cPCIS-6400U/6400XSeries 4U Height Subsystem for 6U cPCI and Components User’s Manual Manual Rev. 2.01 Revision Date: December 21, 2006 Part No: 50-15044-2000 Advance Technologies; Automate the World.
Copyright 2005 ADLINK TECHNOLOGY INC. All Rights Reserved. The information in this document is subject to change without prior notice in order to improve reliability, design, and function and does not represent a commitment on the part of the manufacturer. In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
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Table of Contents List of Figures ........................................................................ iii 1 Introduction ........................................................................ 1 1.1 1.2 1.3 1.4 1.5 Features............................................................................... 1 General ........................................................................... 1 Boards Space ................................................................. 2 CompactPCI Compliancy ..........
3.3 cBP-3063 CompactPCI Power Backplane......................... 49 Specifications ................................................................ 49 Mechanical Drawing ..................................................... 50 Connector Pin Assignments ......................................... 51 4 Cooling System................................................................. 55 4.1 4.2 4.3 4.4 4.5 4.6 System Alarm Board .......................................................... Fan Alarm ..............
List of Figures Figure 1-1: Figure 1-2: Figure 1-3: Figure 1-4: Figure 1-5: Figure 1-6: Figure 2-1: Figure 2-2: Figure 2-3: Figure 2-4: Figure 2-5: Figure 2-6: Figure 2-7: Figure 2-8: Figure 3-1: Figure 3-2: Figure 3-3: Figure 3-4: Figure 3-5: Figure 3-6: Figure 4-1: Figure 4-2: Figure 4-3: Figure 4-4: Figure 4-5: Figure 4-6: cPCIS-6400U Front View .......................................... 4 cPCIS-6400U Rear View ........................................... 4 cPCIS-6400X Front View.........................
iv
1 Introduction The cPCIS-6400U/6400X Series subsystems are designed for 6U cPCI boards with 80mm RTMs. The chassis is 4U in height and standard 19” rack mount width. The cPCIS-6400U provides 2+1 hot swappable 500W+250W redundant power supplies with universal AC input, while the cPCIS-6400X has a built-in 400W AC-input ATX power supply with cooling fan. Both series have PICMG 2.1 Hot Swap compliant 32/64-bit 5-slot CompactPCI backplanes and a PICMG 2.5 H.110 CT Bus. 1.
X Guarded power switch and reset button X Voltage LEDs allow convenient monitoring: +12V, -12V, +5V, +3.3V X Suitable for both rackmount and benchtop applications X Built-in alarm module to monitor chassis temperature, fan status. X Comprehensive EMC shielding: EMC gaskets are installed on top and bottom edges of both front and rear panel apertures Boards Space X Board space supports standard 6U height and 6-slot width X One 8HP system slot accommodates single or dual-slot system boards.
1.2 Specifications CompactPCI Standards PICMG 2.0; 2.1; 2.5; 2.9; 2.11 Form Factor 6U cPCI with 80 mm depth rear I/O Enclosure EIA RS-310C 19" 9U high rack-mount enclosure Coated metal plate outer covering Guarded power switch and reset button Basic Alarm Module (model dependent) Monitors inner chassis temperature & fan status (model dependent) Abnormal status will generate alarm and LED warning Audible alarm reset LED indicators display voltage status on 5V, 3.
1.
cPCIS-6400X Series (ATX PSU) Figure 1-3: cPCIS-6400X Front View Figure 1-4: cPCIS-6400X Rear View Introduction 5
cPCIS-6400 Series External Dimensions (mm) Figure 1-5: cPCIS-6400 Series Top View Figure 1-6: cPCIS-6400 Series Left Side View 6 Introduction
1.4 Compatible CPU Modules For complete systems, users must order CPU modules in addition to the sub-system. The following table lists which ADLINK CompactPCI CPU modules are compatible with the cPCIS-6400 Series models.
8 Introduction
2 Getting Started This chapter describes the unpacking procedure of the sub-system and installation procedures for CompactPCI boards and power supply units (PSUs), and hard drive rack operation procedures. 2.1 Shipping Contents Check the shipping carton for any damage. If the shipping carton and contents are damaged, please notify the dealer for a replacement. Retain the shipping carton and packing material for inspection by the dealer. Obtain authorization before returning any product to ADLINK.
The handles on CompactPCI cards and PSUs ensure simple and safe installation and removal. Please follow the procedures below to install a CompactPCI module into a chassis: 1. Place the sub-system on a level surface or rackmount it. Remove the blanking plates where required by undoing the retaining screws at each end. Retain the blanking plates for possible future use.
4. Continue inserting the card until the handles engage with the chassis. 5. Pull inwards on the handles for final insertion. Ensure that the red buttons on the handles fully latch into position as unless this is done the card is not correctly inserted. Fasten the retaining screws at each end of the card (2 for single slot cards, 4 for double slot cards) Figure 2-2: Latching the cPCI module handles securely. 6.
2.4 Power Supply Unit Replacement (cPCIS-6400U only) The cPCIS-6400U series subsystems come with cPS-H325 PSUs pre-installed. The removal and installation procedures for PSUs are the same as for CompactPCI cards, except there is only one handle. To replace a PSU module, refer to the figures and instructions below. 1. To remove the PSU module, undo the retaining screws and unlatch the handle by pressing on the release button with your thumb.
2. Pull outwards to remove the PSU. Figure 2-4: Pull outwards to remove the PSU 3. Insert the new PSU module, push on the handle until it latches into position, and replace the retaining screws. 2.5 Hard Drive Racks The cPCI-6400U and cPCIS-6400X subsystems have two hard drive racks for 3.5” hard drives. The racks are protected by keylocks to prevent accidental or unauthorized removal. The following sections describe initial hard drive installation and rack insertion and removal.
2. Lift the rack handle outwards and pull the hard drive rack out of the drive bay. Figure 2-6: Remove the hard drive rack from the drive bay 3. Insert the hard drive into the rack and secure with screws as per standard hard drive installation procedure. 4. For IDE hard drives, attach the ribbon cable and power cord to the back of the drive (skip for SCSI drives). 5. Insert the hard drive rack into the drive bay and push down on the handle until the rack is firmly secured in place. 6.
2.6 Powering Up the System Connect the supplied power cord to the socket on the back of the chassis. All supplied PSUs are full range 90-240VAC and do not require input voltage setting. Insert the desired boards into the appropriate card slots as described in Sections 2.2 and 2.3. The cPCIS-6400U/X subsystems feature a guarded power switch and reset button that provide ATX power control capability.
cPCIS-6400X Series (ATX PSU) Figure 2-8: cPCIS-6400X Series switches and LEDs 16 Getting Started
3 Backplanes In this chapter, we will describe the backplanes for the cPCIS6400U/6400X Series. The following table outlines the backplanes that correspond to each model. Model Type Backplane cPCIS-6400U/32 cPCIS-6400X/32 32-bit/33MHz cBP-6105R cPCIS-6400U/64 cPCIS-6400X/64 64-bit/66MHz cBP-6405R The cPCIS-6400U Series models use the cBP-3063 CompactPCI Power Backplane.
3.1 cBP-6105R (32-bit/33MHz) The backplane for the cPCIS-6400 Series 6U 32-bit, 5-slot chassis is the cBP-6105R, a 6U 5-slot H.110 32-bit CompactPCI backplane with rear I/O. Features X Standard CompactPCI 3U height for 6U cPCI cards X Supports 80mm rear I/O for each slot X Suitable for one single/dual-slot system module and four expansion cards X Supports PICMG 2.5 H.110 CT Bus X PICMG 2.
Mechanical Drawing Figure 3-1: cBP-6105R Backplane Front View Figure 3-2: cBP-6105R Backplane Rear View Backplanes 19
Connector Pin Assignments ATX Power Connector [CN1] Pin Signal Pin Signal 1 2 +3.3V 11 +3.3V +3.3V 12 -12V 3 GND 13 GND 4 +5V 14 PS_ON_L 5 GND 15 GND 6 +5V 16 GND 7 GND 17 GND 8 PWRGOOD 18 -5V 9 STB5V 19 +5V 10 +12V 20 +5V Power LED Connector [JP2] 1 2 7 8 Pin Signal Pin Signal 1 +12V 2 GND 3 -12V 4 GND 5 +3.
H.
System Slot: [1–P1] Pin Z A B C D 25 24 GND +5V REQ64# ENUM# +3.3V GND AD[1] +5V V(I/O) AD[0] 23 GND +3.3V AD[4] AD[3] +5V AD[2] GND 22 GND AD[7] GND +3.3V AD[6] AD[5] GND 21 GND +3.3V AD[9] AD[8] M66EN C/BE[0]# GND 20 GND AD[12] GND V(I/O) AD[11] 19 GND +3.3V AD[15] AD[14] GND 18 GND SERR# GND +3.3V PAR 17 GND +3.3V IPMB_SCL IPMB_SDA GND PERR# GND 16 GND DEVSEL# GND V(I/O) STOP# LOCK# GND 15 GND +3.
System Slot: [1–P2] Pin Z A B C D E F 22 GND GA4 GA3 GA2 GA1 GA0 GND 21 GND CLK6 GND Reserved Reserved Reserved GND 20 GND CLK5 GND Reserved GND Reserved GND 19 GND GND GND SMDATA SMCLK ALERT# GND 18 GND Reserved Reserved Reserved GND Reserved GND 17 GND Reserved GND PRST# REQ6# GNT6# GND 16 GND Reserved Reserved DEG# GND Reserved GND 15 GND Reserved GND FAL# REQ5# GNT5# GND 14 GND Reserved Reserved Reserved GND Reserved GND 13
System Slot: [1–P3] Pin Z A B C D E F 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved Reserved Reserved GND 17 GND Reserved Reserved Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved Reserved Reserved GND 15 GND Reserved Reserved Reserved Reserved Reserved GND 14 GND Reserved Reserved Reserved Reserved Reserved GND 13 GND Reserved Reserved Reserved Reserved Reserved GND 12 GND Reserved
System Slot: [1–P4] Pin Z A B C D E F 25 GND Reserved Reserved Reserved Reserved Reserved GND 24 GND Reserved Reserved Reserved Reserved Reserved GND 23 GND Reserved Reserved Reserved Reserved Reserved GND 22 GND Reserved Reserved Reserved Reserved Reserved GND 21 GND Reserved Reserved Reserved Reserved Reserved GND 20 GND Reserved Reserved Reserved Reserved Reserved GND 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved
System Slot: [1–P5] Pin Z A B C D E F 22 GND Reserved Reserved Reserved Reserved Reserved GND 21 GND Reserved Reserved Reserved Reserved Reserved GND 20 GND Reserved Reserved Reserved Reserved Reserved GND 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved Reserved Reserved GND 17 GND Reserved Reserved Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved Reserved Reserved GND 15 GND Reserved
Peripheral Slot: [2–P1] - [5–P1] Pin Z A B C D 25 24 GND +5V REQ64# ENUM# +3.3V GND AD[1] +5V V(I/O) AD[0] 23 GND +3.3V AD[4] AD[3] +5V AD[2] GND 22 GND AD[7] GND +3.3V AD[6] AD[5] GND 21 GND +3.3V AD[9] AD[8] M66EN C/BE[0]# GND 20 GND AD[12] GND V(I/O) AD[11] 19 GND +3.3V AD[15] AD[14] GND 18 GND SERR# GND +3.3V PAR 17 GND +3.3V IPMB_SCL IPMB_SDA GND PERR# 16 GND DEVSEL# GND V(I/O) STOP# LOCK# GND 15 GND +3.
Peripheral Slot: [2–P2] - [5–P2] Pin Z A B C D E F 22 GND GA4 GA3 GA2 21 GND Reserved GND Reserved GA1 GA0 GND Reserved Reserved 20 GND Reserved GND Reserved GND GND Reserved GND 19 GND GND GND 18 GND Reserved Reserved Reserved Reserved Reserved GND Reserved GND Reserved 17 GND Reserved GND GND Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved GND Reserved GND 15 GND Reserved GND Reserved Reserved Reserved GND 14 GND AD
Peripheral Slot: [2–P3] - [5–P3] Pin Z A B C D E F 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved Reserved Reserved GND 17 GND Reserved Reserved Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved Reserved Reserved GND 15 GND Reserved Reserved Reserved Reserved Reserved GND 14 GND Reserved Reserved Reserved Reserved Reserved GND 13 GND Reserved Reserved Reserved Reserved Reserved GND 12 G
Peripheral Slot: [2–P4] - [5–P4] Pin Z A B C D E F 25 GND SGA4 SGA3 SGA2 SGA1 SGA0 GND 24 GND GA4 GA3 GA2 GA1 GA0 GND 23 GND +12V Reserved CT_EN# -12V CT_MC GND 22 GND PFS0# 21 GND -SELVbat PFS1# 20 GND No Pin No Pin 19 GND No Pin No Pin No Pin No Pin No Pin GND 18 GND VRG No Pin No Pin No Pin VRG Rtn GND 17 GND No Pin No Pin No Pin No Pin No Pin GND 16 GND No Pin No Pin No Pin No Pin No Pin GND 15 GND -Vbat No Pin No Pin No Pin
Peripheral Slot: [2–P5] - [5–P5] Pin Z A B C D E F 22 GND Reserved Reserved Reserved Reserved Reserved GND 21 GND Reserved Reserved Reserved Reserved Reserved GND 20 GND Reserved Reserved Reserved Reserved Reserved GND 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved Reserved Reserved GND 17 GND Reserved Reserved Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved Reserved Reserved GND 15 G
IDE Add-on Card: [0–P3] Pin Z A B C D E F 25 GND +12V GND +5V NC GND GND 24 GND +12V GND +5V NC GND GND 23 GND +12V GND +5V NC GND GND 22 GND PPWRGD PIRQ GND 21 GND PDACT# AP3B18 PCS3# PCS1# PPDIAG GND 20 GND PDD15 PDD14 PDD13 PDD12 AP3E17 19 GND PDD11 PDD10 PDD9 PDD8 DDAK0# GND 18 GND PDA0 PDA1 NC PDA2 DDRQ0 17 GND PDD7 PDD6 PDD5 PDD4 DIOW0# GND 16 GND PDD3 PDD2 PDD1 PDD0 DIOR0# 15 GND DR0# MSEN0 MTR0# 11 GND DR1# DSKCHG#
Jumper Settings Shelf Enumeration Bus Signals [JP1] - (default: 1-2 shorted) Column 1 Column 2 Column 3 NC SGA0 GND NC SGA1 GND NC SGA2 GND NC SGA3 GND NC SGA4 GND V(I/O) Setting Jumper [J4 - J6] - (default: J4-J5 shorted) Backplanes Pin Signal J4 +5V J5 V(I/O) J6 +3.
3.2 cBP-6405R (64-bit/66MHz) The backplane for the cPCIS-6400 Series 6U 64-bit, 5-slot chassis is the cBP-6405R, a 6U 64-bit, 5-slot, H.110 CompactPCI backplane with rear I/O. Features X Standard CompactPCI 3U height for 6U cPCI cards X Supports 80mm rear I/O for each slot X Suitable for one single/dual-slot system module and four expansion cards X Supports PICMG 2.5 H.110 CT Bus X PICMG 2.
Mechanical Drawing Figure 3-3: cBP-6405R Backplane Front View Figure 3-4: cBP-6405R Backplane Rear View Backplanes 35
Connector Pin Assignments ATX Power Connector [CN1, CN3] Pin Signal Pin Signal 1 2 +3.3V 11 +3.3V +3.3V 12 -12V 3 GND 13 GND 4 +5V 14 PS_ON_L 5 GND 15 GND 6 +5V 16 GND 7 GND 17 GND 8 PWRGOOD 18 -5V 9 STB5V 19 +5V 10 +12V 20 +5V Power LED Connector [JP2] 1 2 7 8 Pin Signal Pin Signal 1 +12V 2 GND 3 -12V 4 GND 5 +3.
H.
System Slot: [1–P1] Pin Z A B C D 25 24 GND +5V REQ64# ENUM# +3.3V GND AD[1] +5V V(I/O) AD[0] 23 GND +3.3V AD[4] AD[3] +5V AD[2] GND 22 GND AD[7] GND +3.3V AD[6] AD[5] GND 21 GND +3.3V AD[9] AD[8] M66EN C/BE[0]# GND 20 GND AD[12] GND V(I/O) AD[11] 19 GND +3.3V AD[15] AD[14] GND 18 GND SERR# GND +3.3V PAR 17 GND +3.3V IPMB_SCL IPMB_SDA GND PERR# GND 16 GND DEVSEL# GND V(I/O) STOP# LOCK# GND 15 GND +3.
System Slot: [1–P2] Pin Z A B C D E F 22 GND GA4 GA3 GA2 GA1 GA0 GND 21 GND CLK6 GND Reserved Reserved Reserved GND 20 GND CLK5 GND Reserved GND Reserved GND 19 GND GND GND SMDATA SMCLK ALERT# GND 18 GND Reserved Reserved Reserved GND Reserved GND 17 GND Reserved GND PRST# REQ6# GNT6# GND 16 GND Reserved Reserved DEG# GND Reserved GND 15 GND Reserved GND FAL# REQ5# GNT5# GND 14 GND AD[35] AD[34] AD[33] GND AD[32] GND 13 GND AD
System Slot: [1–P3] Pin Z A B C D E F 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved Reserved Reserved GND 17 GND Reserved Reserved Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved Reserved Reserved GND 15 GND Reserved Reserved Reserved Reserved Reserved GND 14 GND Reserved Reserved Reserved Reserved Reserved GND 13 GND Reserved Reserved Reserved Reserved Reserved GND 12 GND Reserved
System Slot: [1–P4] Pin Z A B C D E F 25 GND Reserved Reserved Reserved Reserved Reserved GND 24 GND Reserved Reserved Reserved Reserved Reserved GND 23 GND Reserved Reserved Reserved Reserved Reserved GND 22 GND Reserved Reserved Reserved Reserved Reserved GND 21 GND Reserved Reserved Reserved Reserved Reserved GND 20 GND Reserved Reserved Reserved Reserved Reserved GND 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved
System Slot: [1–P5] Pin Z A B C D E F 22 GND Reserved Reserved Reserved Reserved Reserved GND 21 GND Reserved Reserved Reserved Reserved Reserved GND 20 GND Reserved Reserved Reserved Reserved Reserved GND 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved Reserved Reserved GND 17 GND Reserved Reserved Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved Reserved Reserved GND 15 GND Reserved
Peripheral Slot: [2–P1] - [5–P1] Pin Z A B C D 25 24 GND +5V REQ64# ENUM# +3.3V GND AD[1] +5V V(I/O) AD[0] 23 GND +3.3V AD[4] AD[3] +5V AD[2] GND 22 GND AD[7] GND +3.3V AD[6] AD[5] GND 21 GND +3.3V AD[9] AD[8] M66EN C/BE[0]# GND 20 GND AD[12] GND V(I/O) AD[11] 19 GND +3.3V AD[15] AD[14] GND 18 GND SERR# GND +3.3V PAR 17 GND +3.3V IPMB_SCL IPMB_SDA GND PERR# GND 16 GND DEVSEL# GND V(I/O) STOP# LOCK# GND 15 GND +3.
Peripheral Slot: [2–P2] - [5–P2] Pin Z A B C D E F 22 GND GA4 GA3 GA2 21 GND Reserved GND Reserved GA1 GA0 GND Reserved Reserved 20 GND Reserved GND Reserved GND GND Reserved GND 19 GND GND GND Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved GND Reserved GND 17 GND Reserved GND Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved GND Reserved GND 15 GND Reserved GND Reserved Reserved Reserved GND 14 GND AD
Peripheral Slot: [2–P3] - [5–P3] Pin Z A B C D E F 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved Reserved Reserved GND 17 GND Reserved Reserved Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved Reserved Reserved GND 15 GND Reserved Reserved Reserved Reserved Reserved GND 14 GND Reserved Reserved Reserved Reserved Reserved GND 13 GND Reserved Reserved Reserved Reserved Reserved GND 12 G
Peripheral Slot: [2–P4] - [5–P4] Pin Z A B C D E F 25 GND SGA4 SGA3 SGA2 SGA1 SGA0 GND 24 GND GA4 GA3 GA2 GA1 GA0 GND 23 GND +12V Reserved CT_EN# -12V CT_MC GND 22 GND PFS0# 21 GND -SELVbat PFS1# 20 GND No Pin No Pin 19 GND No Pin No Pin No Pin No Pin No Pin GND 18 GND VRG No Pin No Pin No Pin VRG Rtn GND 17 GND No Pin No Pin No Pin No Pin No Pin GND 16 GND No Pin No Pin No Pin No Pin No Pin GND 15 GND -Vbat No Pin No Pin No Pin
Peripheral Slot: [2–P5] - [5–P5] Pin Z A B C D E F 22 GND Reserved Reserved Reserved Reserved Reserved GND 21 GND Reserved Reserved Reserved Reserved Reserved GND 20 GND Reserved Reserved Reserved Reserved Reserved GND 19 GND Reserved Reserved Reserved Reserved Reserved GND 18 GND Reserved Reserved Reserved Reserved Reserved GND 17 GND Reserved Reserved Reserved Reserved Reserved GND 16 GND Reserved Reserved Reserved Reserved Reserved GND 15 G
Jumper Settings Shelf Enumeration Bus Signals [JP1] - (default: 1-2 shorted) Column 1 Column 2 Column 3 NC SGA0 GND NC SGA1 GND NC SGA2 GND NC SGA3 GND NC SGA4 GND PCI 33/66MHz Select [JP5] Pin Signal 1 M66EN 2 GND Settings: shorted 33MHz, open 66MHz – default: open V(I/O) Setting Jumper [J4 - J6] - (default: J4-J5 shorted) Pin 48 Signal J4 +5V J5 V(I/O) J6 +3.
3.3 cBP-3063 CompactPCI Power Backplane The power backplane for the cPCIS-6400U 5-slot chassis is the cBP-3063. Specifications X PICMG 2.11 3U CompactPCI 47-pin Power Backplane X Dimension: 120.92 x 128.7 (mm, W x H) X Power Module Sockets: three X DC output (ATX connector): three X Cascading Current Sharing X Cascading Voltage Sense: Dedicated voltage sense connector X PICMG 2.
Mechanical Drawing Figure 3-5: cBP-3063 Power Backplane Front View Figure 3-6: cBP-3063 Power Backplane Rear View 50 Backplanes
Connector Pin Assignments CompactPCI 47-Pin PSU Connector: Power 1-3 [CN1-CN3] Pin Signal Pin Signal 47 ACL/-DC IN 31 GA2 46 ACN/+DC IN 30 V1 SENSE 45 CGND 29 V1ADJ 44 V3 SHARE 28 GA1 43 IPMB_PWR 27 EN# 42 +FAL# 26 RESERVED 41 V2 SHARE 25 GA0 40 IPMB_SDA 24 RTN 39 INH# 23 RESERVED 38 DEG# 22 RTN 37 IPMB_SCL 21 V4 36 V3 SENSE 20 V3 35 V1 SHARE 19 RTN 34 S RTN 13-18 V2 33 V2 SENSE 5-12 RTN 32 V2ADJ 1-4 V1 AC-Inlet Connector [CN4] 1 Backplane
IPMB Connector [CN5] Pin Signal 1 CLK 2 GND 3 DATA V(I/O) ALERT# Power Sense Connector [CN6, CN7] 1 Pin Signal 1 Ground 2 +3.3V 3 -12V 4 +12V 5 +5V Current Share Connector [CN8, CN9] 1 52 Pin Signal 1 Ground 2 +3.
DC Power Out [CN10, CN11, C12]) Pin Signal Pin Signal 1 2 +3.3V 11 +3.3V +3.
DEG#/FAL# Connector [J5] Pin Signal 1 DEG#1 2 FAL#1 3 RSV23A 4 RSV26A 5 DEG#2 6 FAL#2 7 RSV23B 8 RSV26B 1 12 9 DEG#3 10 FAL#3 11 RSV23C 12 RSV26C INH# Connector [J5] 54 Pin Signal 1 INH# 2 GND Backplanes
4 Cooling System The cPCIS-6400U/X Series subsystems are equipped with several fans to provide cooling for the system board, peripheral cards and power supply units. There is one front-access intake fan at the right side of the chassis with a replaceable air filter. Two small exhaust fans are at the top rear of the chassis, and one large fan provides exhaust at the left rear for the power supply units. There is a four-fan module on the left side panel of the chassis for additional exhaust.
4.1 System Alarm Board X Supports fault alarm for up to 8 fans. If any fan faults, the Fan LED will flash and an audible alarm will sound X Can detect temperature at two different locations. X Trigger temperature for each sensor can be set independently (50°C, 60°C, 70°C - default 50 °C).
4.2 Fan Alarm The embedded alarm board monitors temperature & fan status. Should a fan become disabled, the Fan LED will light up and an audible warning will be heard. To disable the audible warning, press the Alarm Reset button. The Fan LED will continue to flash until the faulty fan is replaced. Figure 4-2: Alarm LEDs and reset button 4.3 Fan Removal and Replacement Procedure (cPCIS-6400U only) To remove and replace a faulty fan module, follow the procedures below.
Figure 4-3: Remove the front-access intake fan module Rear Exhaust Fans (small) 1. Loosen the screws attaching the rear exhaust fan module (small) at the top rear of the chassis. 2. Pull the fan module out, disconnect the power cable, and replace with a functional fan module. 3. Reverse steps 1-2 to replace the fan module.
Figure 4-4: Remove the rear exhaust fan module (small) Rear Exhaust Fan (PSU) 1. Loosen the screws attaching the rear exhaust fan module (PSU) at the right rear of the chassis as shown below.
2. Pull the fan module out, disconnect the power cable, and replace with a functional fan module. Figure 4-6: Disconnect the rear exhaust fan module (PSU) power cable 3. Reverse steps 1-2 to replace the fan module. Left-Side Exhaust Fan 1. Remove the screws attaching the left-side exhaust fan module as shown below.
2. Lift the fan module out of the chassis from the bottom edge, disconnect the power cables, and replace with a functional fan module. Figure 4-8: Remove the left exhaust fan module and disconnect the power cables 3. Reverse steps 1-2 to replace the fan module. For replacement fan modules, please contact your ADLINK distributor. 4.4 Air Filter Replacement (cPCIS-6400U only) To ensure proper performance of the system, the air filter should be cleaned or replaced as necessary.
Air Filter Removal and Replacement Procedure 1. Remove the front-access intake fan module as shown in Figure 4.3 above. 2. Lay the fan module on its side, remove the four screws securing the filter cover, and lift the cover to expose the filter element. Figure 4-9: Air filter removal and replacement 3. Clean the existing filter or replace it with the one provided. 4. Place the filter back in position, replace the filter cover and screws, and reinstall the filter module into the chassis.
4.5 Temperature Alarm When the subsystem’s internal temperature exceeds 50°C, the TEMP LED will flash and an audible warning will be heard (see Figure 5.2 above for LED location). To reset the alarm and disable the audible warning, press the Alarm Reset button. In order to protect the system from damage resulting from overheating, it should be shut down immediately. Inspect the operating environment for causes of the overheating condition.
SUNON KD1209PFV1 (rear PSU exhaust fan) Z Dimensions: 92 x 92 x 25mm Z Weight: 123 g Z Type: 12V DC brush-less, with ball bearing motor Z Rated voltage: 12V @ 0.23A Z Rated power: 2.8 W/each Z Fan speed: 3600RPM Z Maximum Air flow: 51 CFM/each (when zero static pressure) Z Noise: 37 dBA/each SUNON KD1204PFV1 (left side fan module fans x4) 64 Z Dimensions: 40 x 40 x 10mm Z Weight: 16 g Z Type: 12V DC brush-less, with ball bearing motor Z Rated voltage: 12V @ 0.
5 Power Supply Unit The power supply options for the cPCIS-6400 Series are as follows: The cPCIS-6400U Series is equipped with ADLINK’s cPSH325/AC CompactPCI power module and the cPCIS-6400X Series is equipped with the APS940XA ATX power supply. 5.1 cPCIS-6400U: cPS-H325/AC Features X PICMG 2.
Input Characteristics X Input Voltage: Typ. 90 - 264 VAC X Power Factor Correction: Meets Harmonic Correction IEC1000-3-2. Power Factor typ. 0.95-0.97 X Input Connector: Positronic 47-pin PCIH47M400A1 X Input Frequency: 47-63Hz X Inrush Current: Less than 30A @ 230VAC X Input Current: 2.8A @115VAC / 1.
Properties Remarks 1: OVP built-in 2: Adjustable 3: Remote sensing 4: 3rd-wire Load Sharing 5: Droop Current Sharing 6: Installed with Or-ing diode 7: Magnetic Amplifier 8: Installed with Post-regulator 9: Common Choke Peak load sustainable for less than 60sec. with duty cycle <10%. Max. load is the continuous operating load of each rail. Max. load of each rail cannot be drawn from all outputs at the same time. X Over Load Protection: Fully protected against output overload or short circuit.
5.2 cPCIS-6400X: APS940XA ATX 400W Features X Active PFC (full range) X 12V Max. Current : 30A X Noise & Thermal Control Specifications X Operating Temperature Range: -10°C – 40°C X Cooling: one 80mm DC fan X Active Power Factor Correction meets IEC-1000-3-2 CLASS D X Dimensions: 140.00x150.00x86.00 (mm) X Hold Up Time: 16 ms minimum at full load & normal input voltage X Dielectric Withstand: input/output 1500 VAC for 1 sec. input to frame ground 1500 VAC for 1 sec.
Output Characteristics Output Current(A) Regulation Output Output Voltage MIN. MAX. PEAK LOAD LINE Ripple& Noise Max[P-P] 5V 3 35 – ± 5% ± 1% 50mV 12V 2 30 – +7 – -5% ± 1% 120mV -5V 0 0.8 – ± 5% ± 1% 150mV -12V 0 1.0 – ± 5% ± 1% 150mV 3.3V 1 25 – ± 5% ± 1% 50mV +5VSB 0.1 2 – ± 5% ± 1% 50mV Note: The output current of 5V & 3.3V must not exceed 45A.
70 Power Supply Unit
Important Safety Instructions Please read and follow all instructions marked on the product and in the documentation before operating the system. Retain all safety and operating instructions for future use. X Please read these safety instructions carefully. X Please keep this User’s Manual for future reference. X The equipment should be operated in an ambient temperature between 0 and 40°C for the cPCIS-6400X and 50°C for the cPCIS-6400U.
X Openings in the case are provided for ventilation. Do not block or cover these openings. Make sure there is adequate space around the system for ventilation when setting up the work area. Never insert objects of any kind into the ventilation openings. X To avoid electrical shock, always unplug all power and modem cables from the wall outlets before removing covers. X Lithium Battery provided (real time clock battery) “CAUTION - Risk of explosion if battery is replaced by an incorrect type.
Warranty Policy Thank you for choosing ADLINK. To understand your rights and enjoy all the after-sales services we offer, please read the following carefully. 1. Before using ADLINK’s products please read the user manual and follow the instructions exactly. When sending in damaged products for repair, please attach an RMA application form which can be downloaded from: http:// rma.adlinktech.com/policy/. 2.
3. Our repair service is not covered by ADLINK's guarantee in the following situations: X Damage caused by not following instructions in the User's Manual. X Damage caused by carelessness on the user's part during product transportation. X Damage caused by fire, earthquakes, floods, lightening, pollution, other acts of God, and/or incorrect usage of voltage transformers. X Damage caused by unsuitable storage environments (i.e. high temperatures, high humidity, or volatile chemicals).