b) One of the cooling fans fail. c) The Internal temperature of the chassis is too high To stop the alarm beeping, simply press the Alarm Reset button on the front panel and then take the necessary action to fix it. 4.
Table 4.1: CN1, Auxiliary external power connector, standard mini 4-Pin power connector Pin 1 +12 V Pin 3 GND Pin 2 GND Pin 4 +5 V Pin 1 +5 V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Alarm Board (ACP-4000 only) Table 4.2: CN4, Thermal sensor connector Table 4.3: CN13, Voltage detection input connector Pin 1 +5 Vsb PIn 5 +5 V Pin 2 GND Pin 6 +3.3 V Pin 3 GND Pin 7 -12 V Pin 4 -5V Pin 8 +12 V Table 4.4: CN16, Power good input connector Pin 1 Power Good Pin 2 GND Table 4.
Table 4.9: J1, External Buzzer Pin 1 Buzzer Pin 2 +5 V Table 4.10: SW1, Fan number select switch Pin 1 GND Pin 5 GND Pin 2 FAN_SEL1 Pin 6 FAN_SEL3 Pin 3 GND Pin 7 GND Pin 4 FAN_SEL2 Pin 8 RESET 4.2.2 Switch Settings The alarm board is designed to connect with up to 7 fans. User can set the fan number by adjusting the switch, SW1, on the alarm board. Table 4.
The ACP-4000 is configured with a thermal sensor located at the rear plate of the chassis. (see Figure 4.2) Chapter 4 4.3 Thermal Sensor thermal sensor Please refer to Figure 4.3 for a diagram of the thermal sensor module layout. Figure 4.3 Thermal sensor module The default sensor I.D. number is 1. Users can refer to Table 4.13 to set the sensor I.D. number by adjusting the switch, SW1, on the sensor module. 33 IPC-610 User Manual Alarm Board (ACP-4000 only) Figure 4.
Table 4.12: CN1 & CN2, Temperature sensor connector Pin 1 +5V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Table 4.13: SW1, Thermal sensor I.D. number setting Sensor I.D. No.
Appendix A A Exploded Diagram
A.1 ACP-4000 Exploded Diagram Figure A.
Appendix A Exploded Diagram A.2 IPC-610-H Exploded Diagram Figure A.
A.3 IPC-610-F Exploded Diagram Figure A.
Appendix A Exploded Diagram A.4 IPC-610-E Exploded Diagram Figure A.
A.5 IPC-610-L/IPC-611 Exploded Diagram Figure A.
Appendix B B Backplane and Motherboard Options
B.1 Backplane Options ACP-4000, IPC-611 and IPC-610 series support a variety of PICMG 1.3 / 1.0 backplanes. Users can contact a local sales representative for detailed specification and information. Table B.1: PICMG 1.3 Backplane Options Model Name Segment PCE-7B13 PCE-5B12 Slots Per Segment SHB* PCIe x 16 PCIe x 8 PCI-X PCI Single 1 Single 1 - 2 6 4 1 - 6 4 *SHB: System Host Board Table B.2: PICMG 1.
ACP-4000, IPC-611 and IPC-610 series (except IPC-610-E) support a variety of Advantech ATX/MicroATX motherboards as below. Users can contact a local sales representative for detailed information. Table B.
www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd.
