ActSafe PME 4-stroke engine User’s guide WARNING! All potential users of this equipment and users management must be read and understand the instructions fully. Failure to do so could result in serious injury or death.
NOTE! Fuel >95 octane 4-stroke engine 2
Thank you for choosing a product from Act Safe Systems AB®. This machine, correctly used, will provide you with the ability to perform your work at height both safely and efficiently. Less effort is required on your behalf to reach your work position and equally to bring up any necessary materials and tools.
The motor must not be operated before these safety instructions have been read and understood. Read this guide carefully as well as the instructions concerning the engine (page 21). This symbol means that the text refers to risk of injury. The words Danger, Attention and Caution indicate the degree of risk. Not following the directions may result in death, injuries and/or damage to property. Always wear head and ear protectors when using this unit. Shows the direction of the rotation of the rope grab.
Definitions 6. 9. 2. 7. 20 8. 10 12. 13. 4. 19 17. 11. 21. 5. 14. 15. 16 3. 18. 1. 1. Accelerator Handle 12. Top hole for fastening the rope/carabiner 2. Spark Plug 13. Lower hole, NOT FOR LIFTING! 3. Switch 14. Engine Sling 4. Starter Assy Red/Magnapull 15. Carabiner D-form 5. Tank Lid complete 16. Fuel Tank 6. Gear box/Transmission 17. Knife 7. I’D, descending device 18. Cover 8. Air Filter 19. Start lever 9. Rescue Kit 20. Idle Screw 10. Loop with long washer 21.
SAFETY PRECAUTIONS If this warning is ignored, it could result in death, serious injuries or damage to property. DO NOT run the engine in an unventilated area. (Exhaust gases contain carbon monoxide, an odourless deadly toxin). DO NOT put your hands or feet into moving or rotating parts. DO NOT store, spill or use petrol near any ignition source, including unshielded flames or near furnaces or water heaters that have permanent flames or which could produce sparks.
USER’S MANUAL ActSafe PME This user’s manual will not replace instruction and training. The product should only be used by personnel who have received training and practice in both the ActSafe PME and handling components designed to be used as Personal Protective Equipment. GENERAL INFORMATION This machine is designed to be used with kernmantle ropes measuring 10-12 mm Ø, standard approved according to EN1891.
HOW TO USE THE MACHINE Before the machine is started, check the points mentioned above, make sure that the machine has sufficient petrol, and make sure that if any other type of personal protective equipment is needed, e. g. descending device, it is ready for use. Start the machine as instructed in the user’s manual, and make sure that the ActSafe PME is in good working order before ascending. Your colleague can put some light tail weight on the loose end of the rope to help you travel up more smoothly.
- The user of the machine shall have received information about the machine’s functions and how it should be used. He should also have participated in user level training by a certified ActSafe PME Instructor. - Wear hearing protection and helmet. - Never start or run the engine inside a closed room or building. Breathing exhaust fumes can kill. - Keep handles free from oil and fuel. - Keep hands away from rope grab during the ascent or when the machine is running.
TRANSPORT AND STORAGE - Carry the ActSafe PME by the handle with the engine off and the muffler away from your body. - Allow the engine to cool, empty the fuel tank and secure the ActSafe PME before storing or transporting it in a vehicle. - Empty the fuel tank before storing the machine. It is recommended to empty the fuel after each use. - Store the ActSafe PME out of reach for children. - Clean the unit carefully and store it in a dry place.
STOPPING Gradually decrease the engine speed to an idle speed, and then slide ignition switch to STOP position. RUNNING IN The machine is equipped with overload protection that is based on a centrifugal function. When the engine speed increases, two brake shoes are forced towards a drum; the friction causes the rope grab to be driven. If the machine is run according to the instructions, the overload protection will withstand 300 kg. This level will change if the engine’s power diminishes, e.g.
This method is mostly used during work on open framework structures and towers. The user is protected against falling for the whole work period on a structure; the fall arrest equipment secures and makes the ascent and work more effective. On the mast/pole the sling can be mounted where the safety rope is attached to.
WORK TECHNIQUE If the mast/pole has a fixed guiding line, the sling has to be mounted so that the guiding line: Below is a detailed description of work technology as well as required connections and products that should be used together with the ActSafe PME. However, it should be considered that this instruction does not replace any training that is necessary for using this kind of equipment.
The anchorage point must have a break load of at least 15kN. Karabiner, harnesses, slings etc. must be of approved type and have a CE-marking for personal protective equipment (PPE). 2) Press the rope with your thumb in the ring through the metal loop that is situated directly above the rope grab. 1) Place the machine on the ground directly under the rope that will be used for the ascent, open the rope grab protective cover. 3) Insert the work rope in the rope grab and close the protective cover.
- Start the machine whilst still placed on the ground. Normally the choke is only used when cold-starting the machine. Press the choke button down directly after the machine has started. Check the power supply with the ON/OFF switch. - Turn gently on the throttle and the ActSafe PME will “climb” up the rope to a level where the karabiner hangs under the machine. - Clip the karabiner onto the front attachment point of the harness.
ALTERNATIVES As mentioned above, the line thrower may be used to bring a permanent working rope for initial ascent to its position. However, the device may also be used during other assignments, preferably under weather conditions where it often comes to icing of ropes, which may cause damages and breakage of a permanently fixed guiding line. In certain assignments, e.g. during inspection of connections, in case of a repeating burst of the connections the line can be attached close to the connection.
5. Release the rope from the machine’s rope grab (the safety device is now formed by the TIBLOC which is attached to the harness by the short sling). The ActSafe PME is now loose and you can hang down, still connected to your harness. 6. Place one foot in the longer sling and “step up”. While you are standing up tighten the rope through the I’D. Your weight is now taken by the I’D and the TIBLOC is unburdened. 5. 6. 7. Disengage the TIBLOC and begin the descent.
7. Disengage the TIBLOC and begin the descent. This technique is also employed when the machine is used to ascend to a work situation during construction, i.e. the machine will transport you up, but before the work commences, re-attachment in preparation of the descent is done. 7.
ACTSAFE PME IN RESCUE OPERATIONS The ActSafe PME also functions as a source of power for lifts during rescue operations. Its greatest advantage compared to other products is, in addition to its simplicity and lightweight, that the rescuer who assists the stretcher controls the machine. A common problem in rescue operations is the communication breakdown.
RESCUE OF COLLEAGUES FROM FRAMEWORK STRUCTURES Where ActSafe PME is used in working situations on framework structures, a method has been developed where the work rope, which is used to ascend and descend to the place of work, is anchored at ground level. The work rope is anchored on the ground using a sling, a karabiner and a descending device.
Alternatives to different set up 21
SERVICE AND DAILY INSPECTIONS AIR FILTER The air filter must be cleaned from dust and dirt in order to avoid: - carburettor malfunctions - starting problems - engine power reduction - unnecessary wear on the engine parts. - abnormal fuel consumption Clean the air filter daily or more often if working in exceptionally dusty areas. The machine has to be maintained and serviced according to below instruction in order to ensure its reliable functioning.
SPARK PLUG MAINTENANCE SCHEDULE The spark plug condition is influenced by: - A dirty air filter. - Hard running conditions (such as cold weather). Below, you will find some general maintenance instructions. For further information please contact your service dealer. These factors cause deposits on the spark plug electrodes, which may result in malfunction and/or starting difficulties. If the engine is low on power, difficult to start, or runs poorly at idling speed, always check the spark plug first.
THE ROPE GRAB It is normally not necessary to remove the rope grab for inspection unless it has been exposed to abnormally dusty or dirty environment. However, in case it should be necessary to clean the machine and its rope grab, please observe the following instructions: 1. The rope grab can be demounted and replaced only together with the drive shaft. The rope grab and the drive shaft form a unit. Loosen the two M6 nuts (1.) that are situated inside the textile bag.
ENGINE WARRANTY Act Safe Systems AB is pleased to assume warranty obligations and apologies for the trouble caused to you. All authorised dealers are also entitled carry out warranty repairs. In most cases it only concerns routine repairs, however, sometimes warranty claims are not justified. For instance, warranty is deemed void if engine defects are caused by misuse, incorrect maintenance, transport, handling, storage or installation.
REGISTER AND YOUR COMPANY CAN EXTEND ITS WARRANTY PERIOD FOR ONE MORE YEAR. Register by writing a mail with subject “Registration of ActSafe PME” to info@actsafe.se or call +46 31 655 660. ActSafe wants to have direct contact with the users of our products. When your company registers, the warranty period will extend with one more year.
Guarantee General conditions ActSafe is responsible for the proper function of the product during the guarantee time period. If a defect is detected while under guarantee the product will be repaired without cost by ActSafe or a authorized Service Dealer. The validity of the guarantee must be proved by a copy of the invoice and the serial no of the product. ActSafe will not repair the product under guarantee if this information is incomplete or has been subject to changes after the date of purchase.
WARNING! The ActSafe PME should only be used so that the rope has an anchor point straight above the position of the user. The anchor point has to withstand a force of at least 15kN. Before use, make a visual inspection of all the components of the system to ensure that it is in a serviceable condition and operates correctly. All components in the system should be PPE approved for use in a fall arrest- or work positioning system (CE-marked or similar).
SERVICE CARD ActSafe Serial No: Year of manufacture Date of purchase Date first put into service Name of owner Date of service: DATE INSPECTOR OK 31
Specifications for ActSafe PME The ActSafe PME is the basic product in a working method developed by Act Safe Systems. The method, together with the machine and product knowledge, demands trained personnel. Immediately before use, the user shall: make a visual inspection of the ActSafe PME and all the components in the working system like ropes, karabiners and descending device etc to ensure that it is in a serviceable condition and will operate correctly.
