ACP-2010MB 2U-High Rackmount Chassis for ATX / MicroATX Motherboard User Manual
Copyright The documentation and the software included with this product are copyrighted 2006 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable.
Safety Instructions 1. Read these safety instructions carefully 2. Keep this user manual for later reference. 3. Disconnect this equipment from AC outlet before cleaning. Do not use liquid or spray detergents for cleaning. 4. For pluggable equipment, the power outlet shall be installed near the equipment and shall be easily accessible. 5. Keep this equipment away from humidity. 6. Put this equipment on a reliable surface during installation. Dropping it or letting it fall could cause damage. 7.
d. The equipment does not work well or you cannot get it to work according to user manual. e. The equipment has been dropped and damaged. f. The equipment has obvious signs of breakage. 16. CAUTION: The computer is provided with a battery-powered realtime clock circuit. There is a danger of explosion if battery is incorrectly replaced. Replace only with same or equivalent type recommended by the manufacture. Discard used batteries according to the manufacturer's instructions. 17.
A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech equipment is destined for the laboratory or the factory floor, you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known. Your satisfaction is our primary concern.
Product Warranty Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Initial Inspection When you open the carton, please make sure that the following materials have been shipped: • • • • ACP-2010MB Chassis User Manual Warranty Card Accessory box with a package of screws (for fastening the motherboard, optical disk drive, other disk drives, ear handles, etc.), a pair of keys, a USB cap, a PS/2 cap, a stand-off bracket, a pair of ear handles. If any of these items are missing or damaged, contact your distributor or sales representative immediately.
Contents Chapter 1 General Information ........................................2 1.1 1.2 1.3 Introduction ....................................................................... 2 Specifications .................................................................... 2 Power Supply Options....................................................... 3 1.4 Environment Specifications .............................................. 4 1.5 Dimension Diagram ..........................................................
3.4 Cleaning the Filters ......................................................... 20 3.5 Replacing the Power Supply ........................................... 21 Figure 3.6 Replacing the filters................................ 20 3.5.1 Chapter Replacing the Power Supply......................................... 21 Figure 3.7 Replacing the power supply ................... 21 4 Alarm Module.................................................24 4.1 Alarm Board Layout......................................
CHAPTER 1 General Information
Chapter 1 General Information 1.1 Introduction The ACP-2010MB is a 2U-high rackmount industrial computer chassis. It meets a variety of application needs for filing, printing, e-mails and webserving. This powerful computing platform is suitable for missioncritical computer telephony applications, industrial automation, and factory management.
1.3 Power Supply Options Table 1.1: Power supply options Model Name Watt Input rating 1757000007G 1757000105G 300 W (ATX, PFC) (single PS/2) 400 W (ATX, PFC) (single PS/2) 100 ~ 240 Vac (Full range) 100 ~ 240 Vac (Full range) Output voltage +5V @ 35A, +3.3V @ 20A, +5V @ 25A, +3.3V @ 20A, +12V @ 16A, -5V @ 0.5A, +12V @ 28A, -5V @ 0.5A, -12V @ 1A, +5Vsb @ 2A -12V @ 0.5A, +5Vsb @ 2A Minimum load +5V @ 3A, +3.3 V @ 1A, +5V @ 3A, +3.3 V @ 1A, +12V @ 2A, -5V @ 0.05A, +12V @ 2A, +5Vsb @ 0.1A -12V @ 0.
1.4 Environment Specifications Table 1.
1.5 Dimension Diagram unit: mm [inch] Figure 1.
CHAPTER System Setup 2
Chapter 2 System Setup The following procedures instruct users to install a motherboard, add-on cards, and disk drives into the ACP-2010MB. Refer to Appendix A, the Exploded Diagram and the Parts List for more detailed information about the parts of the ACP-2010MB. Note: Use caution when installing or operating the components with the chassis open. Be sure to turn off the power, unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine.
2.2 Installing the Motherboard To install the motherboard, please proceed as follows: Note: 1. Use caution when installing a motherboard. It's highly recommended to integrate the Advantech motherboard series with the ACP-2010MB to ensure the quality, safety and smooth operation of the air flow design. A yellow label is located inside of the chassis bottom. (see Figure 2.2) The label shows the stand-off bracket locations for attaching specific Advantech motherboards.
2. 3. 4. 5. Users can find the stand-off bracket (see Figure 2.3) in the accessory box. Be sure to follow the instruction and fasten the motherboard onto the chassis with the stand-off bracket locations. Attach the motherboard I/O shielding onto the rear plate first. Then fasten the motherboard onto the chassis. (see Figure 2.
2.3 Installing Riser Card and Add-on Card ACP-2010MB supports up to 3 add-on cards. To install the add-on card, please install a riser card first. The process is as follows: 1. 2. 3. Insert the riser card on the motherboard. Then, attach it onto the beam on the chassis by fastening the two screws. (see Figure 2.5) Remove the corresponding I/O bracket attached to the rear plate of the chassis. Insert an add-on card vertically into the proper slot on the riser card.
2.4 Installing Disk Drives The ACP-2010MB supports one 5.25" optical disk drive and three 3.5" disk drives (one FDD and two internal HDD). Please refer to the following instructions to install the various disk drives. 2.4.1 Installing HDD, Optical Disk Drive, and FDD To install the internal HDD, 5.25" optical disk drive and the 3.5" FDD, please follow these steps for installation: 1. 2. 3. To install the 3.5" internal HDD, simply release the four screws on top of the disk drive bracket.
4. 5. 6. 7. To install the optical disk drive and 3.5" FDD, undo the screws on the 5.25" disk drive bracket. Undo the screws on each side of the 5.25" disk drive bracket to remove the front covers. Slide the optical disk drive and the FDD into the bracket and fasten it on both sides with the eight screws provided. (see Figure 2.9) Return the 5.25" disk drive bracket with the disk drives in the original position and reattach it inside the chassis with the original screws.
2.5 Attaching the Ears and Handles A pair of ears and a set of handles in the accessory box, which may be added to the front end of the chassis for easy handling. To install the handles onto the chassis, refer to Figure 2.9 and attach the ears to the chassis, and the handles to the ears on the front-right and frontleft edges with the screws provided. Figure 2.
CHAPTER Operation 3
Chapter 3 Operation 3.1 The Front Panel The front panel features the lockable door and four LED indicators. It provides front accessible, dual USB ports and a PS/2 connector. The front door can be closed with or without the key using the user-friendly rotary lock. Behind the opening door is a Momentary Power switch, a System Reset button, and an Alarm Reset button. Specific functions are described as below. POWER HDD TEMP FAN Figure 3.1: Front panel with door closed POWER HDD TEMP FAN Figure 3.
3.1.2 LED Indicators for System Status Four LEDs are placed on the left side of the front panel to indicate system health and activity. Refer to Table 3.1 for the LED definition summary. Table 3.
3.2 The Rear Panel The rear panel includes with 3-slot I/O brackets, two reserved 9-pin DSUB openings and a motherboard I/O opening. (see Figure 3.3) Figure 3.3: Rear panel with standard I/O brackets There is an optional rear I/O bracket for the low profile I/O cards. (see Figure 3.4) Figure 3.4: Rear panel with low profile I/O brackets There is a ground screw with a washer located on the lower right of the rear panel. This will protect the system in case of electrical leakage.
3.3 Replacing the Cooling Fan There are two easily maintained system cooling fans in the chassis. The fans provide the system with ample cooling by blowing air toward the rear. To replace the fan, proceed as follows: 3.3.1 1. 2. 3. 4. 5. 6. 7. 8. Replacing the fan Remove the top cover. Remove the 3.5" HDD cage so that the power connectors can be unplugged from the fans. Loosen the two screws on the fan bracket and gently pull it out. Loosen four screws on the fan in the bracket.
3.4 Cleaning the Filters The filter functions to block dust or particles from the work environment and greatly helps to extend the longevity of the system. It's better to check, clean and replace the filters periodically. Two reusable, washable filters are located behind the front door and in front of the system fans. To remove and clean the filter, proceed as follows: 1. 2. 3. 4. Open the front door. Loosen the two screws on the filter bracket.
3.5 Replacing the Power Supply The ACP-2010MB supports either a 300W or a 400W PS/2 power supply. To replace the power supply, proceed as follows: 3.5.1 1. 2. 3. 4. 5. 6. 7. Replacing the Power Supply Unplug the power cord from the power supply. Remove the top cover. Unplug the 20-pin (or 24-pin) ATX power connector and 4-pin +12V power connector from the motherboard, as well as the power connectors from all disk drives.
CHAPTER Alarm Module 4
Chapter 4 Alarm Module The alarm module is located under the 3.5" disk drive bay. The alarm module provides System Detection functions that monitor the entire status of the computer system, including: thermal conditions, fans, power supply and HDD operation. Any problems with the system are reported through audible alarms and LED indicators. The alarm module sounds an audible alarm whenever: 1. 2. 3.
4.2 Alarm Board Specifications Input Power: +5V, +12V Input Signals: • • • • • • 7 “fan” connectors One “thermal sensor” connector (supports up to 8 thermal sensors connected in a series) One “power good” input One “alarm reset” input One “voltage signal” connector (connected from the motherboard, and supports six voltages: +- 12V, +- 5V, +3.3V, +5Vsb) One “hard disk LED” connector (connected from the motherboard) Output Signals: • • 4.2.
Table 4.3: CN13, Voltage detect. input connector Pin 1 +5Vsb Pin 5 +5V Pin 2 GND Pin 6 +3.3V Pin 3 GND Pin 7 -12V Pin 4 -5V Pin 8 +12V Table 4.4: CN16, Power good input connector Pin 1 Power Good Pin 2 GND Pin 2 GND Table 4.5: CN17, Alarm reset connector Pin 1 ALARM RESET Table 4.
Table 4.9: J1, External buzzer Pin 1 Buzzer Pin 2 +5V Table 4.
4.3 Switch Settings 4.3.1 Fan Number Setting Table 4.11: SW2, Fan number setting Fan Number SW 1-1 SW 1-2 SW 1-3 SW 1-4 0 OFF OFF OFF OFF 1 ON OFF OFF OFF 2 (default) OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 OFF ON ON OFF 7 ON ON ON OFF Note: Connect the fan connectors in the correct sequence: if two fans are set on SW1, the correct method is to connect them into connectors FAN1 and FAN2.
4.4 Thermal Sensor The ACP-2010MB is configured with a thermal sensor on the backside of the chassis. (see Figure 4.2) Thermal sensor Figure 4.2: Thermal sensor location Refer to Figure 4.3 for a diagram of the thermal sensor module layout. Figure 4.3: Thermal sensor module Users can set up to 8 thermal sensors. The default sensor I.D. number is 1. User can refer to Table 4.13 to set the sensor I.D. number by adjusting the switch, SW1, on the sensor module.
Table 4.12: CN1 & CN2, Temperature sensor connector Pin 1 +5V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Table 4.13: SW2, Thermal sensor I.D. setting Sensor I.D. No.
APPENDIX A Exploded Diagram and Parts List
Appendix A Exploded Diagram and Parts List Figure A.1: Exploded diagram Table A.
APPENDIX B Motherboard and Riser Card Options
Appendix B Motherboard and Riser Card Options B.1 Motherboard Options The ACP-2010MB supports a variety of Advantech ATX / MicroATX motherboards described below. Contact a local sales representative for more detailed information. Table B.
Table B.2: MicroATX motherboard options Bus Model Name AIMB-560 AIMB-556 AIMB-554 PCI AGP SATA 3 (32-bit) - 4 - 4 - 4 1 (PCIe x16) 1 (PCIe x4) 2 (PCI 32-bit) 1 (PCIe x16) 1 (PCIe x4) 2 (PCI 32-bit) B.2 Riser Card Options The riser card is specially designed to support Advantech AIMB series of motherboards except AIMB-562 & AIMB-542. Table B.