Operating Instructions Sartorius Combics 3 Models CAISL3 | CAIS3 Indicators 98648-018-29
Contents Contents ............................................................................................ 2 Notes on Using this Manual ........................................................... 3 Symbols and Signs ............................................................................ 3 Warning and Safety Instructions ................................................... 4 Safety ................................................................................................. 4 Installation ......
Notes on Using this Manual t t t t Please read this entire manual carefully and completely before using the device. Read the safety precautions carefully. This manual is part of the product. Keep it in a safe and easily accessible location. If the manual should be lost or misplaced, please contact Sartorius for a replacement or download the latest manual from our website: www.sartorius.com Symbols and Signs The following symbols are used in this manual: � symbol for various types of dangers.
Warnings and Safety Instructions Safety Combics indicators comply with the European Council Directives as well as international regulations and standards for electrical equipment, electromagnetic compatibility, and the stipulated safety requirements. Improper use or handling can, however, result in damage and/or injury. t Read these operating instructions carefully before use. This will prevent damage to the equipment. ! Do not use this device in hazardous areas.
Device Description Description Combics 3: – – – – – – – Is robust and durable, thanks to its stainless steel housing. Is easy to clean and disinfect. Is easy to operate, thanks to the following features: Large, backlit, fully graphical dot-matrix display Large keys with positive click action Alphanumeric character entry Plain-text user guidance – Can be operated independently of the weighing platform location. – Has a range of interfaces for flexible use.
General View of the Equipment Display and keypad 1 2 18 17 16 1 2 3 4 5 6 7 15 8 14 13 12 3 4 5 6 7 8 9 11 10 Rear view: Model type CAISL 9 10 11 12 13 14 15 16 17 18 19 19 27 20 26 25 24 PS2 23 21 22 20 21 22 Rear view: Model type CAIS 19 27 23 20 25 25 26 26 24 23 28 22 6 24 27 28 Display and Keypad Alphanumeric keypad LEDs (for checkweighing and classification) Toggle key for alphabetic input Configuration: Access to the product data memory Delete key Configuration: Access to
Installation When an indicator is ordered with special equipment, the desired options come pre-installed from the factory. Storage and Shipping Conditions 3 Unpacked devices can lose their precision if subject to extreme vibrations. Excessive vibrations may compromise the safety of the equipment. – – Do not expose the equipment to unnecessarily extreme temperatures, moisture, shocks, blows or vibration. Permissible storage temperature: –10 ...
Getting Started Steps 1.) Connect weighing platform to the indicator. 2.) Configure the analog/digital converter (ADC): see chapter “Configuring Weighing Platforms, section “Setting Parameters for ADC Configuration." 3.) Carry out a calibration/adjustment: Adjustment/Calibration, see chapter “Configuring Weighing Platforms", section “Eternal Calibration/Adjustment" and linearization, see chapter “Configuring Weighing Platforms", section “External Linearization". 4.) Connect peripheral devices, e .g.
Getting Started Attaching the Cable Entry Please use extreme caution when performing any work on the equipment that affects this cable gland. You must use a torque wrench. The torque for this cable gland is 5 Nm. 3 1 5 4 t Remove the protective cap from the bore hole on the indicator. t Insert the included cable gland through the bore hole and secure from the inside using the locknut (1). t Insert the cable through the cable gland until the shielding (2) comes into contact with the clamps (3).
Getting Started Interface Pin Assignments COM1, COM2 and PS2 with Options PS2 COM1 COM2 Digital PCB CAIS3 (IP69K) COM1, COM2 and PS2 terminal assignments (applies to all PCBs) A8 Weighing platform Interface 2 LED + Display Keys 1 2 3 4 5 6 7 8 9 10 LOAD_PRINTER RESET_OUT GND GND 5V_OUT 5V switched GND GND Schirm LINE_OUT 11 12 13 14 15 16 17 18 19 20 Clear to Send (CTS) Data Terminal Ready (DTR) Data Input (RXD) Data Output (TXD) GND Universal In Control Output: “lighter" Control Output: “equal" Con
Getting Started PS2 COM1 COM2 A62/72 Weighing platform Interface 1 Interface PCB for RS-232/RS-485 for IS platforms (option A62/A72) A62/A72 terminal assignments 1 CTS 11 TxD/RxD+ 2 DTR 12 TxD/RxD- 3 RxD 13 LINE_OUT 4 TxD 14 LINE_OUT 5 GND 15 GND 6 Calibration Lock 16 GND Keypad LED + Display LED + Display Keys Interface Pin Assignment Chart COM1 Model type CAISL (IP44 protection) COM1 female connectors: 25-pin D-Submini female connector (DB25S) with screw lock hardware for cable glan
Getting Started Connecting a PC via Interface COM1 Use the following cables to connect a PC to the indicator in accordance with the RS-232C/V24 standard (max. cable length 15 m): Model type CAISL: connecting cable 7357312 Model type CAIS: connecting cable YCC02-D09F6 RS232 Pin Assignment Pin assignments for the cable from the indicator to an RS-232 PC interface (COM1).
Getting Started Interface Pin Assignment Chart COM2 Model type CAISL (IP-44 protection) 5 1 9 6 COM2 female connectors: 9-pin D-Submini female connector (DB9S) with screw lock hardware for cable gland Recommended interface connector: 9-pin D-Submini (DB9) with shielded cable clamp assembly and shield plate and fastening screws (Amp type 164868-1) Pin assignment: Pin 1 +5 V out Pin 2 Data output (TxD) Pin 3 Data input (RxD) Pin 4 Clear to Send (CTS) Pin 5 Internal ground (GND) Pin 6 Reset Pin 7 Not assig
Getting Started Connecting a PC via Interface COM2 Use the following cables to connect a PC to the indicator in accordance with the RS-232C/V24 standard (max. cable length 15 m): Model type CAISL: connecting cable 7357312 Model type CAIS: connecting cable YCC02-D9F6 RS232 Pin Assignment Pin assignments for the cable from the indicator to an RS-232 PC interface (COM2).
Getting Started Interface Pin Assignment Chart PS2 6 4 2 5 3 1 Model type CAISL (IP-44 protection) PS2 female connector: 6-pin miniature socket PS2 (Mini-DIN) Recommended interface connector: 6-pin miniature socket PS2 with integrated shielded cable clamp assembly Pin Assignments: Pin 1 Keyboard data (data interface cable) Pin 2 Not assigned Pin 3 Internal ground (GND) Pin 4 +5 V switched Pin 5 Keyboard clock Pin 6 Not assigned Connecting a Barcode Scanner via the PS2 Interface Accessory YBR02CISL t D
Getting Started Closing the Combics Indicator t Re-attach the front panel and secure it with 1 Nm the ten cap nuts. Connecting the Device to AC Power The indicator is powered through the pre-installed power cord. The power supply is integrated into the indicator. The device can be operated with a supply voltage of 100 to 240 V. 3 The power connection must be made in accordance with the regulations applicable in your country.
Configuring Weighing Platforms Service Mode Purpose The Service mode enables access to additional menu items in the Setup menu which are not displayed when the Service mode is not active. The most important calibration and adjustment work for the indicator and for the connected weighing platform can be carried out in the Service menu, e.g. ADC configuration. When the Service mode is active, an “S” is shown in the top right-hand corner of the display.
Configuring Weighing Platforms Overview of the Setup Menu in Service Mode o = Factory setting x = User-defined setting Service password entry Setup Application parameters, please refer to the “Basic Application Programs” manual Fn key “Setup Overview (Parameters)" Device parameters Info, see the “Setup Overview (Parameters)" section Language, see the “Setup Overview (Parameters)" section Setup access with service password Device parameters WP1 RS-232 1) RS-485 1) Internal SBI standard SBI verifiabl
Configuring Weighing Platforms Device Parameters WP1 Internal Calibration/Adjustment unit Grams /g Kilograms /kg Tons /t o Pounds /lb Menu items “Adapt filter" - “Factory settings: only bal.
Configuring Weighing Platforms Setup Menu for A/D Converter Configuration Setup access in Service mode WP1 - Internal ADC configuration Standard configuration Ranges Available units Save parameters o Verifiable configuration Accuracy class Ranges Scale interval d Max. cap. Multi-interval mode Scale interval d Range 1 Range 2 Range 3 Max. cap. Multiple-range mode Scale interval d Range 1 Range 2 Range 3 Max. cap. User-definable /o Grams /g Kilograms /kg Carats /ct ...
Configuring Weighing Platforms Analog/Digital Converter (ADC) Purpose Adjust the parameters of the analog/digital converter to the connected load cell or weighing platform. After ADC configuration, the ADC in connection with the load sensor is defined as a scale. 3 – – – – Once the ADC configuration has been locked, the indicator can no longer be used to influence weighing results. The scope of functions available in the weighing instrument is defined by the A/D converter.
Configuring Weighing Platforms Scale interval d Scale interval d indicates the resolution of the weighing instrument. The scale interval d can be entered only in increments of 1, 2, 5, 10, 20, etc. When using verifiable or verified weighing platforms, the scale interval d is the same as the verification scale interval e. Verification scale interval e The verification scale interval e indicates the resolution of the weighing instrument in legal metrology.
Configuring Weighing Platforms Analog/Digital Converter (ADC) Configuration The weighing platform must already be connected. Open the menu access switch The menu access switch is located on the back of the indicator right next to the weighing platform connection. t Remove the cap. t Slide the switch to the left (= “open" position). Activating the Service Mode t See “Service Mode" on page 17. Configuration t Select weighing platform “WP 1.
Configuring Weighing Platforms The default values displayed depend on the data record loaded and might have to be changed. In the example shown here, the A/D configuration is set with a “Verifiable” data record in single-range mode. Single-range mode t Select the individual input fields using the “Q" or “q" soft key. t For numeric input: use the 0 ... 9 and . keys and the key (decimal point). Make t t y t 0.00 2 – – corrections using . Confirm using the “l" soft key.
Configuring Weighing Platforms Multi-interval mode – – t t y t The illustration shows an example of the input menu opened for multi-interval mode range configuration. This example shows the parameters for a scale in “Verifiable” configuration, with 2 weighing ranges and a maximum capacity of 6.000 kg. Range 1: 0…3.000 kg with e1 = 0.001 kg Range 2: 3.002…6.000 kg with e2 = 0.002 kg Enter the verification scale interval for Range 1 in the “E" input field.
Configuring Weighing Platforms t To save the configuration, use the “Q" soft key to select “Yes" and confirm using the “l" soft key. y The message “Function activated" appears briefly. The program then returns automatically to the regular weighing mode. To not save the configuration: t Press the “o" soft key to exit the menu. y The program returns to the next higher menu level. To not save data: Press the “o" soft key. The program returns to the WP1:Internal.
Configuring Weighing Platforms Entering Geographical Data for Use in Legal Metrology – – – – – h Purpose Entering geographical data allows the external adjustment of weighing equipment at a place (e.g. at the manufacturer or vendor's place of business) that is not the same as the place of installation. If the weighing equipment is adjusted at the place of installation, it is not necessary to enter geographical data.
Configuring Weighing Platforms Procedure t Remove the cap. t Slide the menu access switch to the left (= “open" position). t t t y If the device is part of a verified weighing facility, this will only be possible if the verification seal is broken. The weighing equipment must then be verified again. Activate the Service mode, see “Service Mode." Select weighing platform “WP 1" in the “Device Parameters" menu item.
Configuring Weighing Platforms Entering Gravity t Use the “Q" or “q" soft key to select the corresponding input field. t Enter gravity in m/s2 via the keypad and confirm using the “l" soft key. Permissible value range: 9.700000 d < gravity 2 d < 9.900000 In the example shown here, the value for gravity has been changed. The new value, 9.810000 m/s2 applies to the setting “Germany (Zone D).” t Press the “o" soft key to exit the Input menu. t Use the “Q" soft key to select the “Save parameters" menu item.
Configuring Weighing Platforms t Press J to start an external adjustment. y The display “C.EXT.D" appears briefly. In the example, the altitude and latitude of the installation location are being entered. C.EXT.D C.EXT.DEF. y The display “Altitud" appears briefly. Altitud C.EXT.DEF. y The altitude at the place of installation is displayed in meters above sea level - here, the altitude for “Germany (Zone D).” t Press J to confirm the displayed value or press to cancel the adjustment.
Configuring Weighing Platforms If gravity is being entered instead of altitude and latitude, then “Gravity" is displayed for a brief time after “CAL." The entered value appears in m/s2, here for the “Germany (Zone D)" setting. t Press J to confirm the displayed value or press to cancel the adjustment. y You are prompted to place the required weight on the platform (e.g.: 5.0 kg).
Configuring Weighing Platforms Entering Adjustment and Linearization Weights Purpose Entering adjustment and linearization weights. Procedure See also “Calibration and Adjustment" in the chapter called “Operation". Remove the cap. Slide the menu access switch to the left (= “open" position). Activate the Service mode, see “Service Mode." Select weighing platform “WP 1" in the “Device Parameters" menu item.
Configuring Weighing Platforms Function Allocation of the allocation for the J Key for Calibration/Adjustment Purpose The J key is used for the calibration/adjustment function. Key settings can be changed when the Service mode is activated: Procedure Remove the cap. Slide the menu access switch to the left (= “open" position). Activate the Service mode, see “Service Mode." Select weighing platform “WP 1" in the “Device Parameters" menu item.
Configuring Weighing Platforms t Use the “O" soft key to open the CAL key function" menu. y The “CAL key function" submenu is displayed. t Use the “Q" or “q" soft key to select the corresponding menu item and confirm with “l." y The menu item is marked by a circle “o." Note The functions that can be configured in the “CaCAL key function" submenu depends on the selected weighing platform and its configuration data. Functions that cannot be accessed are not displayed in the selection screen. t 12 C.EXT.
Configuring Weighing Platforms Procedure y The target value of the required adjustment weight (5.000 kg in the example) is displayed as a negative value. t Place the required adjustment weight on the platform. Note If the calibration/adjustment sequence is set to automatic ("Calibration/ adjustment:Cal./adj. sequence:Cal.
Configuring Weighing Platforms External Calibration/Adjustment with a User-Defined Weight Configuration Select the “CAL key function:Ext. cal./adj.; user-def. wt." menu item (external adjustment using a user-defined weight). Note: The menu items “Ext. cal./adj.; factory-def. wt." (external adjustment with a factory-defined, standard weight), “Ext. cal./adj.; user-defined wt." (external adjustment with a user-defined weight) and “Key blocked" can also be accessed without activating the Service mode.
Configuring Weighing Platforms -------------------14.01.2010 13:50 Type CAW3P1-6DC-LCE Ser.no. 12345678 Vers.no. 1.02.101110 BVers. 01-63-02 -------------------External calibration Nom. + 6.000 kg Diff. + 0.010 kg External adjustment Diff. + 0.000 kg -------------------14.01.2010 13:52 Name: When calibration/adjustment is complete, the GMP-compliant printout shown on the left is generated.
Configuring Weighing Platforms Adjustment Without Weights Purpose In the Service menu, adjustment without weights can be carried out by entering the characteristic data of the load cells. � 3 – – – – - � h t t t t t Adjustment without weights may not be carried out on weighing equipment used in legal metrology. Setup information Adjustment without weights is only possible when the menu access switch is open in the Service mode. The “Nominal load" parameter must be entered in the “kg" unit.
Configuring Weighing Platforms y The Input menu is displayed. Enter the nominal capacity and resolution of the load cells in kg and the sensitivity of the load cells in mV/V in the corresponding input fields. The maximum capacity is usually less than the value to be entered in the “Adjust without weights" menu for the nominal capacity of the load cell, as load cells carry additional weight (e.g., a weighing platform).
Configuring Weighing Platforms Function Allocation of the J Key for Linearization and Setting/ Deleting the Preload Purpose – – – – – � 3 t t t t t y t y t y The J key is normally used for the calibration/adjustment function.
Configuring Weighing Platforms External Linearization with the Factory-Defined Weight (Default Weights) – – – – � 3 Setup information This function is accessible only if the software and the functionality of the connected weighing platform permit this operation. External linearization when weighing in legal metrology is only possible when the menu access switch is open.
Configuring Weighing Platforms External Linearization with User-Defined Weights – – – – � 3 Setup information This function is accessible only if the software and the functionality of the connected weighing platform permit this operation. External linearization when weighing in legal metrology is only possible when the menu access switch is open. The J key must be assigned the “External linearization" function, see “Function Allocation of the Key J for Linearization and Setting/Deleting the Preload.
Configuring Weighing Platforms Configuring Weighing Platforms -------------------14.01.2010 13:00 Type CAW3P1-6DC-LCE Ser.no. 12345678 -------------------Vers.no. 1.02.101110 14.01.2010 13:00 BVers. 01-63-02 Type-------------------CAW3P1-6DC-LCE Ser.no. 12345678 Linearization Vers.no. Wt.1 1.02.101110 + 1.500 kg BVers. Wt.2 + 01-63-02 3.000 kg -------------------Wt.3 + 4.000 kg Linearization Wt.4 + 6.000 kg Wt.1 + 1.500 kg completed Wt.2-------------------+ 3.000 kg Wt.314.01.2010 + 4.000 kg13:02 Wt.
Configuring Weighing Platforms Set preload – – – � 3 Setup information Setting the preload when weighing in legal metrology is only possible when the menu access switch is open. The J key must be assigned the “Set preload" function, see “Function Allocation of the J Key for Linearization and Setting/Deleting the Preload." Activating the display of geographical data has no effect on this function.
Configuring Weighing Platforms Delete preload – – – � 3 Setup information Deleting the preload when weighing in legal metrology is only possible when the menu access switch is open. The J key must be assigned the “Delete preload" function, see “Function Allocation of the Key J for Linearization and Setting/Deleting the Preload." Activating the display of geographical data has no effect on this function.
Operating Design You can use the Combics 3 to record weight values from 1 to 3 weighing platforms, calculate and display weight values through application programs, and assign IDs to the samples weighed. Configure the indicator first, using the Setup menu for the desired application program (printer settings, etc.). Then you can begin weighing.
Operating Design Soft keys The functions of active soft keys are indicated by symbols and abbreviations in the last line on the display.
Operating Design Special Character Input via the Keypad t y t y Press the a key. “ABC" is displayed. Press the 1 key. The corresponding character selection is displayed. The flashing cursor marks the first character. t Press the F1 soft key (l) or wait 2 seconds. y The special character appears on the display. Deleting characters t Press c. Deleting entire input string t Press the F4 soft key (ESC). Saving Input t Enter a value. t Press the corresponding soft key (e.g. 1.ID to define an identifier).
Operating Design Display in Weighing Mode Weighing Mode: Display of Measured and Calculated Values The display is divided into several sections.
Operating Design Application, printing and battery symbols S T Printing in progress GMP-compliant printout active , Battery status: ‘Battery fully charged’ or ‘Battery empty’ Bar graph The bar graph shows the percentage of the weighing platform’s capacity that is “used up” by the load on the scale (gross value).
Operating Design Menu Operating Design Operating example: Setup:Device parameters: WP 1:Internal:Adapt filter Marks the current menu setting Configuring parameters: t Soft key “Q" or “q": Parameter settings t Soft key “l": Confirm parameter o t M or “oo": Exit Setup menu Menu display Status line Input/output window Soft key labels Display Mode for Configuration and Information (Setup) The display is divided into three sections. Status Line Indicates the function of the current screen page.
Operating Design Configuration You can configure the indicator by selecting parameters in the Setup menu. These are divided into the following groups (menu level 1), menu structure see section the “Setup Overview (Parameters)" section – – – – – Application parameters Fn key function Device parameters Info (device-specific information) Language When used in legal metrology, not all parameters can be accessed. The indicator only displays parameters that can be selected.
Operating Design Setting up Password Protection t t y t Press e to turn on the device. Press M. The menu appears on the display. Press the “q" soft key several times to select the “Device parameters" line. t Press the “O" soft key. t Press the “q" soft key several times to select the “Password" line. y The input line appears on the display. t Enter numbers and/or letters via the keypad, see “Numeric Input via the Keypad" and “Letter Input via the Keypad." t Press the “l" soft key to save the setting.
Operating Design Setting up Password Protection t t y t Press e to turn on the device. Press M . The menu appears on the display. Press the “q" soft key several times to select the “Device parameters" line. t Press the “O" soft key. y The Access window appears on the display. t Enter the password via the keypad, see “Numeric Input via the Keypad" and “Letter Input via the Keypad." t Press the “l" soft key. y The device selection appears on the display.
Operating Design Printing Parameter Settings Example: Maximum 20 characters per line. -------------------12.01.2010 09:46 Type CAIS3 Ser.no 12345678 Vers. 1.02.101110 BVers. 01-63-02 -------------------SETUP DEVICE -------------------WP 1 Internal WP 2 off COM1 Data communcations SBI Baud rate 1200 Baud Parity Odd Number of Stop bits 1 Stop bit Handshake mode Hardware 1-char Number of data bits 7 Bit Data output Printout printer 1 etc.
Operating Design Setup Overview (Parameters) o = Factory settings W = User-defined setting Setup Application parameters: Please refer to the “Basic Application Programs” manual Fn key function Device parameters o Off Unit conversion SQMIN (only possible when the display has been turned on in the “Device parameters:SQMin" menu item) WP 1 RS-232 1) RS-485 1) Internal SBI standard SBI verifiable o IS-232 ADC-232 o IS-485 ADC-485 Calibration/Adjustment CAL key function Cal./adj.
Operating Design Device Parameters WP 1 Internal Stability delay Taring 1) Autozero Weight unit 1 2) Display accuracy 1 Zero range Zero at power on Tare/zero at power on: 1) 2) Without delay o Short delay Average delay Long delay Without stability o After stability o On Off User-definable / o (factory setting: grams) 1) Grams /g o Kilograms / kg Carats / ct 1) Pounds / lb 1) Ounces / oz v) Troy ounces / ozt 1) Hong Kong taels / tlh 1) Singapore taels / tls 1) Taiwan taels / tlt 1) Grains / GN 1
Operating Design Device Parameters WP 1 Internal Weight unit 2 2) Display accuracy 2 User-definable / o (factory setting: grams) 1) o Grams / g Kilograms / kg Carats / ct 1) Pounds / lb 1) Ounces / oz 1) Troy ounces / ozt 1) Hong Kong taels / tlh 1) Singapore taels / tls 1) Taiwan taels / tlt 1) Grains / GN 1) Pennyweights / dwt 1) Milligrams / mg 1) Parts per pound / / lb 1) Chinese taels / tlc 1) Mommes / mom 1) Austrian carats / K 1) Tola / tol 1) Baht / bat 1) Mesghal / MS 1) Tons / t lb / oz o Al
Operating Design Device Parameters WP 1 Internal Weight unit 3 2) Display accuracy 3 User-definable / o (factory setting: grams) 1) o Grams / g Kilograms / kg Carats / ct 1) Pounds / lb 1) Ounces / oz 1) Troy ounces / ozt 1) Hong Kong taels / tlh 1) Singapore taels / tls 1) Taiwan taels / tlt 1) Grains / GN 1) Pennyweights / dwt 1) Milligrams / mg 1) Parts per pound / lb 1) Chinese taels / tlc 1) Mommes / mom 1) Austrian carats / K 1) Tola / tol 1) Baht / bat 1) Mesghal / MS 1) Tons / t lb / oz o All
Operating Design Device Parameters COM 1 o Off WP 3 o RS-232 Data communications o SBI SBI standard (9600 baud) SBI verifiable (9600 baud) o IS-232 1) ADC-232 1) Baud rate Parity 150 baud 300 baud 600 baud o 1200 baud 2400 baud 4800 baud 9600 baud 19200 baud Space 1) o Odd Even None 2) Number of stop bits o 1 stop bit 2 stop bits Handshake mode Software handshake o Hardware 1-char Number of data bits o 7 bits 8 bits Data output 1) 2) Not with 8 data bits Not with 7 data bits 60 On request, wit
Operating Design Device Parameters COM 1 Data communications o SBI Line format Sign format Factory setting For raw data (16 characters) o For other apps.
Operating Design Device Parameters COM 1 Printer 1 1) YDP20 Baud rate Parity Number of stop bits Handshake mode YDP14IS Universal Baud rate Number of stop bits Handshake mode Number of data bits Printer 2 1) Similar to printer 1 1) Max.
Operating Design Device Parameters COM 2 similar to COM 1 UNICOM (optional interface) o Off WP 3 o RS-232 RS-485 SBI standard (9600 baud) SBI verifiable (9600 baud) o IS-232 1) ADC-232 1) o IS-485 1) ADC-485 1) Data communications o SBI similar to COM 1 xBPI-232 similar to COM 1 xBPI-485 address 0 to 31 can be selected SMA similar to COM 1 Profibus address: 0 to 126 can be selected, factory setting: 126 Ethernet Printer 1 1) Similar to COM 1 Printer 2 1) Similar to COM 1 Analog output Analog output:
Operating Design Device Parameters I/O control Input ports Universal switch key Off % Print key % Print key - long ) Tare key o J ISO-Test key k Fn key n WP toggle key Comb. tare/zero function (zero if possible, otherwise tare.) ( Zero key e On key c CF key v F1 function key D Toggle between applications K 10x higher resolution key LNet/gross value key Level internal output ports o All active low All active high Bar code Config.
Operating Design Device Parameters Config. printout Printer 1 Number of printouts o 1 printout 2 printouts Indiv.: Printout f. app./weighing List <-> Gross (G#) Tare Net (N) Space line Selection Space line -------Form feed Date/time Time GMP header GLP footer Transaction no. ID1…ID6 Tare 2 (T2/PT2) Header line 1 Header line 2 Scale ser. no. Product no. Product name Product ID1…ID4 (application-dependent values) Comp.: Printout after saving val.
Operating Design Device Parameters Operating parameters Acoustic signal o On Off Linked to the green LED Keypad Block key functions All keys unblocked All blocked except e Alphanumeric keys blocked Weighing platform switch disabled Zero key blocked Tare key blocked Fn key blocked ISO-Test key blocked Print key blocked 10X higher resolution key blocked Net/gross value key blocked CF key blocked Softkey 5 key blocked Softkey 4 key blocked Softkey 3 key blocked Softkey 2 key blocked Softkey 1 key blocked
Operating Design Device Parameters Clock Test I/O ports Time: Date: Set internal outputs Read internal inputs Passwords SQmin 0 0 0 0 Int. input 1: 0 Password: Display GMP print Alibi memory Int. output 1 (Lighter) Int. output 2 (Equal) Int. output 3 (Heavier) Int.
Operating Design Setup Info Service Terminal 1. WP 1 Service date: Model: Serial no. Basic ID: Version no.: (application software version) Model 2): Version no.: (software version) Serial no. 2): Latitude: 1) Altitude: 1) Grav. acc.: 1) Access switch 2. WP 2, see WP 1 3. WP 3, see WP 1 FlexInfo Alibi memory Language 1) 2) ID--V.--Date Time Transaction no. Deutsch o English U.S.
Operation Weighing This application is always available during operation.
Operation Minimum load for automatic taring and automatic printing To tare container weights automatically, you need to set a minimum load in the Setup menu, under: “Application parameters:Min. load f. auto. taring/printout:o 10 digits" You can set the following for the minimum load: 1 digit (no minimum load) 2 digits 5 digits 10 digits 20 digits 50 digits 100 digits 200 digits 500 digits 1000 digits The “digits" here refer to the scale intervals for the connected weighing platform.
Operation Using a barcode scanner to enter an identifier Identifiers can be entered via a barcode scanner. Operating menu setting: “Device parameters:Bar code:oID" The value is applied and saved automatically. Scanning barcodes directly You can directly scan a barcode using the barcode scanner.
Operation Adjustment/Configuration counter for standard scales Purpose Automatic recording of changes to adjustment and weighing parameters using two independent counters. The values remain saved for the life of the component. t To display both counters, press and hold the ( key for longer than 2 seconds. y The “Configuration counter" is then shown in the weight display for 3 seconds (identified by a “P"). Then the “Adjustment counter" is displayed for another 3 seconds (identified by a “C").
Operation Device Parameters Password protection Access to device and application parameters can be password-protected against unauthorized changes in the Setup menu under “Device parameters: Password," see the “Setting up Password Protection" section in the “Operating Design" chapter. Acoustic Signal An acoustic signal (single beep for active, double beep for inactive keys) is emitted when you press a key.
Operation Tare the scale by placing a container on the weighing platform t Press the e key to turn on the indicator. y The automatic self-test runs. When the weight readout is shown, the scale is ready to operate and automatically set to zero. With no load on the platform, you can zero the weighing platform at any time by pressing (. t Place empty container on the scale. y The container weight is displayed. t Press the ) key to tare the scale.
Operation Weighing with numeric entry of tare value and printing the results. t Press the e key to turn on the indicator. y The automatic self-test runs. When the weight readout is shown, the scale is ready to operate and automatically set to zero. With no load on the platform, you can zero the weighing platform at any time by pressing (. t Press the . 2 5 key to enter a known tare weight via the keypad (in this example, 0.25 kg). t Press the ) key to apply the tare weight.
Operation t Press the key L to toggle back to the previous display. -------------------24.10.2010 10:09 Type CAW3P1-12ED-L Vers.no. 1.02.101110 BVers. 01-63-02 -------------------EISENSCHMIDT GOETTINGEN Lot no. 123456 Customer Schulze 24.10.2010 10:09 -------------------G# + 2.250 kg T + 0.000 kg PT2 + 0.250 kg N + 2.000 kg --------------------------------------24.10.2010 10:10 Name: -------------------- 76 t Press the key p to print the results.
Operation Weighing with variable tare values, printing results, deleting tare values t Press the e key to turn on the indicator. y The automatic self-test runs. When the weight readout is shown, the scale is ready to operate and automatically set to zero. With no load on the platform, you can zero the weighing platform at any time by pressing (. t Place empty container on the scale. t Press the ) key to tare the scale. Note: If the automatic tare function is enabled, you do not need to press the ) key.
Operation t Read the Net weight. G# + 6.433 kg T + 4.183 kg PT2 + 0.250 kg N + 2.000 kg -------------------- t Press the p key to print the results. t Press the 0 key. t Press the ) key to apply the entered value. y The tare values are deleted. The gross value appears on the display. G# + 6.433 kg T + 0.000 kg N + 6.433 kg -------------------- 78 t Press the p key to print the results.
Operation Calibration and Adjustment Purpose Perform calibration to determine the difference between the value displayed and the actual weight on the platform. Calibration does not entail making any changes within the weighing equipment. During adjustment, the difference between the measured value displayed and the true weight of a sample is corrected, or is reduced to an allowable level within maximum permissible error limits.
Operation – - - 80 Features Which of the following features are available depends on the connected weighing platform.
Operation External Calibration and Manual Adjustment with Default Weights (weighing parameters: factory settings) Preparation Select Setup: Press the H key. Select device parameters: Press the “O" soft key. Select weighing platform “WP 1," “WP 2:" Press the “O" soft key or Select interface “COM 1," “COM 2" or “UNICOM" (depending on the interface): Press the “O" soft key. t Select weighing platform WP 3: Press the “O" soft key. Calibration/Adjustment CAL key function o Ext. cal./adj.; factory-def. wt. Ext.
Operation t Place the calibration/adjustment weight on the weighing platform. y The difference between the measured value and the true weight of the sample will be displayed with plus/minus signs. External calibration Nom. + 10000 g Diff. + 1 g y A printout will be generated if the adjustment is not carried out and the procedure is stopped by pressing the ( key. t Start calibration/adjustment via the J key (cancel via (). y The adjustment weight is displayed once adjustment is finished.
Operation SQmin Function Purpose To display the allowable minimum sample quantity “SQmin” (sample quantity minimum) in accordance with the United States Pharmacopoeia (USP). According to USP guidelines, the uncertainty of measurement may not exceed 0.1% of the sample quantity when substances are weighed with the highest degree of accuracy for volume determination.
Operation SQmin Operation t t t t t Configuration in Service Mode The SQmin value can only be entered in Service mode. Remove the cap. Slide the menu access switch to the left (= “open" position). If the device is part of a verified weighing facility, this will only be possible if the verification seal is broken. The weighing equipment must then be verified again. Activate the Service mode, see “Service Mode." In the “Device parameters" menu, select “SQmin" and open using the “O" soft key.
Operation Procedure t Place the container for the sample on the scale and press the ) key to tare. t Place the sample on the scale. y The minimum sample quantity is not reached (symbol k). t Press the p key to generate the printout. t Place another sample on the scale. y The minimum sample quantity is exceeded (no symbol k). t Press the p key to generate the printout. t Briefly press the k key to toggle between the measured value and SQmin value.
Operation Data ID Codes You can assign codes (such as product name, batch number, etc.) for identification of measured values in all application programs. – – – – – – – – – – – Features Assign up to six ID codes. Assign both a name and a value to each ID code. Displaying individual IDs: press the “ID" soft key. The name is left-justified and the value is right-justified on the printout. If the entire code is too long for one line, additional lines are printed.
Operation Using Individual ID Code Example Enter ID code names. “Batch no." and “Customer" should be entered for ID 1 and ID 2. t Press the H key and select “Device parameters:Config. printout:ID codes." y The first line is selected. t Press the a key to enter “Batch no." via the keypad, see also chapter “Operating Design," sections “Text Input via the Keypad" and “Special Character Input via the Keypad." t Press the “l" soft key to save the entry. t Press the “q" soft key to select the second line.
Data Interfaces – – – – – � 88 3 The indicator is equipped with the following data interfaces: COM1: Standard data interface (RS-232) COM2: Standard data interface (RS-232) UniCOM: Universal data interface (optional) Interfaces can be configured in the Setup menu for different input and output functions (e.g. printer, 3rd weighing platform, PC, checkweighing).
Data Interfaces Specifications Serial interface: Interface operating mode: Level: Connection: Transmission rate: Number of data bits: Parity: Number of stop bits: Handshake mode: Protocols: Network address3): SBI: Manual data output: SBI: Auto.
Data Interfaces Connection Options � 3 You may need to use an external power supply to operate peripheral devices. Preparation See chapter “Getting Started," sections “COM1 Pin Assignment Chart, “COM2 Pin Assignment Chart," “PS2 Pin Assignment Chart" for pin assignments and cabling diagrams.
Data Interfaces Configuring the Data Interface as a COM Port – – – – For operation as a COM port, you can adapt data records to the following operating modes: SBI (factory setting) XBPI-232 XBPI-485 SMA In the SBI communication mode, you can control a display unit and a connected weighing platform by sending ESC commands from a PC to the communications port (COM1, COM2 or UniCOM). See also “Data Input Format.
Data Interfaces Setting the SBI Data Output Data output settings can be made in the Setup menu under “Data communications:SBI:Data output." – – – The following options are available: The displayed value, with or without stability check Automatic output of the displayed value, either with or without stability check, or automatically at defined intervals Output of a printout as configured in the “Device parameters: Config. printout:Printer 1" or “Printer 2" (see next page).
Data Interfaces Example The command character for output is “P" (“output to Port"). To trigger this command, send the string: “ESC P CR LF”.
Data Interfaces Data Output Format You can output the value displayed in the measured value line and the weight unit, with or without a data ID code. Whether the data ID code is included in the output depends on your settings under “Line Format." Examples + 235 pcs without ID code Qnt + 235 pcs with ID code “Line Format" settings: For raw data (16 characters): without header, for other apps. (22 characters): with “header" (factory setting).
Data Interfaces Output of the weight value +1255.7 g Position 1 2 3 4 5 6 7 + * * * 1 2 5 Position 1: Position 2: Positions 3-10: Position 11: Positions 12-14: Position 15: Position 16: 8 5 9 . 10 7 11 * 12 13 g * 14 * 15 CR 16 LF Plus +, or minus - or space Space Weight value with decimal point; leading zeros are output as spaces.
Data Interfaces G# Gross value Stat Status N Net value Classx Classification, class x T Application tare memory 1 Limx Class limit T2 Application tare memory 2 D Percentage (as loss) Diff Difference from calibration value Prc Percentage (as residue) Targ. Exact adjustment weight value Wxx% Reference percentage weight Nom. Exact calibration weight for SBI protocol output Cmpxxx Component xxx Cont.
Data Interfaces External Keyboard Functions (PC Keyboard) For settings, go to the Setup menu under “Device parameters: Bar code:External keyboard." The alphanumeric key codes implemented here are specific to the German keyboard layout. The following alphanumeric characters are used (some require the “Shift” key): a - z, A - Z, 0 - 9, , and these characters: ,.
Data Interfaces Configuring the Data Interface as a Printer Port Device Parameters Config. printout Headers Identifiers Line 1: Line 2: ID1: ID2: ID3: ID4: ISO/GMP Protocol o Off For several application results Date/ Time o Date with time Date only Once at Stability 2) FlexPrint Printer 1 o Off On o Off On Number of printouts Single printout 1) o Max. 30 print items can be selected o ID1, ... ID4 Component/ Printout 1) o Max.
Data Interfaces There are several actions that generate the command for outputting data to the printer port: – – Pressing the p key. If the operating menu is active, all menu settings under the active menu level are printed. In some applications, pressing a given key (e. g., to save a value or start a routine) also generates a print command, or it is generated automatically depending on the application configuration. In this case, a configurable printout is generated with application-specific data.
Data Interfaces Application Initialization Data Which data is included in this block depends on the active application. In the “Counting" application, for example, the reference sample quantity and reference weight are printed (plus a blank line). "Counting" print block example: nRef wRef + 10 pcs 0.035 kg Scale Identification Print image example for weighing platform serial number: Ser.no. 1234567890 Scale Identification This content is application-dependent.
Data Interfaces Sample Printouts For details on the individual information blocks, see “Configuring Printouts.” For details on configuring the header lines, refer to the chapter of the respective application. “Weighing” application The “Application initialization data" information block is empty. If selected, an empty line will be printed. Display with ID and weighing platform: HEADER LINE1 HEADER LINE2 14.01.2010 09:43 -------------------Ser.no. 80705337 G# + 1.402 kg T + 0.200 kg N + 1.
Data Interfaces “Classification” Application The initialization block contains the upper limits of weight classes 1, 2, 3, 4. The results block contains gross, net and tare weights, as well as the assigned weight class as a result (1 to 5, whereby class 5 is the one that exceeds class 4). HEADER LINE1 HEADER LINE2 14.07.2010 09:43 -------------------Lim1 + 10.000 kg Lim2 + 11.000 kg Lim3 + 12.000 kg Lim4 + 13.000 kg G# T N + + + 9.700 kg 0.000 kg 9.
Component printout, example with 3 transactions: HEADER LINE1 HEADER LINE2 14.07.2010 09:43 -------------------G# + 1.400 kg T + 0.200 kg N + 1.200 kg n 1 G# T N n + + + 3.400 kg 0.200 kg 3.200 kg 2 G# T N n + + + 4.400 kg 0.200 kg 4.200 kg 3 Total printout (by pressing ); application data and status as above: HEADER LINE1 HEADER LINE2 14.01.
Error Codes – – Errors are divided into the following: Fatal and dynamic errors are displayed for the duration of the error via the “ERR" error code. Temporary errors are displayed for 2 seconds via the “INF" error code; then the program automatically switches back to normal weighing operation.
Care and Maintenance Service Regular servicing by a Sartorius technician will extend the service life of your equipment and ensure its continued weighing accuracy. Sartorius offers its customers service contracts with regular maintenance intervals ranging from one month to two years. The frequency of the maintenance intervals depends on the operating conditions and the operator's tolerance requirements.
Care and Maintenance Cleaning Stainless Steel Surfaces – – Only use conventional household cleaning agents which are suitable for stainless steel. Only use solvents for cleaning stainless steel parts. t All stainless steel parts should be cleaned at regular intervals: Rub stainless steel surfaces with a moist cloth, with a cleaning agent if required, then remove all residue from the surface. t Allow device to dry. For additional protection, protective oil may be applied.
Disposal If the packaging is no longer needed, it can be disposed of by local waste disposal authorities. The packaging is made of environmentally friendly materials that can be used as secondary raw materials. The equipment, including accessories and batteries, should not be disposed of as regular household waste. EU legislation requires its Member States to collect electrical and electronic equipment and dispose of it separately from other unsorted municipal waste so that it may be recycled.
Specifications ADC scale interface 2*3000e (option A8) When used in standard applications (as opposed to legal metrology): – Display resolution <31250 d – Lowest permissible input signal 625 d Using the Equipment in Legal Metrology: Accuracy class l, m Verification scale intervals when used as: – Single-range mode <3125e – Multi-interval mode <3125e Maximum e1 6250e – Multiple-range mode <3125e Load cell connection: – Supply voltage – Bridge impedance – Available sensor technology 8.4 V (± 4.
Specifications ADC scale interface 10,000e (Option A20) When used in standard applications (as opposed to legal metrology): – Display resolution <100.000 d – Lowest permissible input signal 1510 d Using the Equipment in Legal Metrology: Accuracy class l, m Verification scale intervals when used as: – Single-range mode <10000e – Multi-interval mode <3125e Maximum e1 <15100e – Multiple-range mode <3125e Load cell connection: – Supply voltage – Bridge impedance – Available sensor technology 8.2 V (± 4.
Device Dimensions 302 100 195 50 54 30 M4 (3x) All data in mm 110 96
Accessories Product Order No. Verifiable printer with functions for date, time and statistical evaluations and LC display. – 5+ 50 m paper rolls for data printer – Replacement ink ribbon cartridge for printer YDP20-0CE 6906937 6906918 Verifiable strip and label printer with barcode printout, paper width 108 mm, with adapter cable (12-pin round male connector) and external power supply.
Accessories Product Replacement 1st weighing point/scale connection instead of internal A/D converter (3000e) Analog platform 10,000e RS-232 interface for digital platform RS-485 interface for digital platform YDI02C-WPA YDI02C-WPD YDI02C-WPD 2nd weighing point/Scale connection Analog platform 10,000e RS-232 interface for digital platform RS-485 interface for digital platform YDI02C-WPA YDI02C-WPD YDI02C-WPD External interface adapter Connection cable from RS-232 data interface to USB interface on the
Accessories Product Mechanical accessories Brackets for wall mounting, stainless steel Floor-mounted column Floor-mounted column, stainless steel Base for installing floor-mounted column Base for installing floor-mounted column, stainless steel Mount for barcode scanner, to be attached to: floor-mounted column, bench stand, complete scale retainer Plate for attaching a printer to the floor-mounted column or bench stand Castor set (2 guide castors, 2 lockable castors) for YBP03CIP/S floor-column base Plug a
Documents and Services Documents List Operating instructions Basis-Applikation Programs (Option H0 and I2) Basic filling (Option H3) Filling with Extras (Option H4) ProControl Terminal (Option H6) UniCOM interfaces: Standard field bus interface Verifiable alibi memory 98646-003-22 98646-002-18 98646-002-23 98646-002-34 98647-004-24 98646-002-04 98647-004-40 Installation Instructions Use in Zone 2 and 22 potentially explosive atmospheres (option Y2) 98647-003-40 Sartorius Services – – – – “Installatio
Declarations of Conformity 115
Declarations of Conformity 116
Declarations of Conformity 117
Declarations of Conformity 118
Test Certificate 119
Plates and Markings 120
Plates and Markings 121
Plates and Markings 122
Plates and Markings 123
Appendix: Guide to Verification of Weighing Instruments Evidence of compatibility for modules used with non-automatic weighing instruments The documents required to verify a weighing instrument for legal metrology can be created using the data, documents, and programs available from the Sartorius website. The printout of the completed forms is valid as a model for verification of the weighing instrument produced by the scale manufacturer.
Appendix: Guide to Verification of Weighing Instruments On the second page, the green or red fields show whether the components (indicator and weigh cell/s) are compatible: – Red = incompatible – Green = compatible Note: A manufacturer of weighing equipment who configures a weighing instrument from individual components (indicator and weigh cell/s) is responsible for the specifications in the documentation. t Once all data has been entered correctly (all fields on page 2 are green), print out both pages.
Declarations of Conformity 126
Ex-Safety Information Explosion-safe area Explosion-risk area Zone 2 or Zone 22 Gas: Group IIC, temperature class T4 Dust: Group IIIC, Tmax 80°C Ambient temperature: -10°C … +40°C … 1. Mains Connection Connector from equipment supplied Use an explosion-protected connector EX Connection alternatives Protect connector from equipment supplied from being disconnected. Make sure the emergency stop works. Note 8) 2. Data Transfer PC, Printer, PLC, etc.
Ex-Safety Information Explosion-safe area Explosion-risk area Zone 2 or Zone 22 Gas: Group IIC, temperature class T4 Dust: Group IIIC, Tmax 80°C Ambient temperature: -10°C … +40°C 3. Connecting Weighing Platforms Note 8) Data output with nominal supply voltage 16 VDC Indicator CAIS. with option Y2 ADU output with bridge supply voltage 9 VDC (±4.5 VDC) Analog weighing platforms from series Note 8) CAAP..-......-......
Ex-Safety Information These safety instructions apply to installation, use, maintenance and repair 1. The device (CAIS. indicator, CAAP weighing platform..-……-……, CAW complete scale…-……-…...) is suitable for use in potentially explosive atmospheres of Zone 2 (Group IIC, temperature class T4 or T6 for weighing platforms) and Zone 22 (Group IIIC; surface temperature 80°C) according to EU Directive 94/9/EC and applicable harmonized European standards.
Ex-Safety Information 14. During installation, take suitable steps to prevent stray electrical interference (e.g. due to magnetic fields). Keep any voltage transients away from the device. 15. The indicator (indicator of the complete scale) should be installed so that there is only a low risk of mechanical danger to the IP protection. The IP protection rating of the device is IP6x according to EN 60529 / IEC 60529.
Appendix: Passwords Service Password t y �� t y Press to turn on the device. When turned on the scale is in an application program. Enter the service password and confirm with the key. The device in now is Service mode. An “S" appears in the top right-hand corner of the display. General Password t Press . y The menu appears on the display. t Press the “q" soft key several times to select the “Device parameters" line (or “Application parameters"). � � t Press the “O" soft key.
Sartorius Industrial Scales GmbH & Co. KG Leinetal 2 37120 Bovenden, Germany Phone +49.551.308.0 Fax +49.551.309.83.190 www.sartorius.com Copyright by Sartorius, Goettingen, Germany. No part of this publication may be reprinted or translated in any form or by any means without prior written permission from Sartorius. All rights reserved. The status of the information, specifications and illustrations in this manual is indicated by the date given below.
