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ADVANCE ADAPTERS INC. P/N: 303020A

P.O. Box 247, 4320 Aerotech Center Way New Item: (2/08)

Paso Robles, CA 93447 PAGE 1 OF 9

Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 06-7-13

KIT CONSISTS OF:

No. Qty Part No. Description

1 1 302051-RLE BASE- TWIN STICK MOUNT 42RLE

2 1 302080 STUD BOLT 1/2"-13 X 7 (XJ)

3 1 303120 SERRATED LOCK NUT 1/2" X 13"

4 1 303121 NUT- 1/2"-13 PLATED

5 1 303303 RETAINER- SHIFTER BODY BARREL

6 2 303305 BARREL- TWIN STICK CABLE

7 1 303307 ATLAS CABLE BRACKET

8 2 303309 CABLE-ATLAS SHIFTER 48" LENGTH 1" TRAVEL

9 4 303312 BUSHING- IGUS 3/8"

10 2 303313 HEIM JOINT- FEMALE 1/4"-28

11 2 303316 OUTER NUT- CABLE RETAINER

12 2 303317 NUT- CABLE SHIFTER- JAM 1/4-28

13 1 **303318 BLOCK- CABLE ADAPTER 42RLE ATLAS

14 1 **303319 NUT- RETAINING CABLE 42RLE ATLAS

15 1 **303321 REATAINING RING-5/8X.050 ROTO CLIP(SHR-62)

16 1 303325 TUBE- ATLAS SHIFTER EXTENSION 4.25"

17 1 303330 BOX- TJ CABLE SHIFTER ATLAS

18 1 303331 TJ CABLE SHIFTER HANDLE RIGHT

19 1 303332 LEVER- ATLAS CABLE SHIFTER TJ LEFT

20 2 303333 MOUNT- ATLAS CABLE SHIFTER TJ PIVOT

21 1 303334 TJ CABLE SHIFTER BOTTOM COVER

22 2 303335 KNOB MOUNT-CABLE SHIFTER TJ

23 1 303336 ALUMINUM KNOB TJ CABLE FRONT

24 1 303337 ALUMINUM KNOB TJ CABLE REAR

25 6 303339 BOLT- 1/4"-28 x .75" F.H.C.S.

26 2 303342 SET SCREW-#6-40 X 3/16" C.P.S.S.

27 2 303343 Access plug

28 1 303344 Pivot Dowel Pin (Ground) 2.25"

29 15 303345 Sealant - Butyl Tape

30 4 303346 BOLT- 1/4"-28 X 5/8" S.H.C.S.

31 6 340615 BOLT- 1/4"-20 X 5/8" B.H.C.S.

32 2 723729 S.H.C.S. 3/8"-16 X 1-3/4"

33 3 723731 S.H.C.S. 3/8"-16 X 1" ZINC

** ASSEMBLE COMPONENTS

ATLAS T/C JEEP TJ & (XJ 84-01)

CABLE SHIFTER

42RLE Transmissions note:

42RLE Transmissions have some

clearance issues with the tailhousing

on one of the new shifter cables. If

you have the 42RLE transmission,

you will need to use the upper cable

support hole on bracket 303307.

This cable support hole moves the

inside cable away from the trans-

mission tailhousing gives you the

needed clearance. We have in-

cluded a shift rail link bar that pro-

vides the correct alinement of the

Atlas shift rail to the new cable

location on the 303307. The Atlas

base mount 302051-RLE has been

modified to clear the new link bar

assembly. If you are using the link

bar assembly, see the last page of

this instruction sheet.

Summary of content (9 pages)

PAGE 1
ADVANCE ADAPTERS INC. P/N: 303020A P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 1 OF 9 Page Rev. Date: 06-7-13 ATLAS T/C JEEP TJ & (XJ 84-01) CABLE SHIFTER KIT CONSISTS OF: No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 1 1 1 1 2 1 2 4 2 2 2 1 1 1 1 1 1 1 2 1 2 1 1 6 2 2 1 15 4 6 2 3 Part No.
PAGE 2
ADVANCE ADAPTERS INC. P/N: 303020A P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 2 OF 9 Page Rev. Date: 04-24-12 ATLAS T/C JEEP TJ & (XJ 84-01) CABLE SHIFTER NOTE ON SHIFTING: The Atlas Transfer case is a synchronized unit. The transfer case shifts best when the shafts are spinning. Note that when the transfer case is shifted when not in motion, the teeth may or may not be aligned.
PAGE 3
ADVANCE ADAPTERS INC. P/N: 303020A P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 3 OF 9 Page Rev. Date: 04-24-12 ATLAS TRANSFER CASE JEEP TJ CABLE SHIFTER NOTE: Refer to factory service manual for detailed disassembly instructions 1. For Jeeps with factory automatic transmission the first step is to remove the shift buttom/spring detent assembly from the shifter handle.
PAGE 4
ADVANCE ADAPTERS INC. P/N: 303020A P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 4 OF 9 Page Rev. Date: 04-24-12 ATLAS T/C JEEP TJ & (XJ 84-01) CABLE SHIFTER ASSEMBLY Transfer Case End: (see photo next pages) Bolt the twin stick base to the transfer case with the 3/8"-16 socket head cap screws. Thread the 1/2"-13 all thread completely into the twin stick base. Install the 1/2"-13 jam nut.
PAGE 5
ADVANCE ADAPTERS INC. P/N: 303020A P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 5 OF 9 Page Rev. Date: 04-24-12 ATLAS T/C JEEP TJ & (XJ 84-01) CABLE SHIFTER Remove the 1/4" jam nut and install the nut cap over the cable. Install the cable nut on the cable threads. Once the cable nut has been adjusted, slide the nut cap over the shift rail and tighten to retain the cable to the shift rail.
PAGE 6
ADVANCE ADAPTERS INC. P/N: 303020A P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 6 OF 9 Page Rev. Date: 04-24-12 ATLAS T/C JEEP TJ & (XJ 84-01) CABLE SHIFTER SShifter End: 1 . Remove 1 of the 5/8" jam nuts and the lock washer from each cable and discard. 2 . Slide the Barrel Retainer plate over both shifter cables, then thread both cable barrels onto the shift cables. 3 .
PAGE 7
ADVANCE ADAPTERS INC. P/N: 303020A P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 7 OF 9 Page Rev. Date: 04-24-12 ATLAS T/C JEEP TJ & (XJ 84-01) CABLE SHIFTER ***NOTE: Due to slight variations in the stock floor, the shifter box mounting holes may require enlarging to get everything aligned correctly. 11.
PAGE 8
ADVANCE ADAPTERS INC. P/N: 303020A P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 8 OF 9 Page Rev. Date: 04-24-12 ATLAS TRANSFER CASE JEEP TJ CABLE SHIFTER Shift Knob Mount 303335 Handle Mount 303332 Pivot Mount 303333 SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions.
PAGE 9
ADVANCE ADAPTERS INC. P/N: 303020 P.O. Box 247, 4320 Aerotech Center Way Paso Robles, CA 93447 Telephone: (800) 350-2223 Fax: (805) 238-4201 New Item: (2/08) PAGE 9 OF 9 Page Rev. Date: 06-07-13 ATLAS T/C JEEP TJ & (XJ 84-01) CABLE SHIFTER The Igus bushings must be pressed into the shift handle. A arbor press or a light hand with a hammer works well. Once the bushings are installed the pivot pin gets installed through the handle. Install the pin mounts.