Training Manual RFS Subway Models RFS - 60 Hz August 2011 16400014
Table of Contents Important Safety Information........................................................................................1-5 Installation.......................................................................................................................7 Quick Start Reference Guide......................................................................................9-11 Components....................................................................................................
1 Important Safety Information 1
Important Information Important Notices for Servicers and Consumers ACP will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.
Important Safety Information ! WARNING Read the following information to avoid possible exposure to microwave radiation: The basic design of the Microwave Oven makes it an inherently safe device to both use and service. However, there are some precautions which should be followed when servicing the microwave to maintain this safety. These are as follows: 1. Always operate the unit from an adequately grounded outlet. Do not operate on a two-wire extension cord. 8.
IMPORTANT SAFETY INSTRUCTIONS Recognize this symbol as a SAFETY message ! WARNING When using electrical equipment, basic safety precautions should be followed to reduce the risk of burns, ?> > # $ [ 1. READ all instructions before using equipment. 9. DO NOT heat baby bottles in oven. '*+! +,! 08;;8< “PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY” on this page. 10.
IMPORTANT SAFETY INSTRUCTIONS WARNING WARNING " ? " " $\ Liquids such as water, coffee, or tea are able to be overheated beyond the boiling point without appearing to be boiling due to surface tension of the liquid. Visible bubbling or boiling when the container is removed from the microwave oven is not always present. THIS COULD RESULT IN VERY HOT LIQUIDS SUDDENLY BOILING OVER WHEN A SPOON OR OTHER UTENSIL IS INSERTED INTO THE LIQUID.
2 RFS 60 Hz Specifications Installation · Unpacking the oven · Radio Interference · Oven Placement Power Specification · Input- Power Source · Output- Power Source · Power Consumption Cavity Dimensions · Weight 6
Installation Unpacking Oven Oven Placement ^ _ " dents inside oven cavity. ^ ' $ ? immediately. Do not attempt to use oven if damaged. ^ ' " " ^ _ " % $ > [ few hours before connecting power. ^ ! " % " > such as pizza oven or deep fat fryer.
Models Power Source Voltage AC Amperage Frequency Single Phase, 3 wire grounded ` } ` Power Output Nominal microwave energy (IEC705) Minimum temperature rise Operating Frequency Power Consumption Cook Condition Microwave Dimensions Cabinet Width Height Depth Cavity Dimensions Width Height Depth Weight Crated Uncrated RFS12SW2B, RFS12SW2C, RFS12TSW 120V 20 A 60 Hz X NEMA 5-20 1200 W 12°F / 6.
3 RFS 60 Hz Quick Start Reference Guide Control Panel · Manual operation · Programming items · Qty 2X Pad Clean Filter User Options · Changing options · Factory presets 9
Quick Start Reference Guide Refer to Product Safety Manual for Safety Statements CLEAN FILTER CLEAN FILTER Complete Owner’s Manual available online This oven displays at user " < displays ACP recommends cleaning the y. Cleaning the air The message will stop displaying automatically after 24 hours. Depending on microwave use and environmental > $ cleaned more frequently.
Quick Start Reference Guide Refer to Product Safety Manual for Safety Statements Complete Owner’s Manual available online Can I change an option? Options such as single or double pad programming, beep volume, and maximum cooking time can be changed to suit individual preferences. To change options: 1. Open oven door. ^ If door is closed or RESET pad is pressed before programming is complete, changes are discarded and microwave exits programming mode. 2. Press and hold pad 2 for approximately 5 seconds.
4 RFS 60 Hz Components Location 12
Components Location Cavity TCO Top Stirrer Motor Blower Motor H.V. Capacitor H.V.
5 Disassembly Door removal · Disassembly Control panel removal · Wire terminals 14
Disassembly Door Removal 1. Disconnect power to oven. 2. Open oven door, remove top hinge cap, and slowly lift door to disengage the hinge pins at top and bottom. Top hinge cap Top hinge cap 3. To reinstall door, place top pin into slot first, then align bottom pin. 4. Reinstall top hinge cap. Choke cover Outer Door panel Latch assembly * Door Handle Spring Door frame/ choke assembly * Apply thread lock compound to threads, tighten side screw first.
Disassembly Control Panel Removal 1. 2. 3. 4. Disconnect power to oven and remove outer case. Disconnect and label wires from controller/timer. Open oven door. Remove screw securing top of control panel to cavity. Lift control panel up and out to release tabs. Disconnecting Wire Terminals All wire terminals are locking-type terminals. Proceed as follows to disconnect wire terminals: Insulated terminals: Grasp insulator pod and pull back. DO NOT PULL ON WIRE.
6 Performance Testing Procedures 17
Performance Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires it. All Amana and Menumaster microwave oven power outputs are rated using the IEC705 standards. Using the IEC705 test method requires precision measurements and equipment that is not practical to be performed in the field. Using the test shown below will indicate if the oven performance is satisfactory.
7 Component Testing Procedures 19
Component Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires it. Illustration Component Thermal cutout Testing Disconnect all wires from TCO. Measure resistance across terminals. Cavity TCO ............................................. Magnetron TCO ...................................... Diode Discharge Capacitor Remove diode lead from capacitor and connect ohmmeter.
Component Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires it. Illustration Component Interlock switch assembly Testing Disconnect wires to switch. Results With door open measure resistance from: Top Monitor – COM (PK) – NO (BL) ........ Btm Monitor – COM (WH) – NO (RD) ...... Top Primary – COM (RD BK) – NC (BN) Btm Primary – COM (BK) – NC (BL) ........
Component Testing Procedures RFS12* ! WARNING To avoid risk of electrical shock, personal injury or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires it.
8 Troubleshooting 23
Troubleshooting WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL. 1. Check grounding before checking for trouble. 2. Be careful of the high voltage circuit. 3. Discharge the high voltage capacitor. 4.
Troubleshooting Trouble 1: The following visual conditions indicate a probable failed control circuit. 1. Incomplete segments. ^ Segment missing. ^ Partial segment missing. ^ Digit | ? (Note: Slight | ? is normal.) 2. ` ? 3. A distinct change in the brightness of one or more numbers in display. 4. One or more digits in the display are not lighting. 5. Display indicates a number dif > % > ? $ y. 6.
Troubleshooting Trouble 2: Oven does not operate at all, Display window does not display any > CONDITION 1. Fuse blows. CHECK Check continuity of monitor switch (with door closed). RESULT Continuity. CAUSE REMEDY Malfunction of the monitor switch. Replace fuse, interlock assembly Shorted contact at the primary switch. Replace fuse, interlock assembly No continuity. Replace fuse Check continuity of primary switch (with door opened). Continuity.
Troubleshooting Trouble 3: Display shows all > " TART CONDITION 1.Setting time does not count down when touching START pad. 2. Blower motor or oven lamp do not turn on. CHECK RESULT ? [ CAUSE REMEDY Defective secondary switch. Replace secondary switch. Check continuity of secondary switch (with door closed). No continuity. Check the connection between CN1 connector and PCB assembly. Continuity Defective PCB assembly.
Troubleshooting TROUBLE 5: No microwave oscillation even though oven lamp and blower motor run. (Display operates properly) CONDITION No microwave oscillation. CHECK Disconnect the wire leads from relay 3 and check continuity of relay 3 (Operate the unit) Check high voltage transformer RESULT No continuity. CAUSE REMEDY Defective PCB assembly Replace PCB assembly Defective high voltage transformer. Replace high voltage transformer. Defective high voltage capacitor.
9 Schematic / Wiring Diagrams 29
Schematic / Wiring Diagram RFS12SW2B BTM PRIMARY INTERLOCK SWITCH ! DANGER HIGH VOLTAGE 30
Schematic / Wiring Diagram RFS12SW2C ! DANGER HIGH VOLTAGE 31
Wiring Diagram RFS12TSW TAB 1 TAB 2 BTM PRIMARY INTERLOCK SWITCH 32
Notes 33
Part No. 16400014 Printed in U.S.A. 08/11 ¤ 2011 ACP Inc.
