ADT-HC8200 Flame / Plasma Cutting Machine CNC System User’s Manual Adtech (Shenzhen) Technology Co., Ltd. Add: F/5, Bldg/27-29, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen Postal code: 518052 Tel: 0755-26099116 email：export@machine-controller.com Fax: 0755-26722718 www.machine-controller.
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Contents Basic Manual Info Item No. XT20100820 First uploaded Version on No.
Precautions ※ Transportation and storage ) The packaging boxes shouldn’t be stacked more than six layers ) Do not climb onto, stand on or put heavy objects on the packaging box ) Do not drag or convey the product with a cable connected to the product ) Do not impact or scratch the panel and display ) Keep the packaging box away from moisture, insulation and rain ※ Unpacking and checking ) Unpack and check whether the product is the one you ordered ) Check whether the product is damaged during transporting )
Contentes 1 2 3 4 0 Chapter I Product Overview........................................................................................................................ 1-2 1.1 System interface ................................................................................................................................ 1-2 1.2 Function .............................................................................................................................................. 1-3 1.
Contents 4.3.7 EIS command.......................................................................................................................... 4-6 Chapter V Examples for Editing and Processing Shapes................................................................................ 5-2 5.1 Standard circle .................................................................................................................................... 5-2 5.2 Square .....................................................
Chapter 1 Product Overview 1 Chapter I Product Overview 1.1 System interface Figure 1.1.1 Main interface The main interface includes the following sectors: Shape review-: preview the image to be cut. Function keys: functions keys from F1 to F8 Code display: display G code of the image to be cut. IO Monitor: display output statues under current cutting mode. Speed meter：display current cutting speed. Parameter setting: currently set seam value, cutting speed, etc.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Coordinate display: display coordinates of torch. 1.2 Function The system adopts Intel Atom low power consumption CPU and WINDOWS operation system, which provides multi-function, multi-window and multi-threading technology, allowing fast processing speed and convenient and visible operation. The 15 Inch industrial grade LCD can display rich information.
Chapter 1 Product Overview 18) Pause/resume 19) Support breakpoint memory, including emergency stop memory, alarm memory, power failure memory (UPS required). 20) Real time displays of current coordinates and speed of machine tool. 21) Intelligent inflexion speed ACC/DCC. 22) Speed ACC/DCC control in cutting process. 23) Increase/decrease preheating time in preheating and perforating processes. 24) Auto ignition control, stalling control, high pressure oxygen control and discharging control.
Chapter 2 电气接线 2 Chapter II Electrical Wiring 2.1 External interfaces Figure 2.1.1 External interfaces Connect to PC: interface between interface board and PC communication. The two interfaces are 37 pins and 64 pins respectively. Input power supply: power supply interface for interface board; the power input is 24V. Axis input/output interface: interface for pulse output, direction output and servo enabling output of the axis. Input interface: general IO input interface.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 2.2 Overall connection Figure 2.2.
Chapter 2 电气接线 2.3 Interface definition and wiring 2.3.1 Axis input/output interface Figure: 2.3.1.1 X-axis interface Line No.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 2.3.1.2 2-5 Y1-axis interface Line No.
Chapter 2 电气接线 Figure 2.3.1.3 Y2-axis interface Line No.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Z axis Figure 2.3.1.4 Z-axis interface 2-7 Line No.
Chapter 2 电气接线 2.3.2 General input interface Figure 2.3.2.1 General input interface Line No.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 15 IN7 Negative limit of Z-axis 16 IN19 Move right 17 IN8 X-axis zero point 18 VCC_24V 24V power output 19 IN9 Y-axis zero point 20 VCC_24V 24V power output 21 IN10 Standby 0 22 OGND 24V power output grounding 23 IN11 Z-axis zero point 24 OGND 24V power output grounding 2.3.3 General output interface Figure 2.3.1 General output interface 2-9 Line No.
Chapter 2 电气接线 15 OUT7 Cutting torch up 16 OUT22 Current adjusting/wireless perforating 3 17 OUT8 Cutting torch down 18 OUT23 Standby 0 19 OUT9 Plasma local rise 20 OUT24 Discharging/blowing 21 OUT10 Plasma local drop 22 OUT25 Standby 1 23 OUT11 Plasma all rise 24 VCC_24V 24V power output 25 OUT12 Plasma all drop 26 VCC_24V 24V power output 27 OUT13 Cutting torch 1 selection 28 OGND 24V power output grounding 29 OUT14 Cutting torch 2 selection 30 OGND 24V powe
XT20100820 HC8200 Flame Cutting Machine User’s Manual 2.4 Installation dimension charts 2.4.1 Controller dimensions 2.4.1.1 AIO Figure 2.4.1.1.
Chapter 2 电气接线 Figure 2.4.1.1.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 2.4.1.2 Non-AIO Figure 2.4.1.2.1 Host dimension chart of non-AIO Figure 2.4.1.2.
Chapter 2 电气接线 Figure 2.4.1.2.3 Monitor dimension chart of Keyboard 2.4.2 Interface board dimensions Figure 2.4.2.
Chapter 3 Function and Operation 3 Chapter III Functions and Operations 3.1 Introduction This two-axis controller system can be used to cut an objective according to the Shapes stored in the Shape library. It is mainly applied in cutting industry. The system enables a convenient operation with many built-in frequently used Shape. The system requires a Dongle to run, so make sure the Dongle works well before powering on.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.1.2 Main interface The system provides rich functions and is easy to operate. Users may press a corresponding key under the main interface to operate the processing components and codes. Allocation of the functions keys under the main interface is shown in Figure 3.1.
Chapter 3 Function and Operation Figure 3.1.3 Structure and functions of main interface Shape Under the shape interface, you can select components from shape library, edit components codes, resort the components, or set the parameters of the selected shape; you can also achieve some simple functions such as shape nesting or guiding, which will be introduced in details in the following chapters.
XT20100820 HC8200 Flame Cutting Machine User’s Manual View Sheet To make shape to view sheet between components and plate Cutting mode To switch cutting modes among preview, oxygen gas, plasma, Dust Mark, and plasma mark. Start point To switch start point to cut shape among the original starting point of the shape and the points at the four corners of the components.
Chapter 3 Function and Operation 3.2.1.1 Shape library Under the main interface, press F1 to enter Shape manager interface, which provides 37 frequently used Shapes and one testing shape, as shown in Figure 3.2.1.1.1 below: Figure 3.2.1.1.1 Shape library Under this interface, you can press ←, ↑, → or ↓to select a shape, and then, press F8 to confirm and enter the selected shape. An example is shown as follow: Select the convex polygon with hole and press F8 to confirm, as shown in Figure 3.2.1.1.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.1.1.2 Shape This shape can be seemed as composed of a half rectangle, an isosceles trapezoid, an arc and a circle. User may also set the parameters to get a different processing shape. If the hole is not required, the radius of the circle can be set as zero; if the rectangle is not required, the height of the rectangle can be set as zero. The radius of the arc at the top must be larger than the radius of the circle.
Chapter 3 Function and Operation preview it. Figure 3.2.1.1.3 Perforation shape Tips for operation The parameter setting in the shape library is conditional according to the characteristics of the Part. As shown in the figure, the radius of the circle cannot be larger than the radius of the arc outside it or the height from the center of the circle to the bottom of the trapezoid, and the length of the bottom of the trapezoid cannot be smaller then 2 times of the radius of the arc at top.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 3.2.1.2 Text Editor When a shape is selected under shape manager interface, press F2 to enter Code editing interface, as shown in the figure below: Figure 3.2.1.2.1 Code editing Under this interface, press F1 to enter Part options interface, under which you can perform the operations such as rotate array, rotate, zoom-in and mirror. After modifying the code, press F2 to view the shape. If you want to save the modified code, simply press F3.
Chapter 3 Function and Operation Figure 3.2.1.3.1 Shape nesting This function provides manual nesting and auto nesting and allows the user to put the different shapes together for cutting, which greatly improves the utilization rate of the materials. Structure and functions of shape nesting interface are shown in Figure 3.2.1.3.2 as below: Figure 3.2.1.3.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Convert DXF You can add DXF parts in nesting plan. As the DXF file is conditional, you need to set it manually and so a mouse is required. Add part You can press this key to add part into the nesting plan. The required shapes can be obtained from the shape library, U-disk or local disk. Remove part To remove the selected part from the nesting plan. Cut earlier To adjust part cutting order ahead. Cut later To adjust part cutting order behind.
Chapter 3 Function and Operation The DXF converting interface requires a mouse to operate. When a DXF file is loaded, the system will automatically inspect whether the shape requires auto closing. In case of a closed shape, the slotting compensation setting is required.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.1.4.1 Shape wizard The Shape wizard is a tool used to edit code of part. Part Options To rotate array, rotate, zoom-in or mirror the Shape. Shape preview To preview the Shape whose code is modified. Text Save To save the modified code. OK To complete editing and return to main interface, and take the current Shape as the cutting program. 3.2.
Chapter 3 Function and Operation Figure 3.2.2.1 File management interface The Structure and functions of files interface are as shown in the figure below: Figure 3.2.2.
XT20100820 HC8200 Flame Cutting Machine User’s Manual The left of the files windows is the preview pane of the current shape, which displays the shape of the corresponding file in real time. The right of pane displays the path of the processing file; the right up pane displays the driver disk, right center displays the folder, and right down display the file. You can press Tab to switch among different panes. In the same pane, you can press ↑and↓to select an item.
Chapter 3 Function and Operation files and Display files of specified format in the right. Press F8 to OK Press ESC to exit. Delete file To delete the selected file. POP U-disk Remove the inserted U-disk in a safe way to protect the U-disk. Resume Part To resume the part under break point memory or power failure protection, e.g.
XT20100820 HC8200 Flame Cutting Machine User’s Manual OK- Confirm and return to main interface. Note: the code of the processing file for nesting downloaded from the U-disk can only be G or EIS, or DXF file. The system doesn’t support other types of files. 3.2.3 F3 Part Options Under this interface you can manage the processing parts. Under the main interface, press F3 to enter parts options interface, as shown in the figure below: Figure 3.2.3.
Chapter 3 Function and Operation Figure 3.2.3.2 Structure and functions of Parts manager The left of the Parts manager interface can display the parts in real time; the right of the interface displays the parameters of the parts and you can modify the parameters; the function keys are at the bottom of the interface. You can press Tab to switch and modify the parameters of the parts and to rotate, mirror or zoom the Shape. Offset The offset between the parts.
XT20100820 HC8200 Flame Cutting Machine User’s Manual After modifying the parameters, press Tab and once the cursor exits the parameters modified, the Shape after modification will be displayed immediately, as shown in the figure below: Figure 3.2.3.3 Parts Shape There are five function keys under Parts manager interface. The details are as follow: 3.2.3.
Chapter 3 Function and Operation Figure 3.2.3.1.1 Kerf display interface Press this key again to cancel display. 3.2.3.2 F2 Repeat The controller provides two repeat methods: straight and stagger.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Straight Repeat Figure 3.2.3.2.1 Straight Stagger Repeat Figure 3.2.3.2.
Chapter 3 Function and Operation Resorting type To select resorting type between straight resorting and stagger resorting. Number of copies To specify the lines and rows. Offset To specify the offset between the resorted components or component complexes. Waste edge value To specify the waste width between components; the waste edge values of X axis and Y axis are the same. 3.2.3.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 1 Figure 2 Figure 3.2.3.3.2 Principle of plate align 1）In Figure 1 of the above figure, the large frame (solid line) is the steel plate, and the small frame (dashed line) is the Shape to be cut.
Chapter 3 Function and Operation Figure 3.2.3.3.3 Align with X axis as the reference axis 1) As shown in the above figure, point A is the start point of the cutting torch; move the cutting torch to point A and press F1 to confirm, point A will be set as the start point of calibration; then press direction key to move to point B and press F2 to set it as the end point of the calibration, thus the angle of inclination of the steel plate will be calculated, and finally press F3 to confirm.
XT20100820 HC8200 Flame Cutting Machine User’s Manual processed and the steel plate are as follow: Figure 3.2.3.3.5 Result of right inclination align with X axis as the reference axis Steel plate aligns method 2: the align reference edge is Y axis. The principle of this method is the same with method 1, only the reference axis is different. Sometimes the steel plate on X axis is too short, in this case we can select to calibrate based on Y axis.
Chapter 3 Function and Operation 3.2.3.5 OK (confirm and return) Confirm and return to main interface and use the current Shape as the cutting program. 3.2.4 F4 Setups The system setting main interface where you can set main parameters, as shown in the figure below: Figure 3.2.4.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.
Chapter 3 Function and Operation 3.2.4.1 F1 Common Figure 3.2.4.1.1 Common parameters Plate size Size of the plate to be processed, in order to inspect whether the plate is on the workbench. Marking Compersation The distance between sprayer and main cutting torch while powder spray marking. Idle stroke speed The speed during idle running, with the value greater than 0. Kerf width Width of kerf, with the value greater than 0.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Whether or not to save the value after calibration. Select cut torch To select cut torch used in cutting process. 3.2.4.2 F2 Cutting The system currently supports oxygen gas cutting, plasma cutting, powder spray marking and plasma marking. Oxygen gas Figure 3.2.4.2.1 Oxygen gas cutting parameters 1. Torch up time before start cutting:The time torch up before start cutting. 2.
Chapter 3 Function and Operation better perforating performance. When multi-level perforation is adopted, this time is the average time of the multi-level perforation time. 8. Torch up time. The time during which the torch up signal remains valid after completion of each cutting. 9. Torch down time. The time during which the torch down signal remains valid before start of each cutting. 10. Perforate torch up time. The time during which the torch up signal remains valid in the perforation process. 11.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.2.2 Plasma cutting parameters 1. Blowing time. The time for blowing before arc striking. 2. Perforation time. Time for perforation after completion of arc striking in order to ensure completion of perforation. 3. Creep time. The time during which the equipment runs in creeping speed after perforation. The creeping speed can be set in speed parameter interface and is shown as the percentage of the cutting speed.
Chapter 3 Function and Operation 10. Retract time. The time for retraction after stop. 11. Arc strike retry on fail The consecutive times of arc striking when arc striking feedback signal is valid. 12. Arc strike time. The time from generation of arc starting signal to completion of art striking. 13．Advanced arc OFF dist.: the distance of advancement when advanced arc blowout is required. 14. Use arc feedback signal. Whether or not the feedback is invalid after arc striking. 15. Ignition.
XT20100820 HC8200 Flame Cutting Machine User’s Manual spray marking process. 3. Use flame cutting control in spray marking process. If Yes is selected, the powder spray craftsmanship is the same with the oxygen gas ignition craftsmanship, otherwise only powder mixing and ignition craftsmanship will be applied. To set the parameters on the right, press F3 and then press Tab to switch among different parameters and move the cursor to the parameter you want to modify.
Chapter 3 Function and Operation move the cursor to the parameter you want to modify. After setting, save the modified parameter. 3.2.4.3 F3 Password Under System setting interface, press F3 and enter the correct password, then press Enter to enter the interface as shown in 3.2.4.3.1. Parameters in this interface are very important and should not be modified unless necessary. Figure 3.2.4.3.1 Password set parameters Machine 1.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 8. Y axis drive direction: you can select forward or backward according to your requirement. 9. Limit and alarm: select Yes if you need to use limit and alarm, otherwise select No. I/O Figure 3.2.4.3.2 I/O Configuration The I/O configuration allows you to customize the input and output ports of the system, and they must be matching with the external interfaces of the cutter. The serial No. here is not line No. (i.e. socket No.) but IN and OUT No.
Chapter 3 Function and Operation Accuracy Basic accuracy parameters: 1. Pulse equivalent: pulse equivalent is a link for the communication between the system and the outside world. This value should be calculated for many times to ensure its accuracy. Details of setting of the pulse offset are introduced below. 2. Inverse gap compensation value: the inverse gap compensation of X axis and Y axis. 3.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.3.4 Accuracy setting test process When the selected axis is tested and moved, the following interface will appear as shown in the figure 3.2.4.3.5. Figure 3.2.4.3.
Chapter 3 Function and Operation 3) Use the measuring tool to measure the actual moving distance at the direction of the selected axis, and enter this value into the Actual distance as shown in Figure 3.2.4.3.5, then press Enter, the actual pulse offset will display in Actual pulse offset, as shown in Figure 3.2.4.3.6. Figure 3.2.4.3.6 Accuracy setting completed 4) Press Enter, system will save the pulse offset and the accuracy guide is completed.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.3.7 System setting 1. Filename extension. The system supports TXT, NC, GCD, ESI and ESA files, mainly are G code and ESI code files. 2. Cut equipment installed. The system provides four kinds of cutting craftsmanship including oxygen gas, plasma, powder spray marking and plasma marking. You can select the craftsmanship according to what craftsmanship is installed in your equipment. 3. Alarm prompt options.
Chapter 3 Function and Operation Figure 3.2.4.3.8 Password setting Enter the password and press Enter; Enter the new password and press Enter to confirm. After setting, press F8 to save the data. 3.2.4.4 F4 Speeds Under system setting interface, press F4 speed parameter key to enter the interface as shown in Figure 3.2.4.1.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.4.1 Speed parameter 1. System limited speed: the speed limit the machine can reach. The speed limit of this system is 12000mmpm, and it cannot be modified. 2. System max. speed: the max. speed that machine can reach while processing. The actual speed is the product of the max. speed and the speed percentage. 3. High jog speed: high speed according to speed level. 4. Middle jog speed: middle speed according to speed level. 5.
Chapter 3 Function and Operation Figure 3.2.4.5.1 Exit interface Restart Restart the PC Shut down Shut down the PC Exit System Exit cutting system 3.2.4.6 3.2.4.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.4.6.1 System diagnosis interface Information It displays the hardware information, software information, controller information, etc., of the controller. I/O test Figure 3.2.4.6.
Chapter 3 Function and Operation Test input port, red light means open, and green light means closed; the system will prompt name of the port at the same time; the output port is closed if it is not selected, and is open if selected; the system will prompt the name of the port, as shown in Figure 3.2.4.5.2. Press F2 to enter Output port diagnosis interface to test output functions, in which red light means open, yellow light means selected, and green light means closed.
XT20100820 HC8200 Flame Cutting Machine User’s Manual You can press Space to change output level status. Refer to hardware input/output port (Definition of output ports) for the signs and definitions of each output port. 2) Input detection: display the status of the current optical isolation input. Green “ ” means input signal is detected at the current position, and red “ ” means this port has no setting.
Chapter 3 Function and Operation Gas Torch Record installing time of new oxygen gas cutting nozzle. Plasma Torch Record installing time of new plasma cutting nozzle. Electrode Record installing time of new plasma electrode. Manual options Move the nozzle and electrode manually. Data Save Save the current data. Alarm prompt time If displayed nozzle or electrode last to the alarm prompt time, the alarm will start.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.5.1 Plate interface Figure 3.2.5.
Chapter 3 Function and Operation 3.2.6 F6 Cut mode Press F6 under the main interface to switch among different cut modes until the one you require. Now the system supports preview, oxygen gas, plasma, powder spray marking and plasma marking. As shown in figure 3.2.6.1, the cutting mode is displayed in the red circle marked in the interface. Figure 3.2.6.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.2.6.2 Plasma cut mode 3.2.7 F7 Starting point of cutting Press F7 under the main interface to switch the start point of the Shape to be cut, as shown in the figure: Figure 3.2.7.1 Switch start point The start point is switched to the bottom left corner.
Chapter 3 Function and Operation 3.2.8 F8 Zero Position Press F8 under the main interface for position zeroing. This operation will clear the distance data of all axes and set them to 0. 3.3 Auto processing description To modify parameters under the main interface, press Tab to switch to the parameter you want to modify, and press Enter to confirm after modification.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 3.3.1 Pause If you need to pause the cutting process, press STOP and the process will be paused, as shown in the figure below: Figure 3.3.1.1 Pause interface After pausing the process, you can perform some operations by pressing the following function keys: Return To Start To press this key, the cutting torch will return to starting point directly, namely the origin of the relative coordinates.
Chapter 3 Function and Operation Select perforation point, number of the perforation point you want to move backward to, and number of the perforation point you want to move forward to, and select the number of the perforation point according to the S/N, as shown in the figure below: Figure 3.3.1.2 Move perforation point interface The above figure shows how to select number of the perforation point. You can select in three different ways, “S/N”, “Forward” and “Backward”.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 3.3.2 Basic operation There are some basic operations under Auto processing interface, as follow: Preview The system only runs X and Y trails, but the output switches such as preheating oxygen, gas control and cutting control will not open. It is used to predict the trail and check whether the size of the steel plate is correct. Oxygen gas The system is performing oxygen gas cutting craftsmanship.
Chapter 3 Function and Operation of the trail, the following message will display if you press START: Figure 3.3.1.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 3.4.1 manual processing The center right of the manual interface displays the manual modes. Press F11 to switch manual modes between manual point moving and manual self locking. In manual point moving mode, press ↖ ← ↙ ↑ ↗ → ↘ ↓ keys to move manually, and release the keys to stop. In manual self locking mode, press ↖ ← ↙ ↑ ↗ → ↘ ↓ keys to stop moving or to start moving.
Chapter 3 Function and Operation Figure 3.4.1.1 Fixed point moving This function allows you to set a proper value for cutting torch to move. Use the number keys to set the distance of motion, then press START the torch will move the corresponding distance. Press F4 to cancel. Speed Sheet Sheet the manual speed. Return Under the Manual interface, press F8 to return to previous interface, namely the main interface. 3.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Oxygen gas Press Oxygen gas under the main interface, manual interface, pause interface or cutting interface, the I/O port of the oxygen gas will change (from open to close, or from close to open). Preheat oxygen Press Preheating oxygen under the main interface, manual interface, pause interface or cutting interface, the I/O port of the low preheating and high preheating will change (from open to close, or from close to open).
Chapter 4 Instruction System 4 Chapter IV Command System 4.1 Description to programming signs Each step of CNC processing is performed according to the specific program. Each processing program is composed of several command segments, and each command segment is composed of several function words. The functions words should be started with letter followed by parameter values. Definition of function words: G Preparation function. M Supplementary function. L Circle times or time delay.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Figure 4.2.1.1 Relative coordinates As shown in the figure above, if to calculate based on relative coordinates, the coordinate values of the entire Shape are: 1．Point A is the origin so the coordinate is X0 Y0; 2．Relative to point A, the coordinate of point B is X50 Y50; 3．Relative to point B, the coordinate of point C is X50 Y50； 4．Relative to point C, the coordinate of point D is Y-50； 5．When point D returns to point B, the coordinate is X-50.
Chapter 4 Instruction System 4.3 G command instruction 4.3.1 G92 Reference point setting While setting running program, the coordinate value of the starting point of the processing must be plated at the beginning of the program. Format: G92 X0 Y0 If G92 is not followed by X and Y, then take the coordinates of the current X and Y as the reference point. Generally speaking, G92 is not followed by X and Y when using machine tool origin positioning. 4.3.
XT20100820 HC8200 Flame Cutting Machine User’s Manual processing motion command, it can compensate the motion with single axis or double axis in straight line. Format: G01 Xn Yn For example: G92 X0 Y0 G90 G00 X100 Y50 G01 X-30 Y90 M02 ● Current cutting torch position. ○ Expected cutting torch position. Figure 4.3.3.1 Straight line cutting 4.3.4 G02/G03 Arc cutting This command is used to cut an entire circle or an arc. The circle can be divided into G02 (clockwise) and G03 (anticlockwise).
Chapter 4 Instruction System I and J are increasing value of the circle center related to starting point at X axis and Y axis direction. In order to simplify the compilation of the processing files manually, you can just enter I50 J0 if you want to compile a circle with a diameter of 100mm; and enter I75 J0 if you want to compile a circle with a diameter of 150mm. Figure 4.3.4.1 Arc cutting 4.3.
XT20100820 HC8200 Flame Cutting Machine User’s Manual Parameter definitions of the codes X, Y, I, J, X – Displacement of the X coordinate of the end point related to the starting point of the current arc segment, unit: mm; Y – Displacement of the Y coordinate of the end point related to the starting point of the current arc segment, unit: mm; I – Displacement of the X coordinate of the circle center related to the starting point of the current arc segment, unit: mm; J – Displacement of the Y coor
Chapter 5 Examples for Editing and Processing Graphics 5 Chapter V Examples for Editing and Processing Shapes In this chapter, one of the following Shapes are cut as examples (dashed lines and arrows refer to the direction of the motion, and solid lines are the trails of cutting. “●” is the starting point of cutting): Remark: as absolute coordinates are not usually used, it is not introduced in this Manual. All of the following examples adopt relative coordinates. 5.1 Standard circle Figure 5.1.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 5.2 Square Figure 5.2.
Chapter 5 Examples for Editing and Processing Graphics 5.3 Triangle Figure 5.3.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 5.4 Quincunx Figure 5.4.1 Quincunx Relative coordinates programming 0000: G92 X0Y0 0001: G00 X75Y75 0002: G02Y100I0 J50 0003: G02X100I50J0 0004: G02Y-100I0 J-50 0005: G02X-100I-50 J0 0006: G00X-75Y-75 0007: M02 5.5 Four-circle shape Figure 5.5.
Chapter 5 Examples for Editing and Processing Graphics Relative coordinates programming 0000: G92X0Y0 0001: G00 X50 0002: G01 Y200 0003: G01 X200 0004: G01 Y-200 0005: G01 X-200 0006: G00 Y400 0007: G01 Y50 0008: G02 X50 Y50 I50 J0 0009: G01 X100 0010: G02 X50Y-50 I0 J-50 0011: G01 Y-100 0012: G02 X-50 Y-50 I-50 J0 0013: G01 X-100 0014: G02 X-50 Y50 I0 J50 0015: G01 Y50 0016: G00 X400 Y50 0017: G02 X100 Y0 I50 J0 0018: G02Y-100 I0 J-50 0019: G02X-100 I-50 J0 0020: G02Y100 I0 J50 0021: G00 X-50 Y-350 0021:
Chapter 6 指令速查表 6 Chapter VI Command List 6.1 G command inquiry S/N Command name Description 1 G00 Rapid point motion (idle running) 2 G01 Straight line processing 3 G02 Clockwise circle processing 4 G03 Anticlockwise circle processing 5 G92 Processing reference point setting 6.
XT20100820 HC8200 Flame Cutting Machine User’s Manual 6.
Chapter 7 Troubleshooting 7 Chapter VII Troubleshooting Classification Abnormal S/N Description Inspection 1 Motor cannot startup or system Check whether “Cutting speed is properly down during auto processing set Motor cannot startup or system Check whether “Manual speed is properly down during manual processing set Error in accuracy Check the “Accuracy setting” in “System 2 action 4 Cutting quality setting->Encryption setting” 5 6 Angle of the cut square is not right Adjust the accel
XT20100820 HC8200 Flame Cutting Machine User’s Manual Revision history (I) Feedback by Description Date 2011/12/2 Current version/Page V0.1.
