Manual
Table Of Contents
- Controls of the 3500i
- Manual Information
- Introduction
- Machining Fundamentals
- Manual Data Input
- Tool Management
- 4.1 Tool Table
- 4.2 Tool Data
- Program Management
- Conversational Editing
- Programming: Canned Cycles, sub-programs
- 7.1 Explaining Basic Cycles
- Round/Chamfer
- Rapid
- Line
- Arc
- Dwell:
- Plane Selection
- Reference Point Return:
- Fixture Offset (Work Coordinate System Select):
- Unit (Inch/MM)
- Dimension (Abs/Inc)
- Absolute Zero Set
- Block Form
- Temporary Path Tolerance
- System Data
- FeedRate
- FeedRate (4th-Axis)
- Spindle RPM
- M - Functions
- Tool Definition and Activation
- Repeat Blocks
- 7.2 Canned Cycles
- 7.3 Probing Cycles
- 7.4 Sub-programs
- 7.1 Explaining Basic Cycles
- Drawing Programs
- Running a Program on the Machine
- CAM: Programming
- 10.1 CAM Programming
- CAM Mode
- Recommended CAM Programming Sequence
- CAM Mode Mouse Operations
- CAM Mode Screen
- Activating CAM Mode
- Creating a New Program
- Tool Path Data Input
- Quick Coordinate Entry
- Job Setup: Basic tab
- Job Setup: Advanced tab
- Comment Tab
- Block Form: Basic tab
- Comment Tab
- Drilling Cycle:
- Drilling dialogue:
- Mill Cycle
- Pocket Cycle
- Pocket Finish Cycles
- Engraving Cycle
- Program Directive
- Modifying Toolbar
- Viewing Tools
- CAM Mode buttons
- CAM Setup
- Geometry
- DXF Import Feature
- Modifying Tools
- Shapes
- Tool Table
- Tool Paths
- CAM Example 1
- CAM Example 2
- 10.1 CAM Programming
- G-Code Edit, Help, & Advanced Features
- 11.1 G-Code Program Editing
- 11.2 G-Code and M-Code Definitions
- 11.3 Edit Help
- 11.4 Advanced Programming
- SPEED
- M - Functions
- Order of Execution
- Programming Non-modal Exact Stop:
- In-Position Mode (Exact Stop Check):
- Contouring Mode (Cutting Mode) :
- Setting Stroke Limit:
- Return from Reference Point:
- Move Reference from Machine Datum:
- Modifiers
- Block Separators
- Tool Offset Modification
- Expressions and Functions
- System Variables
- User Variables
- Variable Programming (Parametric Programming)
- Probe Move (G31)
- Conditional Statements
- Short Form Addressing
- Logical and Comparative Terms
- File Inclusion
- 11.5 Four Axis Programming
- Software Update
- Off-Line Software

28 2 Machining Fundamentals
2.1 Fundamentals of Positioning
Designation of the axes on milling machines
The X, Y and Z axes on your milling machine are also referred to as tool
axis, principal axis (1st axis) and minor axis (2nd axis). The assignment
of the tool axis is decisive for the assignment of the principal and
minor axes.
Polar coordinates
If the production drawing is dimensioned in Cartesian coordinates, you
also write the part program using Cartesian coordinates. For parts
containing circular arcs or angles it is often simpler to give the
dimensions in polar coordinates.
While the Cartesian coordinates X, Y and Z are three-dimensional and
can describe points in space, polar coordinates are two-dimensional
and describe points in a plane. Polar coordinates have their datum at a
circle center (CC), or pole. A position in a plane can be clearly defined
by the:
Polar Radius, the distance from the circle center CC to the position,
and the:
Polar Angle, the value of the angle between the reference axis and
the line that connects the circle center CC with the position.
Tool axis Principal axis Minor axis
XYZ
YZX
ZXY