GEME-4000/H4000/S4000 5000/X5000/S5000 Series General Embedded Machine Engine User’s Manual
© Copyright 2004 ADLINK Technology Inc. All Rights Reserved. Manual Rev.: 1.00 Date: April 25, 2006 Part Number: 50-1D002-200 The information in this document is subject to change without prior notice in order to improve reliability, design, and function and does not represent a commitment on the part of the manufacturer.
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Table of Contents Introduction....................................................................................1 1.1 1.2 1.3 1.4 Product Overview............................................................................ 1 Unpacking Checklist........................................................................ 2 GEME Family .................................................................................. 3 1.3.1 Name Rule .............................................................................
5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 Extension Modules Overview ........................................................ 35 5.0.1 Product series ........................................................ 35 MPC-8164 ..................................................................................... 36 5.1.1 Features................................................................. 36 5.1.2 CN2 Pin Assignments: Main connector.................. 37 .............................................................
5.8 5.7.4 Dimensions ............................................................ 59 PMC-7852G .................................................................................. 60 5.8.1 Features................................................................. 60 5.8.2 Specifications......................................................... 60 5.8.3 Pin Assignment ...................................................... 61 5.8.4 Dimensions ............................................................
1 Introduction 1.1 Product Overview The General Embedded Machine Engine (GEME) 4000/5000 series is a complete embedded solution for Machine Automation/ Machine Vision/ Vision system integrators who are looking for a embedded controller to run their CPU-intensive applications. GEME is a rugged and compact chassis that supports an embedded SBC and power supply unit with optional storage peripherals, such as CompactFlash cards or a 2.5" HDD.
1.2 Unpacking Checklist Check the shipping carton for any damage. If the shipping carton and contents are damaged, notify the dealer for a replacement. Retain the shipping carton and packing material for inspection by the dealer. Obtain authorization before returning any product to ADLINK.
CAUTION: The board fitted inside the GEME system must be protected from static discharge and physical shock. Never remove any of the socketed parts except at a static-free workstation. Use the anti-static bag shipped with the product to handle the board. Wear a wrist strap grounded through one of the system's ESD Ground jacks when servicing system components. ! 1.3 GEME Family The GEME 4000/5000 family can be classified by CPU performance into the 4000 and 5000 series.
The “∀” mark is the alphabet used to identify the different function, where : X: embedded PMC module with 4 channels video capture, which can support up to 120 fps H: embedded PMC module with H/W MPEG4. S: embedded PMC module with PCMCIA, CF and 2 USB2.
1.4 Specifications GEME-4000 SBC GEME-H4000 SBC Model No.
Hardware Monitoring Built-in Winbond W83627HF, monitoring CPU temperature, voltage and battery,+3.
Operating: 5-100Hz, 0.00142 g2/Hz; 100-500Hz, -6dB/Octave, 0.5Grms, 3axes, 30 minutes/axis Random Vibration Non-operating: 5-100Hz , 0.02g2/Hz ; 100-500Hz , -6dB/Octave, 1.88Grms, 3 axes,1hr/axis (IEC 68-2-64) Warning! Always disconnect the power cord from your chassis whenever you are working on it. Do not connect the power cord while the power switch is on. A sudden rush of power can damage sensitive electronic components. Only authorized and experienced electronics personnel should open the chassis.
2 Base Unit This chapter will familiarize the user with available GEME interfaces and connections before getting started and includes the following information: 2.
TOP VIEW SIDE VIEW COM2 LPT1 CF PWR ACT/LINK RESET HDD 10/100M LAN KB/MS IEEE1394 VGA USB COM1 HDD SPK OUT MIC IN CF POWER SUPPLY INPUT : 100~240VAC 50~60Hz POWER FRONT VIEW Figure 1.
TOP VIEW SIDE VIEW COM2 LPT1 CF PWR ACT/LINK RESET HDD 10/100M CH0 LAN KB/MS CH1 CH2 IEEE1394 CH3 VGA USB COM1 GPIO POWER SUPPLY INPUT : 100~240VAC 50~60Hz POWER FRONT VIEW Figure 2.
TOP VIEW SIDE VIEW COM2 LPT1 CF PWR ACT/LINK RESET HDD 10/100M LAN KB/MS IEEE1394 USB VGA POWER SUPPLY INPUT : 100~240VAC 50~60Hz Figure 3.
2.2 Base Unit Connector Pin Assignments Detailed descriptions and pin-outs for each connector are given in the following sections. 2.2.1 VGA Connector GEME provides a VGA controller for a high resolution VGA interface. It supports VGA and VESA, up to 1280 x 1024 @ 24 bpp, and video memory sharing from main memory with Intel Dynamic Video Memory Technology (DVMT). Memory size is controlled by the device driver from 1 MB up to 11 MB Signal Name Red Blue GND GND +5V N.C.
2.2.3 AC input connector GEME comes with an AC inlet connector that carries 100~240 VAC external power input, and features reversed wiring protection. PIN 1 2 3 SIGNAL Neutral Line Earth Ground 2.2.4 Ethernet (RJ-45) Connector GEME is equipped with Intel Ethernet LAN controller that is fully compliant with IEEE 802.3u 10/100Base-T CSMA/CD standards.
2.2.5 COM1/COM2 GEME offers two serial communications interface ports: COM 1 and COM 2. IRQ and Address Setting The IRQ and I/O address range are both assigned by BIOS.
8 9 --- --- 2.2.6 Integrated PS/2 KBD/MS connector GEME has a proprietary interface for PS/2 keyboard and mouse connections. A 6-pin mini-DIN connector is located on the rear panel of GEME. A proprietary ADLINK Y-cable is used to convert the 6-pin mini-DIN connector to two 6-pin mini-DIN connectors for the PS/2 keyboard and PS/2 mouse connections. The power provided to the keyboard and mouse is protected by a polyswitch rated at 1.1A.
2.2.8 Compact Flash Connector GEME’s standard CompactFlash (CF) socket has an ATA interface that is fully compatible with an IDE HDD and supports both type-I and type-II CF cards. The CF socket is on the Secondary IDE port. 2.2.9 Parallel Port connector Parallel I/O interface signals are routed to a DB25 socket on the front panel.
2.2.10 Video Capture BNC connector (GEME-H4000/X5000) GEME accepts 4 channels standard composite color (PAL, NTSC) or monochrome video formats (CCIR, EIA). Video resolution is programmable including the square-pixel (640 x 480 or 768 x 576) and the broadcast resolution. PIN SIGNAL 1 Video Signal 2 GND 2.2.11 GPIO connector (GEME-H4000/X5000) GEME’s I/O lines are TTL compatible and support single-input, single-output and single-software trigger lines.
60uS ~16mS Trigger Signal 2.2.
3 Power Supply Unit The entire GEME series can support either AC or DC power supplies per application requirements. The power supply unit is internally integrated into GEME system. This chapter shows the following detailed information: 3.1 • Dimensions • Specifications Dimensions TOP VIEW POWER SUPPLY INPUT : 100~240VAC 50~60Hz SIDE VIEW POWER FRONT VIEW Figure 4.
TOP VIEW SIDE VIEW POWER SUPPLY INPUT : 10~30VDC Max. 13A@10VDC POWER FRONT VIEW Figure 5.
3.2 Specifications 3.2.1 AC Power Supply The AC power supply is a triple output 110W switching power supply, which is designed to meet Harmonics EN61000-3-2. Input Specifications Input voltage Input frequency Input current Inrush current The range of input voltage is from 91VAC to 264VAC. The nominal voltage is 115VAC 60Hz and 230VAC 50Hz.
Input Specifications Input voltage Input current Inrush current This power supply can operate continuously from +10VDC to +30VDC, normal line is +24VDC. The maximum input current is 13A at 10VDC The maximum inrush current will not exceed 25A at 12VDC input from a cold start, with exclusion of EMI capacitors Output Specifications Output +5V +12V - 12V Rated load 10A 1.5A 0.3A Peak load 14A 3A International Standards Safety standards EMI standards EMS standards 24 • Power Supply Unit UL 1950 CSA 22.
4 Getting Started 4.1 IDE Boot Sequence Settings IDE device1 IDE device 3 IDE device 2 IDE Primary Master HDD-0 -- -- HDD-0 HDD-0 IDE Primary Slave -- HDD-0 -- HDD-1 IDE Secondary Master -- -- HDD-0 -- -- HDD-0 HDD-0 HDD-1 HDD-1 HDD-1 HDD-2 -- The Phoenix-Award BIOS provides a Setup utility program for specifying system configuration and settings. The Setup utility is stored in BIOS ROM. When you power up the system, BIOS is activated.
► Standard CMOS Feature ► Advanced BIOS Features ► Advanced Chipset Features ► Integrated Peripherals ► Power Management Setup ► PnP/PCI Configurations ► PC Health Status ► Frequency/Voltage Control Load Fail-Safe Defaults Load Optimized Defaults Set Supervisor Password Set User Password Save & Exit Setup Exit Without Saving ESC : Quit Ç È Æ Å : Select Item F9 : Menu in BIOS F10 : Save & Exit Setup Time, Date, Hard Disk Type For IDE boot sequence setting, please select “Advanced BIOS Feature”: Phoenix
4.2 IRQ Information The IRQ & base address settings in the GEME system are according to the “assembly order” of the PC104 cards in GEME system. Please see the follow illustration: Base Unit 1st PC104 card 2nd PC104 card 3rd PC104 card Power Supply Unit I/O Address IRQ No. Memory Address 4.3 1st PC104 card 300 9 D0000 2nd PC104 card 200 5 D4000 3rd PC104 card 280 10 D8000 Software Settings GEME system software is well installed before shipping according to the customers’ configuration options.
Step2: You have to register your PC104 card in Windows system. For example, you can find the “Registry Utility” from MPC-8372 folder after installing the MPC-8372 driver. The screen is as follows. If you have other PC 104 module in GEME, you can also find the corresponding utility. After pressing “New” button in the above screen, you will see the “Device Configuration” dialog. Please add the corresponding PC104 card information depending on how many cards you have in GEME.
one MPC-8372 card in the dialog if there is only one MPC-8372 in GEME. Please press “New” to the next step. Refer to the table in section 4.3 to select the “Base Address”, “IRQ”, and “Mem Address”. For example, the setting is as following dialog if you have one MPC-8372 card in GEME. Press the “OK” button to save this setting. It will take effect after you reboot Windows system. 4.
system’s importance is beyond comparison as it is responsible for managing core tasks and resource allocation for the hardware. It not only affects future system execution time and efficiency, but also resource requirements during software development for the whole application. Selecting a suitable OS suitable for different application requirements is an important task for system developers.
developers can compile controller software in the Windows XP environment, and then transfer the code to Embedded XP for immediate use. System developers do not need to learn any new tools to use XP Embedded. Their experience on Windows XP can be directly transferred to XP Embedded, thus lowering software development costs. Another advantage is that the cost of licensing Embedded XP is much less than that of Windows XP.
Currently ADLINK offers the standard WinCE OS image for GEME (customer must purchase the WinCE license from ADLINK), The standard WinCE OS image requires about 25 MB for the English language version, and 30 MB for the Chinese language version. For this OS configuration, a CF card is the best storage device for GEME. The major functions included with the standard WinCE OS image are as follows.
HSL Card Module No. Bus Interface Description Win2000, XP & eXP driver Win CE driver Linux driver PMC-7852G PMC HSL Serial I/O master card Ready Ready Ready DIO Card Module No. Bus Interface Description Win2000, XP & XP driver Win CE driver Linux driver MPC-7632/64 PC104 32/64 CH Digital I/O Ready Ready Ready 4.4.
Note*(1) ADLINK will pre-install the hardware driver, utility, and runtime library on GEME. For developing program in the Host PC, the user must install the corresponding software package with ADLINK all-in-one CD. Note*(2) Please check with ADLINK FAE about WinCE & Linux *** With the ADLINK-ALL-IN-ONE (Automation) CD, users can install drivers for Windows 2000/XP systems.
5 Extension Modules 5.0 Extension Modules Overview 5.0.1 Product series GEME system is designed to be extendable by one PMC and up to 3 PC104 modules.
5.1 • • • • • • • • • • • • • • • • • • • • • • • • • • MPC-8164 5.1.1 Features 16-bit PC104 Bus axes of step and direction pulse output for controlling stepping or servomotor Maximum output frequency of 6.
5.1.2 CN2 Pin Assignments: Main connector CN2 is the major connector for the motion control I/O signals. No.
5.1.3 CN3 Pin Assignment: General Purpose DI/DO ports CN3 Pin No 1 3 5 7 9 11 13 15 17 19 21 23 25 Signal Name DOCOM DOCOM DO0 DO2 DO4 DO6 -DICOM DICOM DI1 DI3 DI5 DI7 CN3 Pin No 2 4 6 8 10 12 14 16 18 20 22 24 26 5.1.4 MPC-8164 Dimensions Figure 6.
CN3 (DIO) CN2 (MOTION) BUSY MPC-8164 183 Figure 7. 5.2 MPC-8164 Front panel MPC-8366/8372 5.2.1 Features MPC-8366/72 are 6/12-axis serial connection motion controller. They provide the advanced features as follows. • PC/104 interface • Servo interface: SSCNET II protocol (Update rate: 0.
IRQ on PCI board IRQ on MPC board Operating temperature Storage temperature General Specifications Humidity Power Consumption Type Clock DSP performance I/O Connector Board Interface SSCNet Connector Protocol Driver Bit Rate Communicati Physical layer on Maximum working length Error detection Max.
Optical Isolated Digital Input During alarms, etc.
z Isolated voltage:500 Vrms Aux. DIO No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Board to board synchronous interface (PCI board only) CN4 6 TTL Level Digital Output (at CN3 on Extension bracket of PCI board only) z Voltage output high: Typical: 5V Min: 2.4v @ 15mA z Voltage output low: Typical: 0.3V @ 24mA Max: 0.5V Optional bracket for SSCNET Axis 7-12 splitter and TTL Level Digital Output for PCI-8372 only CN3 (A) , CN2 (A) 5.2.
22 23 24 25 26 MEL9/MDI26 ORG9/MDI27 PEL11/MDI31 MEL11/MDI32 ORG11/MDI33 IPT_COM/ 27 EMG_COM I I I I I - Common for Digital Input 28 P_GND - 29 30 31 32 33 34 O O O O O O OUT1+ OUT1OUT2+ OUT2DIR2+ DIR2- Minus End Limit Origin Signal Positive End Limit Minus End Limit Origin Signal Common for Pulse Interface Pulse signal (+) Pulse signal (-) Pulse signal (+) Pulse signal (-) Dir. signal (+) Dir.
5.2.4 Dimensions CN4 CN1 S2 J1 SC1 SC2 LED1 SC1: SSCNET connector for Axis 0~5 SC2: SSCNET connector for Axis 6~11 SP1: Daughter Board connector LED1: Board Status LEDs S2: DIP switch for I/O address setting Figure 9.
CN4 CN1 S2 J1 SC1 LED1 SC1: SSCNET connector for Axis 0~5 SP1: Daughter Board connector LED1: Board Status LEDs S2: DIP switch for I/O address setting Figure 10.
5.3 MPC-7632/7632AU/7664 5.3.1 Features MPC-7632/7632AU/7664 isolated DIO cards provide the following advanced features: • PC/104 interface • 16/32 channels isolated digital input channel • 16/32 channels isolated digital output channel • High output current (80mA per channel) • 2500 VRMS voltage isolation • One external interrupt channel • inputs with change-of-state function • High-level language function libraries • Software supports DOS, Windows 98/NT/2K/XP, Linux 2.
5.3.3 CP1 Pin Assignment The pin assignment of the 50-pin SCSI connector CP1 for the 7632/7632AU/7664 DIO cards is shown below: No.
5.3.4 CP2 Pin Assignment The pin assignment of the 50-pin SCSI connector CP2 for the 7664 is shown below: No.
5.3.5 Dimensions Figure 11.
Figure 12. MPC-7632 PCB layout Figure 13.
CP2(DIO 16~31) CP1(DIO 0~15) MPC-7664 183 Figure 14. MPC-7664 front panel CP1(DIO 0~15) MPC-7632 183 Figure 15. MPC-7632 front panel SPK OUT MIC IN CP1(DIO 0~15) MPC-7632AU 5.4 PMC-RTV24G 5.4.1 Features • • • • • • 4-channel full-frame acquisition from single video stream Up to 30fps in 32-bit, 33MHz PMC bus Color (PAL / NTSC), monochrome (CCIR / EIA) cameras On-board TTL I/O lines User-friendly ViewCreator utility Software trigger supported 5.4.
General Purpose I/O Lines The I/O lines are TTL compatible with 1 input and 1 output GPIO interface: • One 10-pin header connector • I/O lines are internally pulled up and have the following characteristics: Voltage MIN MAX Input high voltage (20μA) 2.0V 5.25V Input low voltage (-0.2mA) 0.0V 0.80V Output high voltage (-1.0mA) 5.0V Output low voltage (100.0mA) 0.5V User EEPROM Includes 1kbit available EEPROM Form Factor 32-bit / 33MHz PMC socket board 5.4.
5.4.4 Dimensions Figure 16. PCB layout of the PMC-RTV24G & DB-RTV24G 183 16.84 CH0 CH1 CH2 CH3 GPIO RTV-21G Figure 17.
5.5 • • • • • • • • • • • • • • • • PMC-3534G 5.5.1 Features IRQ and IO address automatically assigned by PCI plug-and-play 4 RS-232C communication ports with intelligent buffer High speed concurrent communication (max. 115200 bps) Suitable for modems, data display, data collection, telecommunication 5.5.2 Specifications Compliant with PCI Spec.2.
5.5.4 Dimensions Figure 18. PMC-3534G PCB layout and extension card COM 6 COM 5 COM 4 COM 3 PMC-3534/44G 183 Figure 19.
5.6 PMC-3544G • • • • • • • • • • • • • • • • 5.6.1 Features IRQ and IO address automatically assigned by PCI plug-n-play communication ports with intelligent buffer RS-422/485 hardware selectable RS-485 with auto direction flow control High speed concurrent communications (max. 115200 bps 5.6.2 Specifications Compliant with PCI Spec.2.
5.6.5 Dimensions Figure 20. PMC-3544G PCB layout and extension card COM 6 COM 5 COM 4 COM 3 PMC-3534/44G 183 Figure 21.
5.7 PMC-7841G 5.7.1 Features The PMC-7841G is a Dual-Port Isolated CAN Interface Card with the following features: • • • • • • Two independent CAN network operation Bridge support Compatible with CAN specification 2.0 parts A and B Optically isolated CAN interface (up to 2500 Vrms isolation protection) Direct memory mapping to the CAN controllers Up to 1Mbps programmable transfer rate 5.7.2 Specifications PMC-7841G Specification Table Ports 2 CAN channels (V2.
5.7.4 Dimensions Figure 22. PMC-7841G PCB layout and extension card CAN 2 CAN 1 PMC-7841G 183 Figure 23.
5.8 PMC-7852G 5.8.1 Features General: • • • • One master has two HSL ports One port can drive maximum 32 modules One master can control maximum 63 slave I/O modules Maximum wiring distance for each port: 200m (serial wiring from master to last slave module) Wiring: • • Connector: RJ45 (on both master controller and slave modules) Cable: Cat.
Interrupt: • 32 bits Programmable timer LED Indicator: Power status • Operating Temperature: 0 to 600C • Storage Temperature: -20 to 800C • Power Consumption: +5V @500 mA typical 5.8.3 Pin Assignment 8 ........ 1 1 PIN NO.
5.8.4 Dimensions Figure 24. PMC-7852G PCB layout and extension module H1A H1B H2A LINK PMC-7852G 183 Figure 25.
Appendix A: Important safety instructions Read and follow all instructions marked on the product and in the documentation before you operate your system. Retain all safety and operating instructions for future use. z z z z z z z z z z z z z z z z Please read these safety instructions carefully. Please keep this User‘s Manual for future reference. The equipment can be operated at an ambient temperature of -10 to 55ºC.
z If one of the following situations arises, get the equipment checked by service personnel: A. The power cord or plug is damaged. B. Liquid has penetrated into the equipment. C. The equipment has been exposed to moisture. D. The equipment has not work well or you can not get it work according to user‘s manual. E. The equipment has dropped and damaged. F. If the equipment has obvious sign of breakage. z Never open the equipment.
Appendix B: Warranty Policy Thank you for choosing ADLINK. To understand your rights and enjoy all the after-sales services we offer, please read the following carefully: 1. A. 3. Before using ADLINK’s products please read the user manual and follow the instructions exactly. When sending in damaged products for repair, please attach an RMA application form. All ADLINK products come with a one-year guarantee, repaired free of charge. • 4. 5. 6.