ELECTRIC GRIDDLE INSTALLATION & OWNERS MANUAL MP5004-1202 Serial Number: Model: Install Date: AccuTemp Products, Inc. · 8415 North Clinton Park · Fort Wayne, IN 46825 ·800 210-5907 · accutemp.
TABLE OF CONTENTS Instructions for Warranty Registration Startup Form Document History Safety Warnings Definition Safety Symbols Definiton Specification Model EGF Specification Model EGD Introduction Installation Model EGF Installation Model EGD Operation Cleaning Service and Troubleshooting Parts - Commercial Parts-Military Model EGF Schematics Model EGD Schematics Warranty 2 3 4-5 6 7 8-9 10 11 12-14 15-21 22-23 24-26 27-29 30-34 35-40 41-45 46-48 49 This manual is for AccuSteam Griddles Starting with:
Before installing this appliance complete the following items: 1. Fill in the warranty registration card that was enclosed in the documentation packet that came with the appliance. 2. Complete the startup checklist on page 2 of this manual. 3. Mail, fax or email the warranty registration card and startup form to AccuTemp™. If you have any questions please contact our technical service group. They are available 7 days a week from 7:00 am to 7:00 pm EST.
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DOCUMENT HISTORY Current revision: Date: – 8/4/05 Prior revision: Date: None None Change Initial release. _______________________________________________________________________ Current revision: Date: A 8/16/05 Prior revision: Date: – 8/4/05 Change Added pages 26, 28 – 30, and 34 – 36; Renumbered pages as necessary.
DOCUMENT HISTORY (cont.) Current revision: Date: E 12/29/05 Prior revision: Date: D 11/10/05 Page Change Added page ii; Modified pages 18, 19, 22 – 24, 33, and 34. _______________________________________________________________________ Current revision: MP5004-0811 Prior revision: D Date: 12/29/05 Date: 11/10/05 Page Change Added page ii; Modified pages 18, 19, 22 – 24, 33, and 34.
SAFETY WARNINGS SYMBOL DEFINITIONS Symbols are used to attract your attention to possible dangers. They are only effective if the operator uses proper accident prevention measures. Some of the symbols are boxed text, while other maybe just picture icons. Please give this information the respect they deserve for safe operation. WARNING TEXT BOXES Below are definitions of the warning text boxes: Danger Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
SAFETY WARNINGS (cont.) SYMBOL ICONS Below are definitions of symbol icons used in this manual: ALERT – Notifies the reader of an important message/warning, usually a safety related message. INFORMATION – Notifies the reader of important information that may or may not be safety-related.
ACCU-STEAM™ GRIDDLE EG SERIES %LECTRIC 3TEAM (EATED 4ABLETOP 'RIDDLE Accu-Steam Griddle Specifications (replace **** with voltage & phase, i.e. 2083) Model # EGF****A4800-T1 EGF****B4800-T1 KW Input EGF****A2400-T1 EGF****B2400-T1 EGF****A3600-T1 EGF****B3600-T1 9.6 kW 9.6 kW 14.25 kW 14.25 kW 14.25 kW 14.25 kW 208/3 Amp Load 26.68 26.68 39.56 39.56 39.56 39.56 240/1 Amp Load 40 40 n/a n/a n/a n/a 240/3 Amp Load 39.58 39.58 34.28 34.28 34.28 34.28 440/3 Amp Load 17.1 17.
ACCU-STEAM™ GRIDDLE EG SERIES %LECTRIC 3TEAM (EATED 3TAND -OUNTED 'RIDDLE Accu-Steam Griddle Specifications (replace **** with voltage & phase, i.e. 2083) Model # EGF****A4800-S2 EGF****B4800-S2 KW Input EGF****A2400-S2 EGF****B2400-S2 EGF****A3600-S2 EGF****B3600-S2 9.6 kW 9.6 kW 14.25 kW 14.25 kW 14.25 kW 14.25 kW 39.56 208/3 Amp Load 26.68 26.68 39.56 39.56 39.56 240/1 Amp Load 40 40 n/a n/a n/a n/a 240/3 Amp Load 39.58 39.58 34.28 34.28 34.28 34.28 440/3 Amp Load 17.5 17.
ACCU-STEAM™ GRIDDLE EG SERIES %LECTRIC 3TEAM (EATED Drop-In Griddle Accu-Steam Drop-In Griddle Specifications (replace **** with voltage & phase, i.e. 2083) Model # EGD****B3600-00 EGD****B4800-00 KW Input 14.25 kW 14.25 kW 208/3 Amp Load 39.56 39.56 240/3 Amp Load 34.28 34.28 440/3 Amp Load 21 21 480/3 Amp Load 17.14 17.14 Unit Width (A) 36.5 [927] 49 [1245] Unit Depth (D) 29.5 [749] 29.5 [749] Cooking Surface Width (B) 34 [864] 46.5 [1181] Cooking Surface Depth (C) 23.
THEORY OF OPERATION INTRODUCTION The ACCU-STEAM™ griddle is constructed and uses technology like no other griddle in the world. The diagram below is a cross-sectional view of the griddle. The griddle cooking surface is the top of a chamber in which we have produced a unique environment. Welded stainless steel reinforcement studs connect the chamber top to the chamber bottom.
ELECTRIC TABLE TOP & STAND model egF SERIES INstallation instructions MP5004-1202 Accu-Steam™ Installation and Owners Manial PAGE 12
INSTALLATION TABLE TOP/STAND MODEL - EGF SERIES warning Only a qualified service or electrician should complete the installation to ensure that all eletrical and safety requirements are met and that all wiring is installed as per all National, State and Local electrical codes. warning this appliance is heavy. For safe handling, the installer should obtain help as needed or employ appropriate material handling equipment to remove the appliance from the skid and move into the final destination.
INSTALLATION ELECTRICAL SUPPLY The ACCU-STEAM™ griddle has been designed, manufactured and tested to meet or exceed the demanding standards of safety set forth by Underwriters Laboratories, Inc. To ensure that this high level of safety is maintained in your installation, it is important that you read and understand the following information before attempting to plug in your griddle.
model egd INstallation instructions warning The appliance must be installed in accordance with the following building codes: USA: National Electrical Code, ANSI/NFPA-70, state and local codes, International Plumbing Codes 2003, ICC or Uniform Plumbling Code 2003, IAMPO. Canada Electric Code, CSA C22.2 and state and local codes. warning this appliance is heavy.
INSTALLATION MODEL EGD Fig. 1 Introduction It is highly recommended that a survey of the kitchen site be conducted to determine the requirements for the installation. Electrical supply, counter space as well as counter arrangement are critical to the choice of Drop-In-Griddle options. The Drop-In-Griddle is available in many options to accommodate size, control panel arrangements and supply voltage.
INSTALLATION (cont.) MODEL EGD ELECTRICAL SUPPLY The ACCU-STEAM griddle has been designed, manufactured and tested to meet or exceed the demanding standards of safety set forth by Underwriters Laboratories, Inc. To ensure that this high level of safety is maintained in your installation, it is important that you read and understand the following information before attempting install your griddle.
INSTALLATION (cont.) MODEL EGD GETTING STARTED Please read and comprehend all instructions and manuals provided with each DropIn-Griddle. Read and understand all safety warnings and operator instructions for all powered tools required to complete the installation of the Drop-In-Griddle. Disconnect all power from house supply connection boxes at the appropriate fuse panel and label the breakers “In service”. This is to warn others that work is in process, preventing accidental electrocution.
INSTALLATION DROP-IN GRIDDLE (cont.) MODEL EGD 1. Inspect the griddle packaging to ensure there are no missing components. 2. Complete the appropriate power disconnection procedures for existing equipment or local power junction boxes. 3. Clean surfaces with grease solvents and dry off with clean rags or sponges. 4. Determine the location and orientation for the griddle and control panel modules. Mark the centerline on the countertop for the griddle module, using a Carpenter’s square.
INSTALLATION DROP-IN GRIDDLE (cont.) MODEL EGD INSTALLATION PROCEDURE 5. The dimensional relationship between the griddle module mounting flange and the control panel module is shown in Figure 3. The griddle module mounting flange overlaps the countertop cutout by 0.50 inches on all four sides. Mark the griddle module cutout on the countertop such that the front edge of the griddle module is 0.73 inches – 2.63 inches from the control panel module mounting surface, as shown in Figure 3.
INSTALLATION DROP-IN GRIDDLE (cont.) MODEL EGD 10. Install the grease trough hanger brackets onto the bottom side of the griddle using (2) #10-24 X ½ inch Phillips round head machine screws and (2) 5/16-18 X ¾ inch carriage head bolts with (2) 5/16 inch lock washers and (2) 5/16-18 nuts (see drawing AT2A-3044, sheet 6). Leave the carriage bolts loose for adjustment of the grease trough. 11.
OPERATION model egd & EGF MP5004-1202 Accu-Steam™ Installation and Owners Manial PAGE 22
OPERATION SEASONING It is recommended that you clean your ACCU-STEAM™ griddle thoroughly before turning your unit on. To clean the griddle surface, just simply wash the cooking surface down with a solution of mild soap and water, and then rinse thoroughly with clean water. Once the cooking surface has been cleaned, set the thermostat to 200°F (93°C), turn the griddle power switch to the “On” position and allow the griddle cooking surface to heat for 10 minutes.
Chamber Integrity Nine Point Test Note: OPERATION (cont.) Tools Required: Small Amount High Temperature Temperature surface probe must be calibrated to Cooking Oil perform this check. 1 – Temperature Surface Probe Checking Temperatures Due to the design of the ACCU-STEAM™ a weighted temperature probe and digital temperature must be used Warning: cooking surface temperatures. Infrared or mechanical temperature measuring Do Not Use Infrared Instruments to measure temperatures.
CLEANING model egd & EGF MP5004-1202 Accu-Steam™ Installation and Owners Manial PAGE 25
DAILY CLEANING Cleaning during the work shift can be performed with a sharp scraper. When heavy cleaning at the end of a shift or periodically as needed, the following is recommended: • Turn the griddle off and allow it to cool to between 220°F and 240°F (104°F and 116°C). Use water, ice and/or griddle cleaner as needed. For example, the 3M ScotchBrite™ Quick Clean Griddle System provides the Scotch-Brite polishing pads, quick clean liquid, pad holder and squeegee.
SERVICE & TROUBLESHOOTING model egd & EGF MP5004-1202 Accu-Steam™ Installation and Owners Manial PAGE 27
SERVICE AND TROUBLESHOOTING Danger Any in-field modification that bypass the built in safety features of this appliance will result in death or serious injury. Warning There are no user-serviceable parts. To prevent electrical shock do not open the access panel covers. warning Use of any replacement parts other than those supplied by AccuTemp ™ can cause injury to the operator or damage the appliance and voids all warranties NOTE Service should be completed by Accutemp™ authorized service groups.
SERVICE AND TROUBLESHOOTING (cont.) An AccuTemp Products, Inc. Technical Service Technician is available: Monday thru Sunday, 7:00am to 7:00pm EST. 800 480-0415 260 469-3040 260 469-3045 service@accutemp.net www.accutemp.net Toll Free Office Fax email web site WARRANTY PROCEDURE 1. 2. 3. 4. Contact the AccuTemp™ Technical Service group for all warranty service requests. Be prepared to supply the serial number, address, location phone and contact for the location.
PARTS COMMERCIAL MP5004-1202 Accu-Steam™ Installation and Owners Manial PAGE 30
COMMERCIAL MODEL EGF 31 33 32 34 29 30 28 27 18 10 11 23 17 1 2 4 5 6 7 22 8 24 25 20 15 12 13 14 ITEM NUMBER 1 2 3 4 5 6 PART NUMBER AT0E-1800-5 AT0E-1800-4 0 -3336-1 AT0F-1046-31030 AT0E-3336-1 AT0F-3371-1 DESCRIPTION INDICAT 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 AT0E-3189-1 AT2G-1026-1 AT0E-2559-7 AT0E-3339-1 AT0E-3338-1 AT0A-2876-1 AT0F-2777-31030 AT
COMMERCIAL MODEL EGF ITEM NUMBER 22 22.1 22.2 23 24 25 26 27 28 29 30 30.1 30.2 30.3 31 31.1 31.
AT2A-3189 - ASSEMBLY, ELECTRIC CONTROL PANEL ITEM NUMBER 1 3 4 5 PART NUMBER AT2A-3243-1 AT0E-3336-1 AT0E-3339-1 AT0E-3338-1 6 7 8 9 10 13 14 16 AT0E-2559-7 AT0E-1455-2 AT0E-1800-4 AT0E-1800-5 AT0E-2715-3 AT2A-3283-1 AT2G-1026 AT0F-3371-1 MP5004-1202 DESCRIPTION ASSY, EG CONTROL PANEL WELDMENT OPERATOR, AB ROTARY SWITCH MOUNTING LATCH
AT2A-2916-1- HIGH LIMIT OVERTEMP ASSEMBLY ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 PART NUMBER AT2M-2861-1 AT2M-2860-1 AT0F-1367-1 AT2H-1365-1 AT2M-1558-1 AT2H-1640-1 AT2E-1639-1 AT0F-2691-21002 AT0F-1052-51002 AT0F-2755-21102 11 AT0F-1017-41002 MP5004-1202 DESCRIPTION WIRE ROD, OVERTEMP SOLDER WASHER OVERTEMP WASHER, TYPE A COMPRESSION SPRING BRACKET SWITCH LEFT HAND EXTENSION SPRING MICROSWITCH NUT, #6-32 NYLOC WASHER 1/4 TYPE B
PARTS MILITARY MP5004-1202 Accu-Steam™ Installation and Owners Manial PAGE 35
MODELS EGF4403B3605-T3 EGF4803B3605-T3 ITEM NUMBER 1.1.2 2 3 4 4.1 4.2 MP5004-1202 4.3 4.4 4.5 4.6 4.7 4.8 5 6 7 8 9 10 11 16 17 17.
MODELS EGF4403B3605-T3 EGF4803B3605-T3 ITEM NUMBER 19 19.1 19.2 19.3 19.4 19.5 19.6 19.9 20 21 22 23 24 25 26 29 30 31 32 33 35 56 57 56.
MODELS EGF4403B3605-T3 EGF4803B3605-T3 ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 16 DESCRIPTION CHASSIS, RELAY ENCLOSURE COVER RELAY ENCLOSURE GROMMET, 7/8 NYLON HEAT SINK, 3.
AT2A-3189 - ASSEMBLY, ELECTRIC CONTROL PANEL ITEM NUMBER 1 3 4 5 PART NUMBER AT2A-3243-1 AT0E-3336-1 AT0E-3339-1 AT0E-3338-1 6 7 8 9 10 13 14 16 AT0E-2559-7 AT0E-1455-2 AT0E-1800-4 AT0E-1800-5 AT0E-2715-3 AT2A-3283-1 AT2G-1026 AT0F-3371-1 MP5004-1202 DESCRIPTION ASSY, EG CONTROL PANEL WELDMENT OPERATOR, AB ROTARY SWITCH MOUNTING LATCH
AT2A-2916-1- HIGH LIMIT OVERTEMP ASSEMBLY ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 MP5004-1202 PART NUMBER AT2M-2861-1 AT2M-2860-1 AT0F-1367-1 AT2H-1365-1 AT2M-1558-1 AT2H-1640-1 AT2E-1639-1 AT0F-2691-21002 AT0F-1052-51002 AT0F-2755-21102 AT0F-1017-41002 DESCRIPTION WIRE ROD, OVERTEMP SOLDER WASHER OVERTEMP WASHER, TYPE A COMPRESSION SPRING BRACKET SWITCH LEFT HAND EXTENSION SPRING MICROSWITCH NUT, #6-32 NYLOC WASHER 1/4 TYPE B P
ACCUSTEAM ELECTRIC SERIES SCHEMATICS MODEL EGF MP5004-1202 Accu-Steam™ Installation and Owners Manial PAGE 41
ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 208/240V 3 PHASE AT2T-3640-1 REV A MP5004-1202 Accu-Steam™
ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 240V SINGLE PHASE AT2T-3640-2 REV A MP5004-1202 Accu-Steam™ Installation and Owners Manial PA
ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 380V-435V 5 WIRE AT2T-3640-3 REV A MP5004-1202 Accu-Steam™ Installation and O
ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGF 440V/480V 3-PHASE MP5004-1202 AT2T-3640-4 REV A
ACCUSTEAM ELECTRIC SERIES SCHEMATICS MODEL EGD MP5004-1202 Accu-Steam™ Installation and Owners Manial PAGE 46
ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGD 440V/480V 3-PHASE WYE 4 2 N AT0E-2736-5 5 ZR2 RED WHT WHT L 3 RED RED L 2 WHT WHT L3 6 L2 1 R1 R3 L1 BLK L 1 BLK BLK AT2E-1587-4 GRN BLK 3 SSR 1 WHT PRTD R2 ZR1 RLY 1 SSR 2 RED ZR4 AT0E-2736-8 FINAL SELECTION OF PRIMARY VOLTAGE TO BE MADE IN FINAL ASSEMBLY ORN WHT F1 WHT 440V N.C. F2 3AG .
ACCUSTEAM ELECTRIC SERIES SCHEMATIC MODEL EGD 208/240V 3 PHASE N AT0E-2736-5 ZR2 RED L 3 WHT L 2 WHT L3 RED RED 6 2 L2 WHT WHT 1 4 R1 R3 L1 BLK L 1 BLK BLK BLK 3 R2 5 PRTD AT2E-1587-4 GRN ZR1 RLY 1 SSR 1 WHT SSR 2 RED ZR4 AT0E-2736-8 FINAL SELECTION OF PRIMARY VOLTAGE TO BE MADE IN FINAL ASSEMBLY ORN WHT F1 WHT 440V N.C. F2 3AG .
WARRANTY LIMITED WARRANTY One Year - Parts & Labor - U.S. & Canada Only AccuTemp Products, Inc. (AccuTemp) warrants that your AccuTemp equipment will be free of defects in material and workmanship under normal use for a period of twelve (12) months from installation or fifteen (15) months from date of shipment from AccuTemp, whichever date first occurs (the Warranty Period). Registration of AccuTemp equipment is required at the time of installation.
