ACHI® BGA Rework Station User Manual Beijing Technican Technology Co., LTD. 1 www.easyBGA.
ACHI® preface I Brief introduction to company II IR6500 and IR6000 comparison Safety Instrouctions I. Electric Safety II. Operation Safety III.
ACHI® Brief introduction to company Beijing Technican Technology Co., LTD.is a manufacturing enterprise specializes in BGA manual Reworks equipment research, development and production. AC H I ®and ® is our company's registered brand. Based on the principles of producting high-quality and cost-effective welding equipment, our company has developed and producted a number of BGA Rework Stations, such as IR900 IR-3 IR3000 IR-PRO IR6000 IR-PRO-SC etc.
ACHI® ACHI® IR6500 and IR6000 comparison 1 Temperature Sensor IR6000: probe-type sensor IR6500 :Soft OMEGA Thermocouple Wire OMEGA Thermocouple Wire is more accurate, and more flexible to locate on main boards. CAUTION: the thermocouple wire should be placed in the right position while heating, to avoid top heater get burned because the top temperature out of control. 2. Bottom heating panel IR6000: nets bareness type IR6500: closed panel Closed panel is safer and can be cleaned.
ACHI® Safety Instructions .Electrical safety Make sure the supply power voltage accord with the standards 220V/50hz alternating current before installing. To avoid possible electric shock caused serious damage, please disconnect the power cord from the outlet temporary before moving machines. If the machine damages, please contact us for maintenance. If the damage caused by the users when they dismantle or repair independently, they should take on the loss by themselves. .
Contact us ACHI® Add: Room 8009, 1 Xicaochang Road Haidian District Beijing 100080 The People's Republic Of China Sales Support: 86-10-82853468 (Chinese Speaking) Technology Support: 86-10-82851031(Chinese Speaking) MSN easybga@gmail.com URL. http://www.easybga.com product guarantee and so on Service Statement: Enjoy warranty maintenance service for three years,in which the service in the first year is free.
ACHI® The parameters of ACHI ® IR6500 BGA Rework Station Basic Parameters Heating IR Dimension L 475mm Weight 15kg Total weight About 17 kg, vary with the differen need of the users mm mm Electrical Parameters Power 220V AC Upper Heating IR Size of Upper heating 80mm Consumption of upper heating 400W Bottom Heating IR Size of Bottom heating 180 mm Consumption of Bottom 800W mm mm heating General power 1250W Temperature Control Contr
ACHI® Hardware description ACHI® IR6500 BGA Rework Station is composed of upper part of Heating Components / Bottom Preheat Module / Bracket / Temperature Control Parts! Temperature control Table is control the upper and lower heating, Can Simultaneously heated or first preheat, then the upper part of heating. 1. PCB Table 2. Abnormity pole 3. Upside Heater 4. X-Y Lifting Regulator 5. LED Auxiliary Lighting 6. Bottom Heater (Pre-Heater) 7. Lighting Switch 8. Upper fan Switch 9.
ACHI® Self-help Install PCB Table 1. Installation side support. 2. Installation Slip. 3. Installation side support. 9 www.easyBGA.
ACHI® Upper Heater Cable connector Temperature sensor Installation of USB interface 10 www.easyBGA.
ACHI® Install the driver and IRsoft 1 2 3 Install the USB Driver Settings for Prot CAUTION: COM port Number must is configured to use the COM1. 4 Install the IRsoft 11 www.easyBGA.
ACHI® Programmer/Controller General Description The programmable controller contains an in-built setpoint generator in addition to the controller function. This setpoint generator can produce a temperature/time profile with 10*16 segments (0 9 10 Sets of Curves). When the program is running, the current setpoint from the setpoint generator is fed to the control algorithm. The current setpoint is continuously shown on the lower display.
ACHI® PV SV TIME MV SV AL1 COM The LED indicator is lit during program control (PV Display) Indicates the Process/Measured value It is lit when the Setting Value(SV) is being displayed on the lower display (SV/MV/TIME display) It indicates the Setting Value(SV), Manipulating Value(MV), or Time(TIME) (The display content can be changed by the ‘DISP/SELECT’ key) It is lit when the Alarm1 output is ‘ON’ (Communication indicator) It flashes when the controller is in active communication with
ACHI® Program Parameter List 14 www.easyBGA.
ACHI® Set Bottom Temperature Controller PV Display window of actual temperature. SV Display window of setting temperature. Press the SET button of Bottom temperature control instrumentation for 1 seconds,then the PV window to show SU. The SV window to show current setting temperature, And the adjustable number flashes. Press key value to adjust temperature, Press key to modify the After the setted Press the SET button for 1 seconds,save the current temp.
ACHI® Rework Operation Steps 1 be all set Fixed motherboard shift sensor sensor press close to BGA chip Adjust the height of heating head with adjustment knob Prompt BGA chip in the middle of heating head heating head away from BGA chip≥2CM 16 www.easyBGA.
ACHI® 2 Start heating 1 Select the appropriate temperature program segment, and then press the start switch. In the operation can press the stop switch, stop operating. 2 After the program runs, automatic alarm 8 Seconds , and automatically cut off the heating power, this time you can check the following solder ball is completely liquefied, BGA chips should be subject to settlement, floating state .
ACHI® Prompt 1 2 3 4 5 6 Installed the equipment in stable work platform to use where the air mobility should be small as possible .Avoid it closing to air conditioners, fans and the other outlet.
ACHI® 1/The meaning of“ Hb”: “Hb” means the max heating temperature of the upper heating. We set the max temperature at 230°C according to the max temperatrue of lead-free Reweork and other technical reasons. The data needn’t to be changed. 2/The meaning of “r1” “L1” “d1” “r2” “L2” “d2” “r3” “L3” “d3” …… Please pay attention to The following pictures and tables: S.N.
ACHI® 3/ Please check Rework station surrounding environment, as far as possible away from the air outlet and other sources. 4/ Do not open upper fan in the welding process, 5/ Just remember that: The max tempertature of lead rework is approximately 183 Reflow temp:185 190 , Reflow time: 10 Sec 0 0 1 1 , 2 2 that of lead free is approximately 217 .
