PHASE 7.2 OPL USER’S MANUAL American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry.com www.amdry.com 082701DX/tcosta ADC Part No.
Retain This Manual In A Safe Place For Future Reference Please read this manual carefully to thoroughly familiarize yourself with the Phase 7 OPL computer system features, operational instructions, and programming characteristics. This manual contains important information on how to employ ALL the features of your new ADC dryer in the safest and most economical way. American Dryer Corporation products embody advanced concepts in engineering, design, and safety.
IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. DO NOT DRY MOP HEADS IN THE DRYER.
WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER OR SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. IMPORTANT PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and specified in the installation manual included with the dryer. Dryers must not be installed or stored in an area where it will be exposed to water or weather. The wiring diagram for the dryer is located in the front electrical control box area. WARNING Power must be disabled prior to changing F.
Table of Contents SECTION I INTRODUCTION .............................................................................................................................. 3 SECTION II FEATURES ......................................................................................................................................... 4 A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q. R. S. T. U. V. W. X. Dependable Microprocessor Solid State Integrated Circuitry ..................................................
SECTION IV OPERATING INSTRUCTIONS ..................................................................................................... 13 A. Operating Sequence .............................................................................................................................. 13 B. Operating Notes .................................................................................................................................... 17 C. Rev 2.2 Fire Suppression System (F.S.S.) Theory Of Operation ..
SECTION I INTRODUCTION Phase 7 “On-Premise Laundry” Microprocessor Drying System The American Dryer Corporation’s Phase 7 On-Premise Laundry (OPL) Drying System has been designed with super performance in mind to provide for better temperature regulation, efficiency, performance, consistency, and faster drying times. Among its many amenities, ADC’s Phase 7 OPL Drying System has a true Automatic Drying Cycle. The Phase 7 OPL Automatic Drying Cycle (Patent No.
SECTION II FEATURES A. Dependable Microprocessor Solid State Integrated Circuitry - To eliminate as many moving parts as possible. B. Fire Suppression System (F.S.S.) - A standard feature which continually monitors the basket (tumbler) for fires, in the event of a fire a water supply to the basket (tumbler) will suppress the fire. The Phase 7 OPL microprocessor controller (computer) will also notify the user that a fire has taken place. C.
N. Temperature Conversion Status - Temperature-related programs can be set in either Fahrenheit (ºF) or Celsius (ºC). ALL temperatures will automatically convert to the corresponding values (+/- 1º) when changes are made. O.
SECTION III PROGRAM SELECTIONS A. PREPROGRAMMED CYCLES “A-F” CYCLES The Phase 7 OPL microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles (keys “A-F” on the keyboard [touch pad]). This allows the user to have the six (6) most commonly used cycles, requiring only the push of a single keyboard (touch pad) entry to start the dryer. “0-40” CYCLES The Phase 7 OPL microprocessor controller (computer) can store 41 preprogrammed cycles in its numerical memory.
c. Dryness Level - Programmable for finishing, dry, and extra dry. d. Cool Down Time - Programmable from 0 to 99 minutes in 1 minute increments. e. Cool Down Temperature - Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments. f. Cycle Adjustment - Programmable from 0 to 99. 2. Timed (Manual) Cycle a. The Phase 7 OPL microprocessor controller (computer) can be programmed to reverse or not reverse. This is done in “DRYER SETUP” parameter. b.
C. AUTOMATIC DRYING CYCLE (PATENT NO. 4,827,627) OPERATIONS In this mode, the Phase 7 OPL microprocessor controller (computer) determines how much drying time is needed and compensates for various types of fabrics and load sizes, ALL automatically. The Phase 7 OPL microprocessor controller (computer) accomplishes this by calculating the dryness level (percentage of extraction) using the temperature selected, as well as, the dryness level preset by the factory.
F. CYCLE IN PROGRESS TEMPERATURE DISPLAY While the dryer cycle is in progress, the temperature in the basket (tumbler) can be displayed by pressing and holding the “UP ARROW” key. The temperature will be displayed in either Fahrenheit (ºF) or Celsius (ºC), depending on what the system temperature has been set for in “DRYER SETUP.” G. TEMPERATURE CONVERSION STATUS Temperature related programs are programmable to be operated in either Fahrenheit (ºF) or Celsius (ºC).
I. AUDIO ALERT ON TIMES 0 TO 10 The tone will sound at the end of the Cool Down Cycle to indicate that the cycle is complete. Programming allows for the elimination of the tone during the Wrinkle Guard Cycle. This is done in “WRINKLE GUARD SETUP.” Programming also allows the beeps to be set from 0 to 10 times in increments of one (1). This is done in “DRYER SETUP.” J. PREPROGRAMMED CYCLE PREVIEW The parameters of the preprogrammed cycles can be displayed for verification.
M. PROGRAM LOCATIONS This is where system parameters are programmed. These system parameters (programs) are stored in memory. Access to this location is acquired by pressing the “STOP/CLEAR” O and the “UP ARROW” together. To exit the Programming Location, simply press the “STOP/CLEAR” O key. If you are several menu layers deep, continue to press the “STOP/CLEAR” O key to back up the menu until you are ALL the way out of the programming mode. 0.
3. ENTER AUDIO ALERT ON TIMES 0 TO 10 - This selection allows the operator to adjust the amount of signal tones. This parameter (program) affects the tone at the end of the Cool Down Cycle, as well as, at the end of the Wrinkle Guard On Time. 4. ROTATIONAL SENSOR (Optional) - This selection is used to turn the optional rotational sensor on or off. 1. REVERSING SETUP - The parameters that pertain to the reversing mode are in this menu level. 0.
SECTION IV OPERATING INSTRUCTIONS The Phase 7 OPL microprocessor controller (computer) allows the operator to choose from six (6) preprogrammed cycles (keys “A-F”). These have been preprogrammed by the factory with the parameters (programs) shown in Section VII. There are an additional (“0-40”) preprogrammable cycles that are preprogrammed by the factory with the parameters (programs) shown in Section VII.
5) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will end and the Cool Down Cycle will begin. 6) Once the Cool Down Cycle begins at the end of the heat cycle, the light emitting diode (L.E.D.) display will read COOL DOWN TEMP ___/___ MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off the heat and continue the fan and basket (tumbler) until the Cool Down Time or temperature is reached.
7) Once the Cool Down Cycle is completed the Phase 7 OPL microprocessor controller (computer) will proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound (for amount set in Audio Alert On Time). The L.E.D. display will read “WRINKLE GUARD.” The times are fixed at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not programmable. During the ON time, the blower (fan) and the basket (tumbler) will start to rotate (without heat for 2 minutes).
NOTE: Press and hold the “DOWN ARROW” to view the basket (tumbler) RPM. 7) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will end, and the Cool Down Cycle will begin. 8) Once the Cool Down Cycle begins at the end of the heat cycle, the light emitting diode (L.E.D.) display will read COOL DOWN TEMP ___/___MINUTES REMAINING.
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” O key, at this time the dryer will go into a cycle pause. If the “STOP/CLEAR” O key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the “READY” state. 8) Once the programmed drying time has expired, the Phase 7 OPL microprocessor controller (computer) will proceed into the Cool Down Cycle (Mode). 9) Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D.
6. In the programming mode, the number of keys can be used to jump to menu levels without scrolling through them ALL. I.E., from 0 select Model in “DRYER SETUP”; you can jump to menu level five (5). Enter lint count under “DRYER SETUP” by pressing the five (5) key followed by “START/ENTER” l key to accept value. Light emitting diode (L.E.D.) display will read five (5): ENTER Lint Count 1 to 5. 7. The basket (tumbler) temperature can be displayed by pressing and holding the “UP ARROW” key. 8.
SECTION V L.E.D. DISPLAY MESSAGES The light emitting diode (L.E.D.) display informs the operator of cycle status, program verification, and displays important diagnostic messages and fault information. A. L.E.D. DISPLAY OPERATING STATUS 1. Cycles in Progress a. While the dryer is operating, the L.E.D. display will read which cycle is in progress. I.E., in a Manual Drying Cycle (Mode), the L.E.D. display will read “MANUAL DRYING CYCLE.” In the Cool Down Cycle (Mode) the L.E.D.
SECTION VI PROGRAMMING INSTRUCTIONS A. INTRODUCTION TO PROGRAMMING The various program selections are stored in the Phase 7 OPL microprocessor controller (computer) and are broken down into five (5) categories: 0. Language (ENGLISH, FRANCAIS, ESPANOL, ITALIANO, and DEUTSCH). 1. System Parameters (Dryer Setup, Display Setup, Cool Down Setup, and Wrinkle Guard Setup). 2. Preprogrammed Cycles (Key “A-F”). a.
If the parameter (program) change is a feature change, such as changing the temperature conversion from degree Fahrenheit (ºF) to degree Celsius (ºC) or from “AUTO” (Automatic Drying Cycle - [Patent No. 4,827,627]) to “MANUAL” (Timed [Manual] Drying Cycle), the operator will press and hold the “UP ARROW” or “DOWN ARROW” key. This will toggle between choices.
B. PROGRAMMING FLOWCHARTS The following section of this manual explains the programming of the preprogrammed cycles and Program Locations (system parameters) through the use of flowcharts. A flowchart is nothing more than a diagram of the programming process. Four (4) different symbols will be used in these flowcharts: display symbol key symbol START/ENTER STOP/CLEAR Each display symbol will represent a readout on the Phase 7 OPL microprocessor controller (computer) L.E.D.
PHASE 7 MENU PROGRAMMING PROCEDURE EVERY INDENTED STEP REPRESENTS THE “START/ENTER” KEY BEING PRESSED TO SELECT A MENU ITEM. EVERY MESSAGE WITH A NUMBER BEFORE IT, INDICATES THAT IT IS A MENU SELECTION CHOICE. EVERY MESSAGE WITHOUT A NUMBER BEFORE IT, INDICATES THAT IT IS THE LAST MENU LEVEL. I.E.
0: SELECT LANGUAGE ENGLISH FRANCAIS ESPANOL ITALIANO DEUTSCH 1: SELECT SYSTEM PARAMETERS 0: DRYER SETUP 0: SELECT MODEL GAS (Reversing) ELECTRIC (Reversing) STEAM (Reversing) GAS (Non-Reversing) ELECTRIC (Non-Reversing) STEAM (Non-Reversing) 1: SYSTEM TEMP DEG F DEG C 2: ENTER LINT COUNT 1 TO 5 5 (5 = DEFAULT VALUE) 3: ENTER AUDIO ALERT ON TIMES 0 TO 10 5 (5 = DEFAULT VALUE) 4: ENTER ROTATION SENSOR ON/OFF (ON = DEFAULT VALUE) 1: REVERSING SETUP 0: ENTER SPIN TIME 30 TO 120-SECONDS 60 SEC (60 = DEFAULT VALU
2: PROGRAM “A-F” CYCLE SELECT “A-F” KEY * (“*” DISPLAY THE LETTER CHOSEN.
3: PROGRAM “0-40” CYCLE 1: SEE 2: PROGRAMMING A-F CYCLES 4: DEFAULT SETTINGS ENTER PASSWORD (PRESS “1” “2” “3”) CONFIRM DEFAULTS NO (DEFAULT VALUE) YES 26
Selecting Languages NOTE: The computer must display ready to enter program mode Ready Press and hold the stop/clear key While holding the stop/ clear key, press the up arrow key. 0:SELECT LANGUAGE Press ENTER to access ENGLISH Press the up or down arrow key to select a different language. ENGLISH, FRANCAIS, ESPANOL, ITALIANO, and DEUTSCH are the selections.
Selecting a Dryer Model While holding the stop/ clear key, press the up arrow key.
From Previous Press ENTER to access GAS REVERSING Press the up or down arrow key to select a different model. GAS REVERSING, ELECTRIC REVERSING, STEAM REVERSING, GAS NONREVERSING, ELECTRIC NON-REVERSING and STEAM NON-REVERSING are the selections.
Selecting the System Temperature While holding the stop/ clear key, press the up arrow key.
From Previous Use arrow key Or number 1 Press ENTER to jump directly to the location 1: SYSTEM TEMP Press ENTER to access DEG F Press the up or down arrow key to select DEG F or DEG C DEG C Press ENTER to store new changes 2: ENTER LINT COUNT 1 TO 5 31
Setting the Lint Count While holding the stop/ clear key, press the up arrow key.
From Previous Use arrow key Or number 2 1: SYSTEM TEMP Press ENTER to jump directly to the location 2: ENTER LINT COUNT 1 TO 5 Press ENTER to access 5 3 Press the up arrow key to increment the number, down arrow key to decrement the number or enter the number directly.
Adjusting the Audio Alert On times While holding the stop/ clear key, press the up arrow key.
From Previous Use arrow key Or number 3 1: SYSTEM TEMP Press ENTER to jump directly to the location 2: ENTER LINT COUNT 1 TO 5 3: ENTER AUDIO ALERT ON TIMES 0 TO 10 Press ENTER to access 5 Next page 35
Next page Press the up arrow key to increment the number, down arrow key to decrement the number or enter the number directly.
Rotation Sensor While holding the stop/ clear key, press the up arrow key.
From Previous Use arrow key Or number 1: SYSTEM TEMP 4 2: ENTER LINT COUNT 1 TO 5 Press ENTER to jump directly to the location 3: ENTER AUDIO ALERT ON TIMES 0 TO 10 4: ROTATION SENSOR Next page 38
From Previous Press ENTER to access OFF Press the up or down arrow key to select ON or OFF ON Press ENTER to store new changes 4: ROTATION SENSOR 39
Adjusting Reversing Spin Time and Stop Time While holding the stop/ clear key, press the up arrow key.
Next Page (A) Next Page (B) 1: REVERSING SETUP Press ENTER to access 0: ENTER SPIN TIME 30 TO 120 SECONDS Press ENTER to access 60 7 0 Press the up arrow key to increment the time, down arrow key to decrement the time or enter the time directly. The time is adjustable from 30 to 120 seconds.
From Previous Press ENTER to access 5 Press the up arrow key to increment the time, down arrow key to decrement the time or enter the time directly. The stop time is adjustable from 5 to 10 seconds.
Wrinkle Guard Audio Alert While holding the stop/ clear key, press the up arrow key.
Next Page (A) Next Page (B) 2: WRINKLE GUARD SETUP Press ENTER to access 0: WRINKLE GUARD AUDIO ALERT Press ENTER to access ON Press the up or down arrow key to select ON or OFF OFF Press ENTER to store new changes 0: WRINKLE GUARD AUDIO ALERT 44
Steam Injection Setup While holding the stop/ clear key, press the up arrow key.
Next Page (A) Next Page (B) 2: WRINKLE GUARD SETUP 3: STEAM INJECTION SETUP Press ENTER to access Next page 46
From Previous ENTER 1ST ON TIME 0:01 TO 45:00 NOTE: Time Format is mm:ss The first time adjustment is Minutes mm: 0:00 5 Press the up arrow key to increment the time in minutes, down arrow key to decrement the time in minutes or enter the time in minutes directly.
From Previous 10 Press ENTER to store new changes ENTER 1ST OFF TIME 5:11 TO 45:00 The first time adjustment is Minutes mm: 0:00 8 Press the up arrow key to increment the time in minutes, down arrow key to decrement the time in minutes or enter the time in minutes directly.
From Previous 2 0 Press the up arrow key to increment the time in seconds, down arrow key to decrement the time in seconds or enter the time in seconds directly. 20 Press ENTER to store new changes ENTER 2ND ON TIME 8:21 TO 45:00 The first time adjustment is Minutes mm: 0:00 9 9 Next page 49 Press the up arrow key to increment the time in minutes, down arrow key to decrement the time in minutes or enter the time in minutes directly.
From Previous Press ENTER to store new changes The second time adjustment is Seconds :ss 9: 00 4 0 Press the up arrow key to increment the time in seconds, down arrow key to decrement the time in seconds or enter the time in seconds directly. 40 Press ENTER to store new changes ENTER 3RD ON TIME 8:21 TO 45:00 0:00 Press ENTER to store new changes Next page 50 When 0 time is entered, the program will jump back to either 2: PROGRAM A-F CYCLES or 3: PROGRAM 0-40 CYCLES.
From Previous 0:00 Press ENTER to store new changes 2: PROGRAM A-F CYCLES or 3: PROGRAM 0-40 CYCLES 51 When 0 time is entered, the program will jump back to either 2: PROGRAM A-F CYCLES or 3: PROGRAM 0-40 CYCLES.
Programming A - F Cycles or 0 - 40 Cycles While holding the stop/ clear key, press the up arrow key.
Previous Page SELECT A - F KEY or ENTER 0 - 40 A or 0 B Press the key (s) corresponding to the cycle you wish to program A - F or 0 - 40.
From Previous (A) From Previous (B) Press ENTER to access Non reversing models will display "NOT AVAILABLE" and jump to 1: ENTER DRY TEMP 160 TO 200ºF Press ENTER to store new changes 0: REVERSE MODE ON Press ENTER to access Press the Up or Down Arrow Key to turn reversing ON or OFF OFF OFF Press the Up or Down Arrow Key to turn reversing ON or OFF Press ENTER to store new changes Axial models will display 160ºF only then jump to 2: ENTER DRYNESS LEVEL.
Press the up arrow key to increment the temp, down arrow key to decrement the temp or enter the temp directly. From Previous (A) From Previous (B) 1 2 7 5 Press the up arrow key to increment the time, down arrow key to decrement the time or enter the time directly.
From Previous (A) From Previous (B) Press the up or down arrow key to adjust the dryness level. FINISHING, DRY OR EXTRA DRY Press ENTER to store new changes 1: ENTER DRY TIME 0 TO 99 MINUTES EXTRA DRY Press ENTER to access Press ENTER to store new changes 30 3: ENTER CYCLE ADJUSTMENT 4 Press ENTER to access Press the up arrow key to increment the value, down arrow key to decrement the value or enter the value directly.
From Previous (A) From Previous (B) 75 Press ENTER to access Press ENTER to store new changes 1 4: CONTROLLED COOL DOWN 7 Press ENTER to access 5 ON 175 Press the up or down arrow key to turn the option ON or OFF. Press the up arrow key to increment the temp, down arrow key to decrement the temp or enter the temp directly.
Press ENTER to store new changes. If CONTROLLED COOL DOWN is ON the program will display NOT AVAILABLE and jump to 6: ENTER COOL DOWN TEMP 70 TO 100 ºF when ENTER. Press the up arrow key to increment the time, down arrow key to decrement the time or enter the time directly. From Previous (A) From Previous (B) Press the up or down arrow key to turn the option ON or OFF. 6 OFF Press ENTER to store new changes 5 4: ENTER COOL DOWN TIME 0 TO 99 MINUTES Press ENTER to access.
From Previous (A) Press the up arrow key to increment the temp, down arrow key to decrement the temp or enter temp directly. From Previous (B) Press ENTER to store new changes 8 5: ENTER COOL DOWN TEMP 70 TO 100 ºF 0 Press ENTER to access Press the up arrow key to increment the temp, down arrow key to decrement the temp or enter temp directly.
From Previous Press ENTER to access OFF Press the up or down arrow key to turn the option ON or OFF. ON Press ENTER to store new changes. If STEAM INJECTION is OFF the program will jump back to 2: PROGRAM A - F CYCLE ENTER 1ST ON TIME 0:01 TO 45:00 The first time adjustment is Minutes mm: 0:00 5 Next page 60 NOTE: Time Format is mm:ss Press the up arrow key to increment the time in minutes, down arrow key to decrement the time in minutes or enter the time in minutes directly.
From Previous 5 Press ENTER to store new changes The second time adjustment is Seconds :ss 5: 00 1 0 Press the up arrow key to increment the time in seconds, down arrow key to decrement the time in seconds or enter the time in seconds directly.
From Previous 8 Press the up arrow key to increment the time in minutes, down arrow key to decrement the time in minutes or enter the time in minutes directly. 8 Press ENTER to store new changes The second time adjustment is Seconds :ss 8: 00 2 0 Press the up arrow key to increment the time in seconds, down arrow key to decrement the time in seconds or enter the time in seconds directly.
From Previous ENTER 2ND ON TIME 8:21 TO 45:00 The first time adjustment is Minutes mm: 0:00 9 Press the up arrow key to increment the time in minutes, down arrow key to decrement the time in minutes or enter the time in minutes directly. 9 Press ENTER to store new changes The second time adjustment is Seconds :ss 9: 00 4 0 40 Next page 63 Press the up arrow key to increment the time in seconds, down arrow key to decrement the time in seconds or enter the time in seconds directly.
From Previous Press ENTER to store new changes ENTER 3RD ON TIME 8:21 TO 45:00 0:00 When 0 time is entered, the program will jump back to either 2: PROGRAM A-F CYCLES or 3: PROGRAM 0-40 CYCLES.
Restoring Factory Default Settings While holding the stop/ clear key, press the up arrow key.
From Previous ENTER PASSWORD 1 2 3 CONFIRM DEFAULTS NO Press the Up or Down Arrow Key to toggle from NO to YES Next page 66
From Previous YES WARNING: Pressing enter will restore factory default settings including all preprogrammed cycles and any adjustments made to programming.
Fire Suppression Valve Test While holding the stop/ clear key, press the up arrow key.
From Previous (A) From Previous (B) 5: FIRE SUPPRESSION VALVE TEST Press ENTER to access PRESS AND HOLD START TO OPEN FIRE SUPPRESSION SYSTEM VALVE The Fire Suppression system Valve will open as long as the START key is pressed.
NOTE: “NO” WILL RETURN YOU BACK TO “4: DEFAULT SETTINGS” “YES” WILL SET ALL THE PARAMETERS TO THE DEFAULT SETTINGS.
SECTION VII FACTORY PRESET PARAMETERS (PROGRAMS) NOTE: To enter program mode press and hold the stop and press the up arrow. A.
SECTION VIII PHASE 7 OPL PROGRAMMING LIMITS A. PREPROGRAMMED CYCLES 1. Automatic Drying Cycle (Patent No. 4,827,627) a. Drying Temperature from 160º F to 200º F (71º C to 93º C) in one-degree increments. b. Cycle Adjustment Value from 0-99 in increments of one (1). c. Cool Down Time from 0 to 99 minutes in 1 minute increments. d. Cool Down Temperature from 70º F to 100º F (21º C to 38º C) in one-degree increments. 2. Timed (Manual) Drying Cycle a.
B. SYSTEM PARAMETERS (PROGRAM LOCATIONS) 1. Cycle Adjustment Value from 0 to 99 in increments of one (1). 2. Manually Loaded Auto Cycle (“COOL DOWN TIME”) from 0 to 99 minutes in 1 minute increments. 3. Audio Alert 0-10. 4. Lint Count 1-5. C. FIXED PARAMETERS 1. Spin Time (“SPIN TIME”) is fixed at 2 minutes in forward and 2 minutes in reverse. 2. Stop (Dwell) Time (“STOP TIME”) is fixed at 5-seconds (in the Auto Mode) and is not adjustable.
SECTION IX PHASE 7 AUTO CYCLE (PATENT NO.
SECTION X PHASE 7 OPL SYSTEM DIAGNOSTICS IMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS. ALL major circuits, including door, microprocessor temperature sensor, heat and motor circuits are monitored.
BURNER PURGE FAULT - The gas valve signal is present during the prepurge time. MODEL ERROR, ENTER CORRECT MODEL - The wrong model was selected for the dryer. EE PROM FAULT ### - Error in memory location. The ### indicates the location of the fault. B. INPUT/OUTPUT (I/O) BOARD LIGHT EMITTING DIODE (L.E.D.) INDICATORS 1. INPUTS 1. ESTOP – (RED L.E.D.) This L.E.D. will indicate the status of the E-STOP. If the E-STOP has been pressed, then the L.E.D. is ON. 2. GAS_V – (RED L.E.D.) This L.E.D.
2. OUTPUTS 9. AUX – (GREEN L.E.D.) This is for a spare output to be programmed. 10. STEAM – (GREEN L.E.D.) This light emitting diode (L.E.D.) will indicate the status of the steam injection output. If the request to turn on the steam injection is made, then the L.E.D. is ON. 11. _HEAT – (GREEN L.E.D.) This L.E.D. will indicate the status of the heat output. If the request to turn on the heater is made, then the L.E.D. is ON. 12. AIR – (GREEN L.E.D.) This L.E.D.
C. KEYBOARD (TOUCH PAD) LAYOUT 1 1. Dot Matrix Display 2. A-F Preprogrammed Cycles 2 3. Stop/Pause Button 4. Start Button 7 5. Increment Button 6. Decrement Button 3 4 5 6 7. One time auto (Dryness level) and manual (timed) Cycle NOTE: Fuse 1 is for computer power rated at 1/2-amp. If fuse blows it is a computer board fault. Fuse 2 is for 24V control power rated at 5-amps. If fuse blows it is a 24V control fault.
SECTION XI CUSTOMER CUSTOM PARAMETER SETTINGS This section is set aside for customer use where customer or specific parameters/settings can be documented, as programmed by them for their specific dryer. It is suggested that any parameter changes or customer cycles be documented here for future reference.
PROGRAMMED CYCLE A-F: Cycle: ______________________ Cycle Type: AUTO Reverse Mode: __________________ (Option) Dry Temp: _________________________ Dry Level: _________________________ Cool Down Time: _________________________ Cool Down Temp: _________________________ Controlled Cool Down: _________________________ Cycle Type: MANUAL Reverse Mode: __________________ (Option) Dry Time: _________________________ Dry Temp: _________________________ Cool Down Time: _________________________
PROGRAMMED CYCLE 0-40: Cycle: ______________________ Cycle Type: AUTO Reverse Mode: __________________ (Option) Dry Temp: _________________________ Dry Level: _________________________ Cool Down Time: _________________________ Cool Down Temp: _________________________ Controlled Cool Down: _________________________ Cycle Type: MANUAL Reverse Mode: __________________ (Option) Dry Time: _________________________ Dry Temp: _________________________ Cool Down Time: _________________________
ADC 113320 15 - 10/17/03-200
