Specifications

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ProtoTRAK SMX K2, K3, K4 & Retrofit Safety, Installation, Maintenance, Service & Parts List Manual
5.0 Procedures for Replacements &
Maintenance
5.1 Replacements 80
5.1.1 Servo Motor Replacement
5.1.2 Servo Driver Replacement
5.1.3 Computer Module Replacement
5.1.4 System Flash Disk Replacement
5.1.5 Cable Routing on Machine
5.1.6 TRAK Sensor
5.1.6.1 Replacing the M5 Base
5.1.6.2 Replacing The TRAK
Sensor
5.1.7 Glass Scale Replacement
5.1.8 Power Drawbar
5.1.9 Ball Screw Replacement, X-Axis
5.1.10 Ball Screw Replacement, Y-Axis
5.1.11 Air Solenoid Replacement:
Auxiliary Function Machines Only
5.1.12 Spindle Motor Wiring
5.1.13 Feed Trip Adjustment
5.1.14 Quill Clock Spring Replacement &
Adjustment
5.1.15 Spindle Motor Removal &
Replacement
5.1.16 Drive Belt Replacement
5.1.17 Timing Belt Replacement
5.1.18 Brake Shoe Replacement
5.1.19 Spindle Replacement
5.2 Maintenance
5.2.1 Gib Adjustments
5.2.2 Calibration & Backlash Constants
5.2.3 Head Rotational and Tramming
5.2.4 Limit Switch Option
6.0 Retrofit Installation
6.1 Installation Tools & Hardware 117
6.2 Required Tools/Hardware
6.3 Suggested Fastener Stock
6.4 Pre-Installation Requirements
7.0 Installation Procedures
7.1 X & Y Ball Screw Installation 119
7.1.1 Removing the Table & Lead Screws
7.1.2 X-Axis Ball Screw Installation,
Part 1
7.1.3 Y-Axis Ball Screw Installation
7.1.4 X-Axis Ball Screw Installation,
Part 2
7.2 Motor/Servo Driver Installation
7.2.1 X-Axis Motor/Servo Driver
Installation
7.2.2 Y-Axis Motor & Servo Driver
Installation
7.3 Pendant Installation
7.3.1 Pendant Arm Installation
7.3.2 Installation of the Pendant Display
7.4 Cable Breakout Box Mounting
7.5 Z-Axis Glass Scale Installation
7.6 TRAK Sensor Installation (Optional)
7.6.1 X & Y-Axis Sensor
7.7 X & Y Glass Scale Installation (Optional)
7.7.1 X-Axis Scale Installation
7.7.2 Y-Axis Scale Installation
7.8 Limit Switch Installation
7.9 System Interconnection
7.9.1 ProtoTRAK SMX Basic System
Configuration
7.9.2 Cable Routing
8.0 Z Motor/Ball Screw Assembly
8.1 Installation of the Base Plate 147
8.2 Installation of the Ball Screw
8.3 Installation of the Motor Assembly
8.4 Lagun Z-Axis Cut-Out
9.0 Introduction to Self-Service
9.1 When You Have a Service Problem 157
9.1.1 Communication with the Customer
Service Group
9.2 Warranty
9.2.1 Disclaimers of Warranties
9.2.2 This Warranty Extends to
Self-Service
9.3 Replacements
9.3.1 Exchange Program
9.3.2 Return Authorization (RA) Number
Figures and Parts Lists
Fig. 1 Machine Footprints
Fig. 2 Overall Dimensions
Fig. 3 Knee Mill Component Identification
Fig. 4 Knee Mill Rear View
Fig. 5 Lifting the Machine
Fig. 6 Placement of Levels
Fig. 7 Leveling Screws
Fig. 8 Wiring the K2, K3 or K4 Non-Spindle Control
Fig. 9 Wiring the K2, K3 or K4 Spindle Control
Fig. 9-1 Wiring the K2, K3 or K4 Spindle Control
Fig. 10 Flange Disconnect/Transformer Option
Fig. 11 Transformer Option Schematic
Fig. 12 Air Regulator/Solenoid Assembly
Fig. 13 Pendant Cable Connections, Left Side
Fig. 14 Pendant, Right Side
Fig. 15 Cable Connection Diagram, Non-Spindle
Control
Fig. 16 Cable Connection Diagram, Spindle Control
Options
Fig. 17 Knee Mill Lubrication
Fig. 18 Euclid Block
Fig. 19 Electrical Box Schematic
Fig. 20 Schematic Diagram of Spindle Control Option
Fig. 21 LED’s on Spindle Control Board
Fig. 22 Computer Module & LCD/Enclosure
Replacement
Fig. 23 Compute Module & LCD/Enclosure
Replacement
Fig. 24 Flash Disk Replacement
Fig. 25 M5 Base Mounting
Fig. 26 TRAK Sensor Mounting