E-WheelsTM Electric Scooters EW-36 / EW-66 Electric Mobility Scooter EW-36 EW-66 Read this manual completely before riding your electric mobility scooter www.ActiveForever.
IMPORTANT! 1. BATTERY MAINTENANCE and CHARGING INSTRUCTIONS You MUST charge completely prior to initial use. (Follow charging instructions in your Product Handbook) 2. Charge immediately after each use. 3. Charge before storage. You must charge every 30 days if not in use. 4. Charge the unit for 6-8 hours or until the light on the charger turns red & green. 5. DO NOT allow this unit to deep discharge the battery. 6. For safety purposes, DO NOT charge for over 8 hours. 7.
IMPORTANT PLEASE READ THIS BEFORE USING THIS PRODUCT WARNING READ THIS FIRST! This product does not conform to Federal Motor Vehicle Standards and is not intended for operation on public streets, roads or highways. Serious injury can result from the unsafe operations of this product. Operator can minimize these risks by using certain safety equipment such as: safety helmet, goggles, gloves, elbow and kneepads and appropriate footwear.
QUICK REFERENCE SAFETY GUIDE • • • • • • • • • • • • • • SAFETY GUIDE The recommended minimum age for riding this scooter is 16 years old. To avoid damage to the motor and footplate, do not overload the scooter. Never ride with more than one person. Inspect your scooter thoroughly before each use for loose or missing parts. Avoid unintentional starts by turning the scooter off while not in use.
Contents Riding Safety ………………………………………….. 5 Safety Basics & Operating Instructions…………. 6 Wet Weather & Night Riding ………………………. 8 Specifications …………………………………………. 11 Components ………………………………………….. 12 Assembly and Setup ……………………………….. 14 Routine Operation ………………………………….. 15 Battery Care and Maintenance…………………. 17 Battery Charging …………………………………… 20 Other Maintenance …………………………………. 23 Fuse ……………………………………………………… 24 Scheduled Maintenance …………………………. 25 Troubleshooting ……………………………………….
The EW-36/EW-66 is a highly stylish, environmentally friendly, fossil -fuel-free personal transportation device, incorporating these advanced-design components: Highly efficient High torque DC motor. Controller with battery indicator and protection from over voltage and under voltage. Brake system with power cut-off, for safe riding. 48V 20Ah high performance battery, delivering stronger current and longer range.
Safety Basics: Do’s and Don’ts The Do’s o Always conduct a Safety Check before you ride your EW-36/EW-66. Be thoroughly familiar with the controls of your EW-36/EW-66 o Always wear an approved helmet when riding your EW-36/EW-66. Follow the helmet manufacturer’s instructions for fit, use and care of your helmet. o Always keep body parts and other objects away from the spinning wheels of your EW-36/EW-66 o Always wear shoes that will stay on your feet and will stay on the floorboard.
drive train. Riders who are jumping their EW-36/ EW-66risk serious damage to their EW-36/EW-66 and will void their warranty. o Never carry anything which obstructs your vision or your complete control of the EW-36/EW-66 or which could become entangled in the moving parts of the EW-36/EW-66. o Never hitch a ride by holding on to another vehicle. o Never ride your EW-36/EW-66 while under the influence of alcohol or other drugs.
o Ride defensively. To other road users, you may be hard to see. o Concentrate on the path ahead. Avoid potholes, gravel and dirt, wet road, oil, curbs, speed bumps, drain grates and other obstacles. o Be alert for unexpected events, such as opening car doors or cars backing out of concealed driveways. o Be extra careful at intersections and when preparing to pass other vehicles. o Familiarize yourself with all the bike's features. Practice signal lights, braking and use of the horn.
conditions, apply your brakes earlier and more gradually than you would under normal, dry conditions. Decrease your riding speed, avoid sudden braking, and take corners with additional caution. Keep in mind that there is a direct, but inverse, relationship between speed and controllability. Be more visible on the road. Wear reflective clothing and use safety lights. Potholes and slippery surfaces such as lane markings and train tracks all become more hazardous when wet.
Ride at night only if necessary. Slow down and use familiar roads with street lighting, if possible. Other Reminders The EW-36/EW-66 works best on level ground. Use caution while going down an incline, such as a hill or a ramp. Hill climbing and repeated acceleration/braking will exhaust the battery much more rapidly. The EW-36/EW-66 has an electrical brake cutoff system. When you engage either brake, the throttle becomes inoperative. Release the throttle before braking. Do not “ride” the brakes.
Store your EW-36/EW-66 in a dry place. Exposing your EW-36/EW-66 to rain, snow, or other precipitation may result in damage. SPECIFICATIONS EW-36 EW-66 COLOR: Red, Silver, Dark Blue, Orange POWER: Electric WATTS: 500 Watt MOTOR TYPE: Transaxle differential brushless motor AMPS: 20 AH VOLTS: 48 Volt DIMENSIONS: 61”*29”*41” BATTERIES: 48 volt lead acid maintenance free battery TIRE SIZE: 16”/2.
COMPONENTS 10 9 5 3 6 4 7 8 2 1 1.Battery Storage Access 5. Instrument panel (tilt seat forward) 6. Throttle (4 batteries total) 7. Brake levers 2. Seat Recline Adjuster 8. Ignition Switch 3. Drop Down Arm Rests 9. Basket 4. Forward/Reverse switch 10. Variable speed control 12 www.ActiveForever.
3 4 10 5 2 9 8 1 1. Brake levers 2. High/low beam selector 3. Rearview mirrors 4. Instrument Panel 5. Headlight switch 6. Throttle 7. Ignition switch 8. Forward/Reverse switch 9. Turn Signal 10. Speed Control Knob 13 www.ActiveForever.
ASSEMBLY AND SETUP 1) Remove your EW-36/EW-66 from its shipping carton. EW-36/EW-66 weighs about 150 lbs, so get help, and use care. Cut away any residual packing materials with a knife or scissors. 2) Attach the Rear View Mirrors to the mounting holes. A wrench can be used to tighten the lock nuts at the base of each mirror. 3) Check if the brakes are properly adjusted. The brake handles should stop short of touching the handgrip, when fully engaged.
ROUTINE OPERATION A) Pre-Ride Check 1) Be sure the tires have enough air. A low tire pressure risk rim pinching (tube failure) and lowers your range (distance per charge). 2) Be sure the battery is fully charged. Riding on a low state-of-charge will reduce range, and can damage the battery. 3) Be very careful not to twist the throttle and engage the hand brake at the same time. If this occurs excessive power will occur and this will cause the scooter to leap forward.
4) The EW-36/EW-66 has an onboard Voltmeter, indicating the Battery’s approximate state-of-charge. It is normal for this reading to “sag” somewhat during acceleration. Excessive Voltage “sag” is a sign of a depleted or damaged battery. When a battery is exhausted, if you force it to supply energy, it will dramatically damage the battery. At this time, the -low voltage protector will shut off the power automatically, protecting the battery from further damage. 5) Hold onto the handlebars with both hands.
Battery Care and Maintenance What to Expect of Your Batteries, Ideally The battery is a sealed lead-acid type, with a gel electrolyte. With normal use, it can last for well over 300 charge/discharge cycles. Know that normal use should mean partial, and not complete discharging. If you employ “shallow” discharge cycles, using less than 30% of battery’s capacity, the battery can achieve up to 1,200 charge/discharge cycles. Thus, it is good to charge the battery after each ride.
What’s Inside Your EW-36/EW-66 Battery The Battery is composed of four 12 Volt, 20 Amp-hour capacity batteries, in series, for a total capacity of 48 V, 20 Ah. The component batteries are a standard, commercially available size. Keep three things in mind, however, should you choose to service your battery. 1) The batteries are soldered into place. Replacing batteries will require soldering equipment and skills. 2) Batteries can be extremely dangerous.
Replace the battery if there are leaks, visible breaks or cracks. Dispose of used batteries by taking them to a recycling center, or according to state and local laws. Battery Temperature Sensitivity Ambient temperature will affect almost every kind of battery. Usually, the battery shows good discharging capability at higher air temperature. When the air temperature is under 0 ºF, the battery power will decline more than one third.
Frequent braking and acceleration, driving into headwinds, up hills or with cargo will all cost a lot of battery energy. In these conditions, the EW-36/EW-66 will not reach its normal range. Battery Charging Be sure to charge the battery completely if you will not use it for a long period. Ideally, you should charge it every 20 days. Even a healthy battery will discharge itself slowly. Even with its power off, the EW-36/EW-66 state-of-charge will decline gradually over time.
3) Keep the charger and battery away from water to prevent electrical shock and shorting. The charger is intended for use in a covered dry area only. 4) Plug the end of the charger’s cord into the socket of the adaptor first. Next connect the adaptor to the EW-36/EW-66 (the charger port in located below thefront of the seat). Then plug the chargers’ AC cords into the wall outlet. 5) Read the charger label to learn about the charger indicator lights, and their meanings.
IMPORTANT The electric bike is powered by four 12V/20Ah batteries wired in series to provide 48 volts of potential. All batteries charge simultaneously. You should charge your EW-36/EW-66 after each ride. You should charge your EW-36/EW-66 if it has not been used for 30 days or more. WARNING Do not place the battery near heat or fire. Do not expose the chargers to water. 22 www.ActiveForever.
OTHER MAINTENANCE Your EW-36/EW-66 should be checked once a year for a thorough inspection and adjustment. This can guarantee the comfort, safety and the normal operating life of the EW-36/EW-66 Front and Rear Brakes The adjustment of the front brake is the same as in a common motorcycle. It is very important to brake effectively and to be sure that the battery shut-off device is in good condition. When the brake lever is released, the wheel should spin without resistance.
Fuse The EW-36/EW-66 comes with one 25A Glass Fuse. The fuse is located under the headlight fairing. Lubrication You should inspect and maintain your EW-36/EW-66 and lubricate the mechanical power transmission components. The brake cables may also need lubrication Lubricate the brake cables with silicone or graphite lubricant. Maintenance period: one month. Lubricate the fork Shock Absorber tube, axle rim, and the axle ball bearing with SH/T0386 lubricant, bicycle or lithium grease.
Scheduled Maintenance EW-36/EW-66 should be checked from time to time. Refer to the maintenance schedule in the following chart: Check ● Parts adjust daily Bolts, nuts, screws etc-to ensure that nothing is loose. Footboard-to ensure it is not worn out Tire pressure-to ensure good tire pressure Drive equipment-to ensure good position; not too loose, nor too tight. Brake pads-to ensure it is not worn out. Wheel rim- to ensure it is not distorted. Steering Linkage- to ensure it is not distorted.
TROUBLESHOOTING GUIDE Problem Cause Battery gauge does not register anything when vehicle is on. 1. Loose connection near the power switch or battery pack. 2. Battery is completely discharged. 1. Motor wire is loose or disconnected. 2. Throttle is defective. 3. Controller is defective. Battery gauge registers but vehicle still does not work. Solution 1. Check the connections, reconnecting any that are loose. 2. Charge the battery. 1. Send to service to repair the wiring. 2. Replace Throttle 3.
