Projector Service Manual Model: S5201/S5201B/S5301WB series Version: Rev1 First Edition (Dec.
Index REVISION LIST ....................................................................................................................3 CHAPTER 1 SYSTEM SPECIFICATION .........................................................................4 Product Specification ..................................................................................................................4 Electrical Specification...........................................................................................
Revision List Version Rev0 Rev1 Vendor Release Revision History Date Model Name 2010.12.21 First Release 2011.01.11 Add S5201B/S5301WB (1) Ch1-Add SPEC (2) Ch2-Update Firmware Upgrade SOP (3) Ch3-Disassembly process, Module Assembly Key Point (4) Ch4-Add “DMD Image Quality “ section, Change RS232 baud rate default to 9600. (5) Ch5-FRU List (6) App.
Chapter 1 System Specification Product Specification 1.0 Optical Performance 2.0 3.0 4.0 5.0 Image Quality Mechanical Specification Packaging Thermal Specification 6.0 7.0 8.0 9.0 Environmental Regulatory Reliability Power Requirements 10.0 11.0 12.0 Panel Specification Compatibility Image Interface 13.0 14.
1.0 Optical Performance 1.1 ANSI Brightness 1.2 Brightness Uniformity 1.2.1 ANSI Uniformity 1.2.2 JBMA Uniformity 1.2.3 Upper-Down unbalance 1.2.4 Left-Right unbalance 1.3 Contrast Ratio 1.3.1 ANSI Contrast 1.3.2 FOFO Contrast without APM 1.3.3 FOFO Contrast with APM 1.4 Light Leakage Tested under 60” (diagonal) image size with Wide projection lens position unless other specified. Minimum 2400 Lumens Minimum 45% Minimum 65% 0.5~2 0.6~1.67 Minimum 150:1 Minimum 1800:1 Minimum 3200:1 1.4.
2.3.3 Screen distortion 2.4 Projection Offset 2.5 Focus Range 2.5.1 Visible Range 2.5.2 Clearly Focus Range 2.6 Focus 2.6.1 区 Pattern 2.6.2 Defocus and Flare 2.6.3 Focus unbalance 2.7 Lateral Color 2.8 Image Quality 2.8.1 DMD Image Quality 2.8.2 Image Imperfection 2.9 Lamp Type 3.0 Mechanical Specification 3.1 Dimensions 3.2 Weight 3.3 Security Slot 3.5 Lens Cover 3.6 Feet 4.0 Packaging 4.1 Outside Dimensions 4.2 Weight 4.3 Transportation 5.0 Thermal Specification 5.
6.2 Humidity Operating Storage 10~90%RH, without condensation 10~90%RH, without condensation Normal mode: 36dBA @ 23±2°C, CW x2 speed Eco mode: 31dBA @ 23±2°C, CW x2 speed Normal mode: 38dBA @ 23±2°C, CW x3 speed Eco mode: 33dBA @ 23±2°C, CW x3 speed Normal mode: 38dBA @ 23±2°C, CW x2 speed Eco mode: 33dBA @ 23±2°C, CW x2 speed Normal mode: 40dBA @ 23±2°C, CW x3 speed Eco mode: 35dBA @ 23±2°C, CW x3 speed Typical 6.3 Audible Noise Level Maximum 6.4 Altitude 7.0 Regulatory 8.0 Reliability 8.1 MTBF 8.
11.4 DDC 12.0 Image Interface 12.1 Analog RGB Input 12.2 Video Input 12.3 S-Video Input 12.4 YPbPr Input 12.5 HDMI Input 12.6 Analog RGB Output 12.7 USB Input (Only for S5201B / S5301WB) 12.8 Lan Input (Only for S5201B / S5301WB) EDID1.3 Adhere to Appendix A Adhere to Electrical Specification 15 pin D-Sub (Female) x 2 G(Y): Video amplitude 0.7/1.0 Vp-p : Impedance 75Ω RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75Ω HD/VD/CS: TTL Level RCA jack (Yellow) Video amplitude 1.
IEEE 802.3u compliance ANSI X3T12 TP-PMD 1995 13.4 USB Connector 14.0 User Interface 14.1 Operator Keypad 14.2 Indicators 14.3 Electric Keystone 14.4 Digital Zoom (Only for S5201) S5301WB : USB Type A for Wireless Dongle Compliant to following standards, IEEE 802.11b:up to 11 Mbps,2.4GHz. IEEE 802.11g:up to 54 Mbps,2.4GHz. IEEE 802.11n draft 6.0:up to 150Mbps,2.4GHz.
(Only for S5201) 22.0 Alarm sound (Only for S5201B/ S5301WB) 22.1 Power on Beep sound 22.2 Timer 2. SW source Detection：Please see Appendix E Item 9 Frequency follows Acer SW spec 1.19. Only one volume Frequency follows Acer SW spec 1.19. Three kinds of volume setting 3D Projection : This function is only for 3D contents and must wear 3D glasses.
If non-3D mode (120Hz), keep normal/same brightness. Not support timing in 3D mode requirement • 3D function can be opened when 50/60/100/120Hz. • Refresh rate change to not supported 3D timings under 3D mode, please show warning message of "Input Not Supported under 3D mode", to enforce user to change back.
Electrical Specification 1.
(For S5201B/S5301WB): Resolution 640 x 480 720 x 400 800 x 600 1024 x 768 1152 x 864 1152 x 864 1280 x 1024 1280 x 960 1400 x 1050 1600 x 1200 640x480@60Hz 640x480@67Hz 800x600@60Hz 832x624@75Hz 1024x768@60Hz 1024x768@75Hz 1152x870@75Hz 1280 X 768 1280 x 720 1280 x 800 1440 x 900 1680 x 1050 1920 x1080 1920 x1080 1366 x 768 1024 x 600 640 x 480 800 x 600 1024 x 768 Mode VGA_60 VGA_72 VGA_75 VGA_85 VGA_70 VGA_85 SVGA_56 SVGA_60 SVGA_72 SVGA_75 SVGA_85 XGA_60 XGA_70 XGA_75 XGA_85 SXGA_70 SXGA_75 SXGA_8
The DVI_D & HDMI (HDCP) Established timing is as following: (For S5201): Resolution 640 x 480 800 x 600 1024 x 768 1152 x 864 1280 x 1024 1280 x 960 1400 x 1050 1600 x 1200 640x480@60Hz 640x480@67Hz 800x600@60Hz 1024x768@60Hz 1152x870@75Hz 1280 x 960@75Hz 1024x768@75Hz 1280 x 768 1280 x 720 1280 x 800 1440 x 900 1680 x 1050 1366 x 768 1920 x1080 1920 x1080 1024 x 600 Mode VGA_60 VGA_72 VGA_75 VGA_85 VGA_120 SVGA_56 SVGA_60 SVGA_72 SVGA_75 SVGA_85 SVGA_120 XGA_60 XGA_70 XGA_75 XGA_120 SXGA_75 SXGA_85 S
Video(HDMI) 480i 480p 576i 576p 720p_60 720p_50 1080i_60 1080i_50 1080p 1080p 1080p 1080p 60 60 50 50 60 50 60 50 60 50 24 23.98 15.73 31.47 15.63 31.25 45.00 37.50 33.75 28.13 67.5 56.26 27.00 26.97 27.000 27 27.000 27.000 74.25 74.25 74.25 74.25 148.5 148.5 74.25 74.175 Refresh rate (Hz) 59.940 72.809 75.000 85.008 119.518 70.087 85.039 56.250 60.317 72.188 75.000 85.061 119.854 60.004 70.069 75.029 84.997 119.804 70.012 75.000 84.990 60.020 72.000 75.025 85.024 60.000 75.000 59.978 60.000 59.940 66.
1280 x 720 1280 x 800 1440 x 900 1680 x 1050 1920 x1080 1920 x1080 1366 x 768 1024 x 600 Vedio(HDMI) WXGA_85 WXGA_60 WXGA_60 WXGA+_60 1680x1050_60 1920x1080_RB 1920x1080_EIA acer_16:9 acer_timing 480p 576p 720p_60 720p_50 1080i_60 1080i_50 1080p 1080p 1080p 1080p 84.837 60.000 59.810 59.887 59.954 60.000 60.000 59.790 60.000 60 50 60 50 60 50 60 50 24 23.98 68.633 45.000 49.702 55.935 65.290 66.587 67.500 47.712 37.500 31.47 31.25 45.00 37.50 33.75 28.13 67.5 56.26 27.00 26.97 117.500 74.250 83.
2. Characteristics of inputs/outputs Signal Parameter Min RDATA Impedance GDATA Amplitude BDATA Black pedestal Pixel Clock GDATA_SO Impedance G Amplitude Video amplitude Sync amplitude Black pedestal Pixel Clock HDATA Impedance Amplitude, low level 0 Amplitude, high level 2.5 Frequency 31 VDATA Impedance Amplitude, low level 0 Amplitude, high level 2.
5 1 6 10 15 11 Pin Definition Red video (Pr) Pin 5 NC 6 9 DDCP 5V 13 Horizontal Sync 1 Definition Green Video (Y) Red Video Return Pin 10 GND 14 Vertical Sync 2 Definition Blue Video (Pb) Green Video Return Pin Definition 4 NC 11 GND 12 15 Data clock (SCL) 3 7 8 Blue Video Return Bi-directional data (SDA) Video & Component Input 1 Composite input Definition 1 Composite video input S-Video input 4 Pin 1 2 3 4 3 2 Pin 1 Description GND GND Luminance Chroma
HDMI Input Mini USB TYPE B (for S5201B/S5301WB) Pin 1 2 3 4 5 Description Vbus DD+ ID GND 19
Power Supply Specification 1. Input Power Specification Specification Description The unit shall meet all the operating requirements with the range Input Voltage Range 90 ~ 264 VAC The unit shall meet all the operating requirements with an input Frequency Range frequency range 47 Hz ~ 63 Hz Normal operation: 352W (Max) Power Consumption standby mode: < 1W, at 100 ~ 240VAC, monitor out function off, LAN function off, 12V outlet off Regulation Efficiency 80 % (typical) measuring at 115Vac and full load 2.
System Block Diagram 21
Product Overview 22
Chapter 2 System Utilities Firmware Upgrade SOP Basic Operating Low-Power Standby Mode： ： This mode is applied for normal situation. If you want to enter this mode, you could just plug in power cord. Power LED will show Red for 1 sec then show Orange. When the power LED shows Red, it means system is not ready for low-power standby. In another word, if the power LED shows Orange, it means system is in low-power standby mode and the whole system is not supported by power except MCU and its related circuits.
Download MCU Code, LAN and Firmware 1. Download WT61P803/WT6702 MCU Code： ：(in Low - Power Standby, for S5201 all series) Condition： ： Situation 1：MCU code is empty (The 1st time to plug in power cord) Situation 2：MCU version update System Action： ： System needs a few sec to download MCU automatically. Downloading： ：POWER and Temp LED will show red. Download Success： ：System will go back Low-Power standby mode and Power LED will show red. Download Fail : POWER and Lamp LED will show red.
7. after login it, modify the web address, modify “projector” to “upgrade”, as below 8. If your connection success, you will see following web: 9. Select image file (*.img) and press Upgrade. 10. Wait count down to finish upgrading.
4. Download Main Firmware(For all series)： ： DLP Composer LIte Installation Process (1) Installation 1. Double click the Setup file for DLP Composer Lite 9.0 or above version. 2. When the Installation Wizard appears, click “Next”. 3. Select to accept the License Agreement, than click “Next” 4. Click “Next” in the following steps to continue installation process.
Note: The default installation directory is: C:\Program Files\DLP Composer Lite9.2 If you want to install to a different directory (perhaps alongside a prior release of DLP Composer™ Lite), click the "Browse" button on the "Select Features" page. 5. When finishing installation, click “Finish”, and then restart your computer to complete the installation process.
(2) Setting for your first use Select Library: 1. When start to use this program to download at first time, you need to check if the library folder is existed under the path of Library. Click “Browse” Browse” to select path for library files Click the library folder to assign the path. Then Click “OK” OK”. 2. Check if there are library files in the assigned path. If not, unzip the library file into the path. (You can unzip “DDP243x_Download_Tool_ Ver1.2.rar” to get the library.
Set communication (for download by RS232): 1. Select “Edit”->”Preference”. 2. Select “Communications”-> “Serial Port” -> ”Config”. 3. Make sure the settings are the same as below figure-> Click ”OK”. 4. Click ”OK”.
(3) Download Procedure How to download Hardware required 1. Standard RS232 Download cable (Mini Din 3 pin male for Both terminals) 2. Personal computer or laptop computer Software required 1. DLP Composer Lite program 2. New version FW Download procedure a. Connect RS-232 cable to PC and projector b. Let projector be in Download Mode or Full-power standby mode : -> Press and hold keypad Power and Menu together, then plug in power cord. -> Release the two keypads.
e. Click on “Flash Loader” and browse the image file (new version firmware) f. Select Complete Image Download, and make sure to check “Skip Boot loader area (32KB)” g. Press “Reset Bus” and check the status which should show “Bus Reset” h. i. Press “Start Download” to begin update new firmware. Press “Yes” to continue. (when download new firmware and power LED will show purple.
j. Wait till composer lite notice download complete. When download complete, LED signal on projector will show standby status. Method to enter factory menu 1. 2. Press keypad Power and image will show Power Down OSD function Press keypad Left twice then press Menu, then enter the Factory mode.
EDID Upgrade SOP Equipment List 1. PC : with parallel (printer) port 2. EDID Board 3. Printer cable : 25pin male-female (connect PC to EDID board) 4. D-sub cable* : with full 15pin (connect EDID board to Projector) 5. HDMI cable*(connect EDID board to Projector) 6. DVI cable* (connect EDID board to Projector) (*Note: Not every model’s EDID input (D-sub, DVI, HDMI) is the same. Need to check what kind of file you need before download.) Setup Equipment 1.
3. How to use Download Tool : Software Installation, Un-installation : Unzip the “Q-EDID” program files in the same directory. Install Q-EDID tool : Execute “Install Q-EDID.BAT” to install & register EDID Board into the computer. Un-install Q-EDID tool : If you want to uninstall this tool, execute “Uninstall Q-EDID.BAT”, then it will remove EDID Board from the computer. How to use Download Tool : (1) Execute EDID Tools V0.16: 1. Run “Q-EDID-V016.exe”. 2. Program will appear as below picture.
Step3 Step2 Step1 Step4 (3) Read EDID: • Read D-SUB/DVI EDID: 1. EDID Type Selection : Choose ‘‘EDID 128 Bytes’’ 2. Read EDID : Click “Read EDID”. 3. While complete, it will show message’’ Read EDID OK… ‘’, and the read-out DDC will show in the table in program. Step2 Step1 Step3 Ste Important Note : Be reminded to connect Only One port every time, because the software will not be able to identify the command signal from which port.
Serial Number Upgrade SOP Hardware required 1. Standard RS232 Download cable 2. Personal computer or laptop computer Software required 1. Acer_Service_Tool(Data)_3.1.exe When need to use this Serial Number Upgrade program: When it’s time to replace Main board for repair, it’s necessary to rewrite original S/N and some adjustment values into new Main board by the following process. Upgrade procedure 1. Prepare the download equipment: RS232 cable connect to PC and projector 2.
6. Click “Save” to save data into the assigned file name. 6-2. This window will pop out, and it shows the file saving folder. 6-3. Enter file name here. Suggest to use Serial Num as the file name. 6-4. Click “Save” to save data. 6-1. Click “Save” icon. 7. Change new Main board: (1) Unplug power cable and RS232 cable from projector, and change new Main board into Projector. (2) After changing Main board, reconnect power cable and RS232 cable into Projector. 8.
Chapter 3 System Disassembling and Replacement Main Unit Disassembling Tool : Screw Driver --Hex (#4-40) and Cross(Mechanical : M3,M4, Opt.Engine :M2) Process : Step Description Tool 4 1 screw driver (2) Take off the lamp-door. 2 (1) Disassemble the screw*3 (M3*L6) connecting the U/C with the machine(you may need to disclose the film on the upper case). 3 1 (1) Disassemble the screw*5(M3*L8) in the lowercase and screw*2 (M2.5*L10) in the inlet and outlet case.
Figure2 Figure1 1 2 (1) Disassemble the screw*6(Hex #4-40*L6), then take off the R/C.(Figure1). 4 3 4 2 1 3 loose these wires 5 6 5 (2) Disassemble the screw*5 (M3*L6) and loos the wires connecting the engine and the MB. 4 screw driver (3) Take off the SHD of the main board.(Figure2) Figure1 Figure2 CW wire inlet fan wire CW 3pin twins fan wire blower wire speaker wire IR wire (1) Extract all the wires in the mainboard and loose the wire in clips.
(1) Dismantle the screws *2 (M3*L6) to loose the two wires.(Figure1) 7 Figure2 Figure1 S5201/5201B S5301WB (2) Dismantle the Grounding screw (M4*L6) in the shield and loose the Grounding wire. (Figure2) Figure1 1 4 (1) Dismantle the screws*4 (M3*L8) connecting the PB shield and the L/C, then take off the shield. (Figure1) 8 2 3 screw driver Figure2 (2) Take off the inlet case following the way indicated below.(Figure2), then extract all the wires in the power board. At first, push here.
Figure1 (1) Disassemble the screw*3 (M2.5*L10), then take off the engine. (Figure1) Figure2 1 1 3 11 (2) Disassemble the screw*2 (M3*L8) and take off BKT under the engine. (Figure2) screw driver 2 2 Figure3 Figure1 2 (1) Take off the ballast mylar (Figure1) (2) Extract all the wire in the ballast and the Dismantle the screw*2(M3*L6), then take off the ballast.(Figure2) 12 (3) Dismantle screw*2 (M3*L6) connecting the blower with the machine and take off the the blower.
3 4 (1) Disassemble screws*2 (M3*L5) connecting the BKT and take it off. (2) Disassemble screw*1(M3*L4) and take off the C/W module. 1 C/W module M3*L4 screw driver 2 BKT (1) Dismantle screws*2(M2.5*L5) connecting the ILL module and take it off. (2) Take off the detail parts in the ILL module if necessary. screw driver 1 2 M2*L3 3R0 5 (1)Take off the Sphere len in the HSG (2) Dismantle screws*2 (M2*L3) to loose the clip covering the L/P module. (3) Take off the L/P module.
Module Assembly Key Point - Optical Engine 1. Light Pipe Module assembly and overfill alignment 1.1 Assembly LP Module to HSG DMD i. Assembly two Overfill adjustment screws to HSG DMD (Fig. 1-1). ** Adjustment criteria refer to below item (Fig. 1-2). ii. Assembly “Clip LP” and lock with screw well (Fig. 1-3). iii. Press CLIP of RE_BKT_LP first, and then push it into the hole (Fig. 1-4). iv. Placed LP Module on LP datum of “DMD HSG” and adjustment screw well, shown v. (Fig. 1-5). vi. vii. viii.
Pre assemble this screw not over the side surface. Pre assemble this screw not over the bottom surface. Fig. 1-2 Clip LP Screw 1. Press down the Clip Fig. 1-3 2. Insert the LP Module Fig.
LP Datum of DMD HSG Fig. 1-5 1. Place Clips on BKT surface Overfill adjustment screws 1. Place Clips on BKT surface 2. Push Baffle LP to hook DMD HSG Fig. 1-6 Fig. 1-7 Push on the left corner until lock the screw well Lock the screw well Fig. 1-8 Fig.
2. Assembly FM Module: Place FM on “HLD FM” surface(Fig. 2-1) and use “Clip FM” to fix FM(Fig. 2-2). Clip FM hook the punch points Fig. 2-1 Touch the side surface Fig. 2-2 3. Assembly HSG ILL Module: 3.1 CM Assembly I. Insert “Clip CM Side” first, and then place “Clip Front CM” to fixed-shaft of ILL SUB before locking screw (Fig. 3-1, Fig. 3-2). II. Assemble Mylar SUB HSG to HSG ILL well (Fig. 3-3). III. Assemble CM to HSG ILL and to make CM contact three datum on the HSG ILL Well (Fig. 3-3). IV.
Datum1 Datum3 MYLAR SUB HSG Datum2 Fig. 3-3 Clip UP CM MYLAR CM Fig. 3-4 Fig. 3-5 Sponge Screw Fig. 3-6 Fig.
4. AL, HSG ILL and HSG DMD Assembly: 4.1 Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD direction” (Fig. 4-1). 4.2 To assemble ”HSG ILL SUB Module” with “HSG DMD” and cover over on “AL” and the then lock with screws(Fig. 4-2). Fixed shafts& holes AL Screw DMD Direction Fig. 4-1 Fig. 4-2 5. DMD and Chip B/D Module: 5.1. Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2). 5.2. Alight keying and Assemble DMD to Chip B/D (Fig. 5-3). 5.3.
Open notation Button Close notation Fig. 5-3 Fig. 5-4 5.4 Place Damper on the surface of Chip-BD Fig. 5-5. Chip-BD Damper . Fig. 5-5. 6. Assembly Optical Engine: 6.1 Assemble “CW Module” to “DMD HSG” and lock with screws well (Fig.6-1). Screw Fig.
6.2 (Only for S5201B) : Paste the spong on Mylar CW, for touching lower case (Fig. 6-1-1) Align 2 lines Paste sponge Sponge Fig. 6-1-1 6.3 Assemble “BKT LINK Lamp” to “DMD HSG” and lock with screws well(Fig. 6-2). Screw*2 Fig. 6-2 7. Assembly OP ENG 7.1 Assemble “Baffle DMD” to “HSG DMD” (Fig.7-1). 7.2 Assemble “Sponge DMD” to “HSG DMD” (Fig.7-1). 7.3 Assemble Chip B/D Module to “HSG DMD” (Fig. 7-2, 7-3).
Alignment keying Sponge DMD Baffle DMD Fig.7-1 Sponge DMD Fig.7-2 Fixed shafts of DMD HSG Fig.
7.4 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-4, 7-5). i. Press center of Heatsink before assemble spring screws, and then keeps press until spring screw assembly finish. i. Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ]. ii. Fastening Sequence: [ 2 ] - [ 1 ] - [ 4 ] - [ 3 ]. iii. Screw Torque must be confirmed to be 6 kg-cm. Press center of Heatsink when assemble spring screw ○ 1 ○ 3 ○ 2 ○ 4 Fig. 7-4 Fig.7-5 7.5 Assemble “Lens Frame” and lock with screws well (Fig.
7.6 Pre-assemble Lens and Pre-Lock with screws. Sequence [1]-[2]-[3] ○ 2 ○ 1 ○ 3 7.
Module Assembly Key Point – Mechanical 1. Appearance Case assembly concern 1.1 Lower Case module Sub_Assy M2.
Sponge Align the boss Sponge adjust M3 Screw SCRW MACH PH W/FL M3*5L NI 1.
Rubber keypad Please make sure: 1. Press all rubber close to upper case. 2. After assembled please check rubber surface even. Align these ribs Mylar for U/C light leakage 1.3 Lamp door module M2.
1.4 Front Case and Rear Case module Front Case ASSY_SUB: Heat Melt IR LENS Please make sure IR lens fixed close to front case. ASSY_SUB: IR_board &wire Please make sure IR board fixed close to front case. use M3 screw to fix it on FC hook IR LENS Rear Please make sure IR lens fixed close to rear case.
1.
fan wire direction Inlet Case Module & Fan FAN60*60* 13 SCRW MACH PH W/FL M3*16L NI 2. Lamp Box & Blower, Power Board assembly concern Assy_Nozzle Cu plate: Opening face outside.
CLIP MOUNT and MOUNT SEAT Blower Nozzle BKT Screw M3*6L Match CLIP MOUNT and MOUNT SEAT Lamp Box module Louver Lamp Box Please press to bottom and check hook position.
Align the BKT Mylar on BKT lamp box Align the BKT The two pin with heat shrinkage tube away from the lamp box align the edge first attach tape on lampbox 64 then align the edge secend
3.
Ballast to lamp wire addressing 4.
OPTICAL ENG.
Mylar2 5.
Wire clip Wire clip Here is slot Notice: The Bkt. Not pressed the part on power board Fan 8025 Fan 9225 Fan 8025 wire Grounding Clip Fix --Wire Fan8025 & 9225 Fix—Wire speaker Yellow Green wire goes through here.
6. MB and Awin BD STAND OFF M3 D6*9L CU M3 screw mach Slot insert Awin BD CW wire Wire dressing regular and avoid breaking wire.
Ballast wire insert to main-board directly This screw fixed with U/C Wire ballast SHD Main-Board At first assemble back side then front side. Upper Case Rear Case Push rear cover vertically. Please check gap.
Second attach mylar on UC align this edge First Screw 72
Before fixed screw, please check all hooks.
7. Overall wire review Notice: lamp wire dressing.
Chapter 4 Troubleshooting System Analysis Keypad LED OK Step: 1. Check Lamp Door 2. Check Power Board and Interlock 3. Check Connection between PWR BD and Main BD 4. Check Main Board No Yes 1. Check Lampen wire , Lamp wire and Ballast wire 2. Check C/W and wire connection 3. Check Main board 4. Check Lamp 5. Check Ballast No If Power On, Lamp On? Yes Yes 1. Check Input Cable 2. Check OSD Source set up 3. Check Main board No Signal? No Power Auto Turn Off Yes 1. 2. 3. 4. 5.
Optical & Optical Engine Trouble Shooting Guide No. Item Trouble Shooting Guide 1 Brightness 1. Change lamp 2 Uniformity 1. Change lamp 1. Check ADC calibration 3 FOFO Contrast 2. 3. 4. 5. Check user’s menu brightness & contrast are default Clean DMD Clean PL Check ILL stop assy 1. Clean PL 2. Clean DMD 3. Change PL 4 ANSI Contrast 5 Color 6 Color Uniformity 1. Change lamp Blue Edge 1. Refer to Item#2-1 (attached below) 2. Change CM 3. Change SUB HSG 7 1. Check color wheel delay 2.
(2) Overfill Vertical Adjustment Screw (1) Overfill Horizontal Adjustment Screw Fig. 2-1 II. Re-assemble LP module—include LP, LP Baffle, LP clip. DMD Image Quality 1. Scope This document specifies the image quality requirements applicable to the DLP®.55XGA Type X, Series 450 Value, and DLPTM .65WXGA-800 Value Component Set. The Component Set provides the DLP®. 55XGA Type X and Series 450 Value Projector with digital imaging functionality based on Digital Micromirror Device (DMD) technology. 2.
Border Artifacts Border artifacts are a general category of image artifacts that may show up on screen in the area outside of the active array. Border artifacts include: Exposed Bond Wires, Exposed Metal 2, and Reflective Edge. Bond Wires Bond Wires are the electrical connections between the die and the DMD ceramic package. If visible, they will appear as short light parallel lines outside of the Pond of Mirrors (POM).
Table 1 Image Quality Specification (for S5201/S5201B) SEQ# Test SCREEN ACCEPTANCE CRITERIA 1. ≦4 visible dark blemishes are allowed in the Major Dark active area 1 Blue 60 Blemish 2. No blemish will be ＞1.5” long/diameter 1. ≦4 visible dark blemishes are allowed in the Major Light active area 2 Gray 10 Blemish 2. No blemish will be ＞1.
conditions of inspection specified in Section 3. 3. The rejection basis for all cosmetic DMD defects (scratches, nicks, particles) will be the projected image tests referenced in Table 1. 4. Devices that meet this image quality specification but are deemed undesirable by the customer may not be returned to TI without prior approval by TI. 5. Screens < Gray 10 shall not be used as a basis for rejecting a DMD for image quality.
Power Supply Trouble Shooting Guide 1. Introduction This document is prepared to be a guide to repair trouble sets, some problems happen more frequently are taken as example in it. 2.
(b)lamp can not turned on Lamp can not turned on has lamp wire connect correct? (Ballast bd between lamp) No Wire connect certainty Yes has power wire connect correct? (power bd between ballast bd) No Wire connect certainty Yes has enable wire connect correct? (main bd to ballast bd) No Wire connect certainty Yes A 82
A Has TH breaker wire connect correct? (main bd to ballast bd) No Wire connect certainty Yes No Change color wheel Has color wheel operation normally? Yes If change ballast bd, lamp can be Turned on or not? No Change lamp Yes Change ballast bd 83
LED Messages Definition Power_LED Red Lamp_LED Red Temp_LED Red Flash ON to OFF Flash ON to OFF Flash ON to OFF Standby Power_LED Blue -- ON -- -- Power button ON ON -- -- -- Power Plug Lamp retry Cooling state Power button OFF: Cooling completed; Standby Mode Firmware Download Thermal sensor error (T2 5 ) (Lamp Over Temperature) OSD shows “Projector Overheated” Thermal sensor error (T1 ) OSD shows “Projector Overheated” Fan lock error OSD shows red “Fan Fail, Will automatically turn off s
Error Count Messages Definition Error Count Definition Specification LAMP Fail error LAMP OFF DETECT LAMPLIT FAN 1 Speed Error LAMP FAN SPEED ERROR SPEED OVER ± 20% FAN 2 Speed Error POWER FAN SPEED ERROR SPEED OVER ± 20% FAN 3 Speed Error BLOWER FAN SPEED ERROR SPEED OVER ± 20% FAN 4 Speed Error DMD FAN SPEED ERROR SPEED OVER ± 20% Sensor 1 Open Error Main Board SENSOR ERROR DETECT Sensor 1 Sensor 1 Short Error Main Board SENSOR ERROR DETECT Sensor 1 Temperature 1 Error over limited
RS232 Connection 1. Connection: The illustration of connection between PC and Projector is shown below. Make sure that your computer and projector are turned off before connection. Power on the computer first, and then plug the power cord of the projector. (It may cause Com port incorrect function, if you do not follow this instruction) Adapters may be necessary depending on the PC connected to this projector. Please contact with your dealer for further details. 2.
Adjustment / Alignment Procedure Content : 1. Color Wheel Delay Alignment 2. Overfill adjustment 3.
1. Color Wheel Delay Alignment Procedure: 1. Enter Factory Mode 2. Enter Block 1 3. Change CW Delay by adjusting the following gray pattern to smooth 32 Gray pattern 2. Overfill adjustment 1. “Full White Pattern” is suggested for this alignment. 2. Adjust 2 LP-alignment Screws (upper side / lower front side of Optical Engine) behind Color Wheel. 3. Alignment Criteria is to adjust these 2 screws until “No Dark Edges” and “No Shadows” can be observed in image.
3. PC Alignment Procedure Equipment: - Pattern generator (Chroma-2337) OSD Default value: Item Cal R Offset Cal G Offset Cal B Offset Cal R Gain Cal G Gain Cal B Gain YPbPr R Offset YPbPr B Offset Procedure: Value 512 512 512 637 637 637 512 512 Gray Level: 1. Connect power, D-sub, into projector. 2. 3. 4. Change Timing and pattern of pattern generator: Timing: 1024*768 @60Hz (XGA) Pattern: As Figure1 {A near white color (240,240,240) and a near black 5. 6. 7.
Chapter 5 FRU List Exploded Diagram Module 1 – Total Exploded View 90
Module 2 – ASSY UPPER CASE 92
Module 3 – ASSY LOWER CASE 93
Module 4 – ASSY FRONT CASE 94
Module 5 – ASSY REAR CASE 95
FRU List Model CATEGORY PARTNAME ACER PART NO. Acer R3 Remote S5201/S5201B/ Control Acer ACCESSORY VZ.JBG00.001 S5301WB Rmote R3 with Laser S5201/S5201B/ BOARD S5301WB DMD CHIP BOARD 55.JBG0Q.003 S5201/S5201B/ BOARD S5301WB IR SENSOR BOARD 55.J900Q.005 S5201/S5201B/ BOARD S5301WB TOOL KIT FOR 6K.J900Q.001 EDID UPLOAD S5201 BOARD MAIN BOARD 55.JC90Q.001 S5201B BOARD MAIN BOARD 55.JCB0Q.001 S5301WB BOARD MAIN BOARD 55.JCD0Q.001 S5201/S5201B/ BOARD S5301WB BALLAST 55.JC20Q.
S5201B S5301WB BOARD EXTEND BOARD (WITH USB/LAN CONN.) 55.JCB0Q.002 BOARD EXTEND BOARD (WITH USB/LAN CONN.) 55.JCD0Q.002 S5201/S5201B/ CABLE S5301WB POWER CORD 27.LBJ0Q.001 EUR S5201/S5201B/ CABLE S5301WB POWER CORD 27.LDW0Q.001 UK S5201/S5201B/ CABLE S5301WB POWER CORD 50.LE20Q.004 SWIS S5201/S5201B/ CABLE S5301WB D-SUB CABLE 50.J900Q.001 S5201/S5201B/ CABLE S5301WB RCA CABLE 50.J900Q.002 S5201/S5201B/ CABLE S5301WB CABLEBALLAST TO LAMP 50.JBG0Q.
CASE/COVE S5201/S5201B/ R/BRACKET INTEL CASE S5301WB ASSEMBLY 60.K140Q.002 CASE/COVE S5201/S5201B/ R/BRACKET OUTLET CASE 60.K140Q.003 S5301WB ASSEMBLY FRONT CASE CASE/COVE S5201/S5201B/ (W/O IR R/BRACKET S5301WB BOARD) ASSEMBLY SATURN10-2 60.K140Q.009 CASE/COVE S5201/S5201B/ R/BRACKET FOCUS RING S5301WB ASSEMBLY 60.K140Q.007 CASE/COVE S5201/S5201B/ R/BRACKET LAMP DOOR S5301WB ASSEMBLY 60.K140Q.008 UPPER CASE CASE/COVE S5201/S5201B/ (W/ KEYPAD R/BRACKET S5301WB RUBBER& ASSEMBLY BRACKET) 60.JBG0Q.
DIGITAL S5201/S5201B LIGHT DEVICE LENS 57.K140Q.002 DIGITAL LIGHT DEVICE LENS 57.JC80Q.003 DIGITAL S5201/S5201B LIGHT DEVICE DMD CHIP 57.K110Q.001 DIGITAL LIGHT DEVICE DMD CHIP 57.JC80Q.004 S5301WB S5301WB DIGITAL S5201/S5201B LIGHT DEVICE COLOR WHEEL MODULE(W/ EC.JC900.001 SENSOR BD & CABLE) DIGITAL LIGHT DEVICE Lamp Module for S5301WB EC.JC900.001 Philips 230W S5301WB DIGITAL S5201/S5201B LIGHT DEVICE S5301WB DIGITAL LIGHT DEVICE Lamp Module 57.JC90Q.001 COLOR WHEEL MODULE(W/ 57.
S5201/S5201B/ FAN S5301WB FAN (60*60*13 53MM) 23.K140Q.006 S5201/S5201B/ FAN S5301WB FAN BLOWER MODULE 23.JC90Q.001 S5201/S5201B/ MISCELLANE FOOT S5301WB OUS ADJFOOT 47.J900Q.001 S5201/S5201B/ MISCELLANE RUBBER 47.K140Q.001 S5301WB OUS ADJFOOT PAD FILM LAMP S5201/S5201B/ MISCELLANE EXPLODE S5301WB OUS SATURN4 47.K140Q.002 S5201/S5201B/ MISCELLANE LENS IR REAR 47.JBG0Q.001 S5301WB OUS S5201/S5201B/ SPEAKER S5301WB SPEAKER 140MM 23.K140Q.003 S5201/S5201B/ SPEAKER S5301WB SPEAKER 120MM 23.
Appendix A - Code List: IR / RS232 / DDC Data 1. Remonte control code 1. IR Code a. IR setting value Frequency: 38kHz Protocal: NEC format b.
2.
39 40 41 42 43 44 45 46 47 * 0 IR 042 * 0 IR 043 * 0 IR 044 * 0 IR 045 * 0 IR 046 * 0 IR 047 * 0 IR 048 * 0 IR 049 * 0 IR 050 Keystone Up Keystone Down Keystone Left Keystone Right Zoom e-Key Color RGB Language Source HDMI support support Unsupport Unsupport support support support support support 103
3.
(For S5201B) : Analog DDC 00 FF FF FF FF FF FF 00 04 72 11 12 01 00 00 00 01 15 01 03 0E 00 00 78 0A AC D9 A1 5B 56 92 25 13 4F 5B 3F CF 80 31 7C 45 7C 61 7C 81 C0 81 80 81 00 95 00 A9 40 64 19 00 40 41 00 26 30 18 88 36 00 00 00 00 00 00 18 00 00 00 FD 00 30 78 1F 63 11 00 0A 20 20 20 20 20 20 00 00 00 FC 00 53 35 32 30 31 42 0A 20 20 20 20 20 20 00 00 00 FF 00 4A 43 42 30 35 30 30 31 38 34 30 31 0A 00 5B 6 ACER S5201B ADT D0 ddc2 HDMI(1) DDC 00 FF FF FF FF FF FF 00 04 72 11 12 01 00 00 00 01 15 01 03 80
(For S5301WB) : Analog DDC 00 FF FF FF FF FF FF 00 04 72 13 12 01 00 00 00 01 15 01 03 0E 00 00 78 0A AC D9 A1 5B 56 92 25 13 4F 5B 3F CF 80 31 7C 45 7C 61 7C 81 C0 81 80 81 3C 95 00 A9 40 9E 20 00 90 51 20 1F 30 48 80 36 00 00 00 00 00 00 1C 00 00 00 FD 00 30 78 1F 66 11 00 0A 20 20 20 20 20 20 00 00 00 FC 00 53 35 33 30 31 57 42 0A 20 20 20 20 20 00 00 00 FF 00 4A 43 44 30 35 30 30 31 38 34 30 31 0A 00 FD 6 ACER S5301WB ADT D0 ddc2 HDMI(1) DDC 00 FF FF FF FF FF FF 00 04 72 13 12 01 00 00 00 01 15 01 03 8
