Adept Peripherals Connection Guide Common connections to SmartController CX and SmartVision EX Ethernet 1394b SmartVision EX 1394a 10 1 to I/O card SmartController CX Hirose *S/N 3562-XXXXX* SmartServo OK HPE LAN SF ES HD 1 2 3 1.1 SW1 1 2 3 4 1.2 IEEE-1394 2.1 Device Net 2.
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Introduction Overview Adept offers a variety of peripherals and cables to make the process of installing a robot system easier. This manual addresses the tasks of: • Adding an encoder • Adding a camera • Connecting digital I/O to a SmartVision EX The Adept Peripherals Connections fold-out sheet (P/N: 09672-010) shows connections for adding an encoder, three different types of Basler cameras, and for using an I/O card in the SmartVision EX.
Introduction Camera Connection Components Off-the-shelf cables and connectors that are readily available, such as Ethernet and IEEE 1394 cables, are not listed.
Document Layout 1.2 Document Layout • This manual supplements the two-sided, 11 x 17 in. fold-out Adept Peripherals Connections sheet, P/N 09672-010. • Chapter 2 of this manual consists of the same content as the Adept Peripherals Connections sheet, in standard Adept manual format. • Chapter 3 provides details to support Chapter 2. • Chapter 4 provides pinouts for cables and ports used for connecting Adept peripherals. 1.
Introduction 1.5 Related Manuals This manual covers the connection of Adept Peripherals. There are additional manuals that cover installation and use of the Adept SmartController and Adept SmartVision EX. The following manuals (available on the Adept Document Library CD-ROM provided with each system) provide information on advanced configuration and system specifications. Table 1-1. Related Manuals Manual Title 1.
2 Connections This section repeats the contents of the 11 x 17 in. fold-out sheet, P/N: 09672-010. 2.1 Connecting an Encoder Components Used: Option: • Belt Encoder (0.5 meter cable) • • Belt Encoder Mounting Bracket Connects to: • Belt Encoder Cable with Y-Adapter, DB15 to M12 Female, 3 meter • M12 Extension Cable (M - F), 5 meter Adept SmartController CX SmartController CX Encoder (09439-000) *S/N 3562-XXXXX* SmartServo OK HPE LAN SF ES HD 1 2 3 1.1 SW1 1 2 3 4 1.
Connections 2.2 Connecting a Basler 1394a Camera Components Used: Options: • Basler 1394a camera • • 1394a cable DB50 - DB50 Extension Cable (M - F), 5 meter • RJ45 10-pin - unterminated cable, 10 meter • Terminal Block Connects to: • Adept SmartController CX • Adept SmartVision EX (1394a PCIe board) • 16- 20 AWG wire, 0.3 meter • DB50 - DB50 Cable (M - F), 2 meter SmartController CX SmartVision EX *S/N 3562-XXXXX* SmartServo OK HPE LAN SF ES HD 1 2 3 1.1 SW1 1 2 3 4 1.
Connecting a Basler 1394b Camera 2.3 Connecting a Basler 1394b Camera Components Used: Options: • Basler 1394b camera • • 1394b cable DB50 - DB50 Extension Cable (M - F), 5 meter • Hirose - unterminated cable, 10 meter • Terminal Block Connects to: • Adept SmartController CX • Adept SmartVision EX (1394b PCIe board) • 16 - 20 AWG wire, 0.3 meter • DB50 - DB50 Cable (M - F), 2 meter SmartController CX SmartVision EX *S/N 3562-XXXXX* SmartServo OK HPE LAN SF ES HD 1 2 3 1.
Connections 2.4 Connecting a Basler GigE Camera Components Used: Options: • Basler GigE camera • DB50 - DB50 Extension Cable (M - F), 5 m • Ethernet cable • Terminal Block • Hirose - unterminated cable, 10 meter Connects to: • Adept SmartController CX • Adept SmartVision EX (GigE PCIe board) SmartController CX • 16 - 20 AWG wire, 0.3 meter • DB50 - DB50 Cable (M - F), 2 meter SmartVision EX *S/N 3562-XXXXX* SmartServo OK HPE LAN SF ES HD 1 2 3 1.1 SW1 1 2 3 4 1.
Connecting Digital I/O 2.5 Connecting Digital I/O Components Used: Options: • • Terminal Block • DB50 - DB50 Extension Cable (M - F), 5 meter DB50 - HPDB50 Cable, 2 meter (supplied with the I/O board) Connects to: • Adept SmartVision EX (I/O PCIe board) SmartVision EX HPDB50 m (SCSI-2) DB50-HPDB50 2 m Cable (09448-020) DB50 f DB50 m Optional DB50-DB50 5 m Extension (09447-050) DB50 f Terminal Block (09438-000) 1.
Peripheral Connection Details 3 The fold-out sheet assumes the simplest installation for the items covered: one encoder only, use of the first available signal for connections to the terminal block, etc. This section elaborates a bit, to cover the next level of complexity that you might encounter if your installation is a bit more complicated. 3.1 Encoders Y-Adapter Cable The Y-Adapter Cable can connect to two encoders. One SmartController CX can process two belt encoders through the Belt Encoder jack.
Peripheral Connection Details SmartController CX Connections The terminals you use on the terminal block will determine where the SmartController will find the corresponding signals. For cameras, these are latch or strobe signals. These are covered in the next section. The Input Return for the Input Signal you use needs to be wired back to Ground on the terminal block. If, for instance, you used Input Signal 1001, then you need to wire Input Return 1001 to Ground. 16 - 20 AWG wire is recommended.
Cameras 1394b Each 1394b expansion card has three ports. The total capacity of each card is 800 Mbit/s, which is divided between the number of cameras using that card. The fastest throughput per camera is obtained with one camera per card, yielding the full 800 Mbit/s for that camera. Two cameras on one card can operate at 400 Mbit/s each, and so on. Adding a second 1394b card adds another 800 Mbit/s of bandwidth, which will be divided between the cameras connected to that card.
Peripheral Connection Details 3.3 SmartVision EX I/O Card This manual is written assuming you will use a terminal block with the SmartVision EX I/O card. It is also possible to use an HPDB50 cable with flying leads to access the I/O card, but Adept recommends use of a terminal block for these connections.
Pinouts 4 This chapter shows pinouts for cables and ports used for connecting Adept peripherals. 4.1 Hirose 12-pin Cable The Hirose cable is used to provide power for Basler GigE cameras, and to carry latch and strobe signals for Basler GigE and 1394b cameras. Table 4-1.
Pinouts 4.2 RJ45 10-pin Cable The Basler 1394a camera uses an RJ45 10-pin cable to carry latch and strobe signals. NOTE: The wire colors in the following table are for the Adept RJ45 cable only. RJ45 cables purchased from other sources may have different wire colors. Table 4-2.
XDIO Connector The connector also provides 24 V pins for powering customer equipment. There are four 24 V pins and four ground pins, which are limited to a total of 1 A of current. The source of the 24 V is the XDC connector on the front of the SmartController. Table 4-3.
Pinouts 4.4 PCIe I/O Card Connections The I/O card on the SmartVision EX has a single port: a 50-pin, half-pitch D-Sub female (HPDB50). There are 16 inputs and 16 outputs. The signals are numbered 1001 through 1016 for the inputs and 1 through 16 for the outputs. Table 4-4.
PCIe I/O Card Connections Optional I/O Products These optional products are also available for use with digital I/O: • Terminal Block, with terminals for user wiring. Connects to the PCIe connector on the I/O card in the SmartVision EX or the XDIO port on the SmartController CX. (09438-000) This manual and the corresponding fold-out sheet assume you will be using a terminal block.
Pinouts In the following figure, Example 1 shows inputs 1001 to 1003 with a negative common, Example 2 shows inputs 1004 to 1006 with a positive common, and Example 3 shows inputs 1007 and 1008 with independent power supplies (no common). NOTE: These are examples. Either method can be used on any channel.
PCIe I/O Card Connections Typical Input Wiring Example User-Supplied Equipment Adept-Supplied Equipment Wiring Terminal Block (equivalent circuit) Input 1010 Input 1011 Input Bank Input 1012 24 Part Present Sensor 23 Feeder Empty Sensor 22 Part Jammed Sensor 21 Sealant Ready Sensor 49 Input 1013 48 Input 1014 47 Input 1015 Bank configured for Sinking (NPN) Inputs 50-Pin Input Connector - I/O Card Input 1009 Note: all Input signals can be used for either sinking or sourcing configura
Pinouts Output Signals The sixteen digital outputs (1 - 16) share a common, low side (sinking) driver IC. The driver is designed to supply any kind of load with one side connected to 10 to 30 VDC. The driver does not include short-circuit protection and the user must take care to prevent shorts. An overload may damage the driver circuit. Internal “fly-wheel” diodes are included for driving inductive loads. The VDD power pin must be connected when driving inductive loads.
P/N: 09672-000, Rev A 5960 Inglewood Drive Pleasanton, CA 94588 925·245·3400
